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Piping and Instrumentation Drawings
September 2001
Copyright (c) 2000 by Aspen Technology, Inc. All rights reserved.
Aspen Kbase, Aspen Decision Engineering Analyzer, Icarus 2000, Icarus Process Evaluator, and the aspen leaf logo are trademarks or registered trademarks of
Aspen Technology, Inc., Cambridge, MA.
All other brand and product names are trademarks or registered trademarks of their respective companies.
This manual is intended as a guide to using AspenTech's software. This documentation contains AspenTech proprietary and confidential information and may not
be disclosed, used, or copied without the prior consent of AspenTech or as set forth in the applicable license agreement. Users are solely responsible for the
proper use of the software and the application of the results obtained.
Although AspenTech has tested the software and reviewed the documentation, the sole warranty for the software may be found in the applicable license
agreement between AspenTech and the user. ASPENTECH MAKES NO WARRANTY OR REPRESENTATION, EITHER EXPRESSED OR IMPLIED,
WITH RESPECT TO THIS DOCUMENTATION, ITS QUALITY, PERFORMANCE, MERCHANTABILITY, OR FITNESS FOR A PARTICULAR
PURPOSE.
Corporate
Aspen Technology, Inc.
Ten Canal Park
Cambridge, MA 02141-2201
USA
Phone: (1) (617) 949-1021
Toll Free: (1) (888) 996-7001
Fax: (1) (617) 949-1724
URL: http://www.aspentech.com
Division
Aspen Engineering Suite
Aspen Technology, Inc.
Contents
Introduction...................................V
Drawings.........................................1
Appendix A: Symbols ..............185
Appendix B: Abbreviations .....187
Index...........................................189
Icarus Piping and Instrumentation Drawings v
Introduction
This book contains piping and instrumentation drawings
(P&IDs) representing Aspen Icarus Volumetric Models.
Volumetric Models develop material quantities and are based
on recognized design methods and construction standards.
Volumetric Models are the key components behind Aspen
Icarus’ unique method of designing and estimating.
Volumetric Models determine the field materials (type,
quantity, weights, and sizes) required to install an equipment
item. Volumetric Models generate the material takeoff for
equipment handling and setting, piping, civil, structural steel,
instrumentation, electrical, insulation and paint materials. For
example, a tower’s pipe diameter and length is determined by
the diameter, height, pressure, temperature, number of trays,
and estimated flow rates. Each run of pipe is consistent with
the tower materials, and of a specific length, diameter,
schedule, valve, and fitting count, etc., to fulfill the
functionality assigned to that line of pipe. Thus, the Volumetric
Models create materials to be installed.
P&IDs come in either a standard (STD) or a more fully
instrumented (FULL) configuration that may be specified at the
Project and Area levels. Both the standard and full versions are
shown in this book. The 600 series drawings represent the full
versions.
How Project Instrumentation is Developed
Aspen Icarus systems develop the cost of project
instrumentation based upon the direct costs of materials and
manpower for the following major items:
β€’ Primary element hook-up
β€’ Signal transmission
β€’ Field/panel hook-up
β€’ Final element hook-up
β€’ Control Center
β€’ Operator Center
Primary Element Hook-Up
The primary element is a field-mounted component with all the
necessary accessories for process connection and signal
transmission to a centrally located field junction box. For
pneumatic systems, it includes all the piping, tubing, fittings,
valves, and filter-regulators necessary for connecting the
impulse piping and air supply to the transmitter, and the
process signal tubing to the field junction box. Aspen Icarus
systems group this process signal tubing into one or more field
junction boxes. For electronic systems, the system assumes a
two-wire control loop where power for the transmitter is taken
from a power supply in the Control Center. A 4-20 ma DC
signal is assumed. Aspen Icarus systems calculate material and
manpower costs for fabricating and installing all pipe, valves,
and fittings for the impulse piping connection to the
transmitter, and all wiring and electrical fittings to the field
junction box. Single or multiple twisted pairs of insulated
vi Icarus Piping and Instrumentation Drawings
stranded copper wire are used for the control system. You may
specify the type of wiring in the Area date. If β€œIM” is selected,
the complete control wiring system is costed using control wire
and multi-conductor cable. The twisted pair consists of
stranded copper wire with a mylar tape separator and an
extruded PVC jacket.
Signal Transmission
At each junction box, the system differentiates between
Control and Indicating function for grouping into multi-tube
bundles to be sent to the Control Building for connection to the
back of the control panel. For example, two tubes are required
for the transmission signal of a control loop from a junction
box: one tube for the process transmitter signal to the control
and another tube for the control signal from the controller to
the final element, as opposed to an indicating loop that is
β€œdeadended” at the indicating instrument in the control panel
and requires only one tube for signal transmission. Pneumatic
transmission tubing is 0.25 INCHES [8 MM] OD, singly or
bundled. If the transmission distance between Control Center
and the field junction box exceeds 300 FEET [90 M], the
system provides a WARNing message. In such an instance,
you should consider using an electronic system rather than a
pneumatic control system to improve dynamic response. The
type of control system, electronic or pneumatic, is specified in
the Area data.
Like pneumatic systems, electronic systems differentiate
between the different types of instrumentation loops. For
example, in control loops, two pairs of signal transmission wire
are required: one pair for the transmitter signal and the other
pair for the control signal. Both pairs tie-in in the junction box
back of the control panel to the field junction box located in the
Area. At the field junction box, the transmission wires are
collected and sent to the control room in multi-conductor cable
in conduit or on cable trays. Aspen Icarus systems allow the
user to select three different types of cables for transmission:
multi-conductor wire; cable with interlocked armor; and cable
pulled in rigid conduit.
Field/Panel Hook-Up
Aspen Icarus systems calculate the material and man-power
cost for connecting each tube from the multi-tube bundle to the
bulkhead plate in back of the control panel in the main control
building. For an electronic control system, the system
calculates the cost of material and manpower to connect all
signal wiring to and from the field junction box to the field
tie-in terminal blocks on the back of the panel.
Final Element Hook-Up
For pneumatic systems, system calculates the material and
manpower cost to fabricate and assemble the piping, valves,
and fittings required for the air supply and control signal from
the junction box.
Aspen Icarus systems make the same calculations for electronic
systems, with the exception that the control signal is wired
from the junction box to an electopneumatic transducer
mounted on the valve positioner valve.
Icarus Piping and Instrumentation Drawings vii
Analog Control Center
The cost of the control panel is developed from:
β€’ The list of instruments, either electronic, pneumatic, or a
combination of these control systems.
β€’ The type of display: conventional, semi-graphic, or full graphic
type.
Aspen Icarus systems assume straight type panels and
conventional miniature instruments with an instrument density
of 4.75 per linear foot [15.6 per meter] for conventional
displays, 3.75 per linear foot [12.3 per meter] for semi-graphic
displays, and 2.5 per linear foot [8.2 per meter] for full graphic
displays. The total number and cost of panel-mounted
instruments is reported apart from the size and cost of the
control panel. The cost of the control panel includes the
hardware cost of all switches, relays, alarms, power supplies,
etc., required for all designated Areas in the facility, It also
includes the cost of sheet metal fabrication, piping and/or
wiring, and the cost of shipping and installation at the job site.
Local Equipment Panels
Aspen Icarus systems calculate the cost of material and
manpower for the fabrication and installation of each local
equipment panel and any wiring or pneumatic piping
connections for alarms, switches, indicators, etc., to the main
control panel.
Thermocouple Wiring
On temperature control loops where thermocouples are used as
sensing devices, the transmitter is assumed to be mounted on
the thermocouple head.
viii Icarus Piping and Instrumentation Drawings
Icarus Piping and Instrumentation Drawings 1
Drawings
The piping and instrumentation drawings that follow are arranged in numeric order. For easy reference, the 600 series drawings,
representing fully instrumented models, immediately follow the corresponding standard models. For example, Drawing 603
immediately follows Drawing 3.
2 Icarus Piping and Instrumentation Drawings
3 Kettle Reboiler
Icarus Piping and Instrumentation Drawings 3
603 Kettle Reboiler
4 Icarus Piping and Instrumentation Drawings
4 Horizontal Pressure Vessel – Continuous
Icarus Piping and Instrumentation Drawings 5
604 Horizontal Pressure Vessel – Continuous
6 Icarus Piping and Instrumentation Drawings
4 Horizontal Jacketed Pressure Vessel - Continuous
Icarus Piping and Instrumentation Drawings 7
604 Horizontal Jacketed Pressure Vessel – Continuous
8 Icarus Piping and Instrumentation Drawings
5 Horizontal Pressure Vessel – Batch
Icarus Piping and Instrumentation Drawings 9
5 Horizontal Jacketed Pressure Vessel – Batch
10 Icarus Piping and Instrumentation Drawings
5 Vertical Pressure Vessel – Batch
Icarus Piping and Instrumentation Drawings 11
5 Vertical Jacketed Pressure Vessel – Batch
12 Icarus Piping and Instrumentation Drawings
6 Vertical Pressure Vessel – Continuous
Icarus Piping and Instrumentation Drawings 13
606 Vertical Pressure Vessel – Continuous
14 Icarus Piping and Instrumentation Drawings
6 Vertical Jacketed Pressure Vessel – Continuous
Icarus Piping and Instrumentation Drawings 15
606 Vertical Jacketed Pressure Vessel – Continuous
16 Icarus Piping and Instrumentation Drawings
7 Utility Boiler Unit
Icarus Piping and Instrumentation Drawings 17
7A Utility Boiler Unit
18 Icarus Piping and Instrumentation Drawings
7B Utility Boiler Unit
Icarus Piping and Instrumentation Drawings 19
7C Utility Boiler Unit
20 Icarus Piping and Instrumentation Drawings
8 Compressor
Icarus Piping and Instrumentation Drawings 21
8A Compressor
22 Icarus Piping and Instrumentation Drawings
9 Air Cooled Heat Exchanger
Icarus Piping and Instrumentation Drawings 23
609 Air Cooled Heat Exchanger
24 Icarus Piping and Instrumentation Drawings
10 Horizontal Pressure Vessel – Receiver
Icarus Piping and Instrumentation Drawings 25
10 Horizontal Jacketed Pressure Vessel – Receiver
26 Icarus Piping and Instrumentation Drawings
10 Vertical Pressure Vessel – Receiver
Icarus Piping and Instrumentation Drawings 27
10 Vertical Jacketed Pressure Vessel – Receiver
28 Icarus Piping and Instrumentation Drawings
11 Shell & Tube Heat Exchanger
Icarus Piping and Instrumentation Drawings 29
611 Shell & Tube Heat Exchanger
30 Icarus Piping and Instrumentation Drawings
12 Process Heater Furnace
Icarus Piping and Instrumentation Drawings 31
612 Process Heater Furnace
32 Icarus Piping and Instrumentation Drawings
13 Waste Heat Boiler
Icarus Piping and Instrumentation Drawings 33
14 Water Chiller
34 Icarus Piping and Instrumentation Drawings
614 Water Chiller
Icarus Piping and Instrumentation Drawings 35
15 Cooling Tower
36 Icarus Piping and Instrumentation Drawings
615 Cooling Tower
Icarus Piping and Instrumentation Drawings 37
16 Motor Driven Centrifugal Pump
38 Icarus Piping and Instrumentation Drawings
616 Motor Driven Centrifugal Pump
Icarus Piping and Instrumentation Drawings 39
616 Motor Driven Spare Centrifugal Pump
40 Icarus Piping and Instrumentation Drawings
17 Turbine (>500 HP, 375 KW)
Icarus Piping and Instrumentation Drawings 41
18 Storage Vessel
42 Icarus Piping and Instrumentation Drawings
19 Horizontal Pressure Vessel – Storage
Icarus Piping and Instrumentation Drawings 43
619 Horizontal Pressure Vessel – Storage
44 Icarus Piping and Instrumentation Drawings
19 Horizontal Jacketed Pressure Vessel – Storage
Icarus Piping and Instrumentation Drawings 45
619 Horizontal Jacketed Pressure Vessel – Storage
46 Icarus Piping and Instrumentation Drawings
19 Vertical Pressure Vessel – Storage
Icarus Piping and Instrumentation Drawings 47
619 Vertical Pressure Vessel – Storage
48 Icarus Piping and Instrumentation Drawings
19 Vertical Jacketed Pressure Vessel – Storage
Icarus Piping and Instrumentation Drawings 49
619 Vertical Jacketed Pressure Vessel – Storage
50 Icarus Piping and Instrumentation Drawings
20 Pumps – Gear & Positive Displacement
Icarus Piping and Instrumentation Drawings 51
21 Reciprocating Compressor
52 Icarus Piping and Instrumentation Drawings
621 Reciprocating Compressor
Icarus Piping and Instrumentation Drawings 53
22 Horizontal Pressure Vessel – Knockout
54 Icarus Piping and Instrumentation Drawings
622 Horizontal Pressure Vessel – Knockout
Icarus Piping and Instrumentation Drawings 55
22 Horizontal Jacketed Pressure Vessel – Knockout
56 Icarus Piping and Instrumentation Drawings
622 Horizontal Jacketed Pressure Vessel – Knockout
Icarus Piping and Instrumentation Drawings 57
22 Vertical Pressure – Knockout
58 Icarus Piping and Instrumentation Drawings
622 Vertical Pressure Vessel – Knockout
Icarus Piping and Instrumentation Drawings 59
22 Vertical Jacketed Pressure Vessel – Knockout
60 Icarus Piping and Instrumentation Drawings
622 Vertical Jacketed Pressure Vessel – Knockout
Icarus Piping and Instrumentation Drawings 61
23 Enclosed Jacket Reactor – Continuous
62 Icarus Piping and Instrumentation Drawings
623 Enclosed Jacket Reactor – Continuous
Icarus Piping and Instrumentation Drawings 63
23 Open Top Jacket Reactor – Continuous
64 Icarus Piping and Instrumentation Drawings
23 Open Top Jacket Reactor – Continuous
Icarus Piping and Instrumentation Drawings 65
24 Refrigeration Compressor
66 Icarus Piping and Instrumentation Drawings
26 Vessel Heater
Icarus Piping and Instrumentation Drawings 67
27 Motor Driven In-Line Pump
68 Icarus Piping and Instrumentation Drawings
627 Motor Driven In-Line Pump
Icarus Piping and Instrumentation Drawings 69
28 Particulate Scrubber
70 Icarus Piping and Instrumentation Drawings
29 Screw Conveyor
Icarus Piping and Instrumentation Drawings 71
30 Plate and Frame Filter
72 Icarus Piping and Instrumentation Drawings
31 Water-Sealed Vacuum Pump
Icarus Piping and Instrumentation Drawings 73
32 Fans and Blowers
74 Icarus Piping and Instrumentation Drawings
33 Cloth Bay Baghouse Dust Collector
Icarus Piping and Instrumentation Drawings 75
34 Cyclone Dust Collector
76 Icarus Piping and Instrumentation Drawings
36 Live Bottom Bin
Icarus Piping and Instrumentation Drawings 77
37 Cone Bottom Vessel
78 Icarus Piping and Instrumentation Drawings
38 Centrifuge Precipitator
Icarus Piping and Instrumentation Drawings 79
39 Horizontal Plate Filter
80 Icarus Piping and Instrumentation Drawings
40 Automatic Batch Centrifuge
Icarus Piping and Instrumentation Drawings 81
41 Manually Operated Centrifuge
82 Icarus Piping and Instrumentation Drawings
45 Fabric Cartridge Filter
Icarus Piping and Instrumentation Drawings 83
46 Tubular Fabric Filter
84 Icarus Piping and Instrumentation Drawings
48 Smokeless Flare
Icarus Piping and Instrumentation Drawings 85
51 DDT – Gas Adsorption Service
86 Icarus Piping and Instrumentation Drawings
51 Tower – Gas Adsorption Service
Icarus Piping and Instrumentation Drawings 87
52 DDT – Liquid Adsorption Service
88 Icarus Piping and Instrumentation Drawings
52 Tower – Liquid Adsorption Service
Icarus Piping and Instrumentation Drawings 89
53 DDT – Extraction Service
90 Icarus Piping and Instrumentation Drawings
53 Tower – Extraction Service
Icarus Piping and Instrumentation Drawings 91
54 DDT – Absorber Service
92 Icarus Piping and Instrumentation Drawings
54 Tower – Absorber Service
Icarus Piping and Instrumentation Drawings 93
55 DDT – Stripper with Therm. RB
94 Icarus Piping and Instrumentation Drawings
55 Tower – Stripper with Therm. RB
Icarus Piping and Instrumentation Drawings 95
56 DDT – Desorber Service
96 Icarus Piping and Instrumentation Drawings
56 Tower – Desorber Service
Icarus Piping and Instrumentation Drawings 97
57 Horizontal Thermosiphon Reboiler
98 Icarus Piping and Instrumentation Drawings
57 Vertical Thermosiphon Reboiler
Icarus Piping and Instrumentation Drawings 99
59 DDT – Distillation with Therm. RB
100 Icarus Piping and Instrumentation Drawings
659 DDT – Distillation with Therm. RB
Icarus Piping and Instrumentation Drawings 101
59 Tower – Distillation with Therm. RB
102 Icarus Piping and Instrumentation Drawings
659 Tower – Distillation with Therm. RB
Icarus Piping and Instrumentation Drawings 103
60 Continuous Centrifuge
104 Icarus Piping and Instrumentation Drawings
61 Mill
Icarus Piping and Instrumentation Drawings 105
62 Liquid Cyclone Separator
106 Icarus Piping and Instrumentation Drawings
63 Flotation Cell
Icarus Piping and Instrumentation Drawings 107
64 Conditioning Cell
108 Icarus Piping and Instrumentation Drawings
65 Crusher
Icarus Piping and Instrumentation Drawings 109
66 Scale
110 Icarus Piping and Instrumentation Drawings
67 Turbine (<500 HP, 375 KW)
Icarus Piping and Instrumentation Drawings 111
68 Enclosed Reactor Vessel – Continuous
Jacket: See Drawing 23 and 623
112 Icarus Piping and Instrumentation Drawings
668 Enclosed Reactor Vessel – Continuous
Jacket: See Drawing 23 and 623
Icarus Piping and Instrumentation Drawings 113
68 Open Top Reactor Vessel – Continuous
Jacket: See Drawing 23 and 623
114 Icarus Piping and Instrumentation Drawings
668 Open Top Reactor Vessel – Continuous
Jacket: See Drawing 23 and 623
Icarus Piping and Instrumentation Drawings 115
69 Non-Smokeless Flare
116 Icarus Piping and Instrumentation Drawings
70 DDT – Distillation with Kettle RB
Icarus Piping and Instrumentation Drawings 117
670 DDT – Distillation with Kettle RB
118 Icarus Piping and Instrumentation Drawings
70 Tower – Distillation with Kettle RB
Icarus Piping and Instrumentation Drawings 119
670 Tower – Distillation with Kettle RB
120 Icarus Piping and Instrumentation Drawings
71 DDT – Stripper with Kettle RB
Icarus Piping and Instrumentation Drawings 121
71 Tower – Stripper with Kettle RB
122 Icarus Piping and Instrumentation Drawings
72 Air Compressor
Icarus Piping and Instrumentation Drawings 123
74 Reactor Vessel – Batch
124 Icarus Piping and Instrumentation Drawings
74A Reactor Vessel – Batch
Icarus Piping and Instrumentation Drawings 125
74B Reactor Vessel – Batch
126 Icarus Piping and Instrumentation Drawings
74C Reactor Vessel – Batch
Icarus Piping and Instrumentation Drawings 127
74D Reactor Vessel – Batch
128 Icarus Piping and Instrumentation Drawings
76 Motor Driven Magnetic Drive Pipe
Icarus Piping and Instrumentation Drawings 129
676 Motor Driven Magnetic Drive Pump
130 Icarus Piping and Instrumentation Drawings
80 Rectangular Tile Chest
Icarus Piping and Instrumentation Drawings 131
81 Cylindrical Tile Chest
132 Icarus Piping and Instrumentation Drawings
82 Vibrating Pressure Screen
Icarus Piping and Instrumentation Drawings 133
83 Bow Screen – Low Consistency Stock Screen
134 Icarus Piping and Instrumentation Drawings
84 Deflaker
Icarus Piping and Instrumentation Drawings 135
85 Refiner
136 Icarus Piping and Instrumentation Drawings
88 Static Mixer
Icarus Piping and Instrumentation Drawings 137
92 Off Machine Pulper
138 Icarus Piping and Instrumentation Drawings
93 On Machine Pulper
Icarus Piping and Instrumentation Drawings 139
99 Rotary Blender
140 Icarus Piping and Instrumentation Drawings
100 Culinary Air Filter
Icarus Piping and Instrumentation Drawings 141
101 Culinary (Sterile) Steam Filter F-6
142 Icarus Piping and Instrumentation Drawings
102 Sanitary Pipe Filter
Icarus Piping and Instrumentation Drawings 143
103 Sanitary Pipe Strainer
144 Icarus Piping and Instrumentation Drawings
104 Sanitary Filter Press
Icarus Piping and Instrumentation Drawings 145
105 In-Line Metal Trap
146 Icarus Piping and Instrumentation Drawings
106 Fluming Reclaim Reel
Icarus Piping and Instrumentation Drawings 147
107 Shear Pump Homogenizer
148 Icarus Piping and Instrumentation Drawings
108 Homogenizer – Piston Head
Icarus Piping and Instrumentation Drawings 149
109 High-Speed Mixer (β€œNorman”)
150 Icarus Piping and Instrumentation Drawings
110 Rotary Bowl/Mixer Blender
Icarus Piping and Instrumentation Drawings 151
111 Kettle Blender Without Steam Jacket
152 Icarus Piping and Instrumentation Drawings
111 Kettle Blender With Steam Jacket
Icarus Piping and Instrumentation Drawings 153
112 Horizontal Ribbon Blender
154 Icarus Piping and Instrumentation Drawings
112 Jacket Horizontal Ribbon Blender
Icarus Piping and Instrumentation Drawings 155
113 Reversing Anchor Agitator
156 Icarus Piping and Instrumentation Drawings
114 Double Motion Agitator
Icarus Piping and Instrumentation Drawings 157
115 Fluming Pump
158 Icarus Piping and Instrumentation Drawings
116 Air Diaphragm Sanitary Pump
Icarus Piping and Instrumentation Drawings 159
117 Sanitary Rotary Lobe Pump
160 Icarus Piping and Instrumentation Drawings
118 Sanitary Centrifugal Pump With Flow Control
Icarus Piping and Instrumentation Drawings 161
119 Sanitary Horizontal Tank
162 Icarus Piping and Instrumentation Drawings
119 Jacket Sanitary Horizontal Tank
Icarus Piping and Instrumentation Drawings 163
120 Sanitary Vertical Tank – Atmospheric Surge
164 Icarus Piping and Instrumentation Drawings
120 Jacket Sanitary Vertical Tank – Atmospheric Surge
Icarus Piping and Instrumentation Drawings 165
121 Sanitary Vertical Tank – Atmospheric Mixing
166 Icarus Piping and Instrumentation Drawings
121 Jacket Sanitary Vertical Tank – Atmospheric Mixing
Icarus Piping and Instrumentation Drawings 167
122 Super Sack Unloader With Screw Conveyor Discharge
168 Icarus Piping and Instrumentation Drawings
123 Super Sack Unloader With Pneumatic Conveyance Discharge
Icarus Piping and Instrumentation Drawings 169
124 Container Dumper – Column
170 Icarus Piping and Instrumentation Drawings
125 Container Dumper – Hydraulic Drum
Icarus Piping and Instrumentation Drawings 171
126 Container Dumper – Hydraulic Bin
172 Icarus Piping and Instrumentation Drawings
127 Double Pipe Corrugated Exchanger
Icarus Piping and Instrumentation Drawings 173
128 Direct Steam Injection (DSI) Exchanger
174 Icarus Piping and Instrumentation Drawings
129 Plate & Frame Multizone Heat Exchanger
Icarus Piping and Instrumentation Drawings 175
130 Hotwater Set With Shell & Tube Heat Exchanger
176 Icarus Piping and Instrumentation Drawings
131 Fluming Dewatering Shaker
Icarus Piping and Instrumentation Drawings 177
135 Sanitary Weight Belt Feeder
178 Icarus Piping and Instrumentation Drawings
136 Sanitary Floor Scale
Icarus Piping and Instrumentation Drawings 179
137 Sanitary Screw Feeder
180 Icarus Piping and Instrumentation Drawings
138 Rotary Drum Cooker-Cooler
Icarus Piping and Instrumentation Drawings 181
140 Gas Turbine With Combustion Chamber
182 Icarus Piping and Instrumentation Drawings
141 Horizontal Pressure Vessel With Boot
Icarus Piping and Instrumentation Drawings 183
141 Horizontal Jacketed Pressure Vessel With Boot
184 Icarus Piping and Instrumentation Drawings
Icarus Piping and Instrumentation Drawings 185
Appendix A: Symbols
Piping Symbols
Regulating Valve
Pressure Safety Valve
Spectacle Blind
Rupture Disk
Check Valve
or
Flanged Connection
Reducer
Drain
Expansion Joint
186 Icarus Piping and Instrumentation Drawings
Instrument Symbols
Note: Displayed on Operator Center CRT
with Digital Controls
Icarus Piping and Instrumentation Drawings 187
Appendix B: Abbreviations
188 Icarus Piping and Instrumentation Drawings
Icarus Piping and Instrumentation Drawings 189
Index
003 Kettle Reboiler, 2
004 Horizontal Jacketed Pressure Vessel - Continuous, 6
004 Horizontal Pressure Vessel – Continuous, 4
005 Horizontal Jacketed Pressure Vessel – Batch, 9
005 Horizontal Pressure Vessel – Batch, 8
005 Vertical Jacketed Pressure Vessel – Batch, 11
005 Vertical Pressure Vessel – Batch, 10
006 Vertical Jacketed Pressure Vessel – Continuous, 14
006 Vertical Pressure Vessel – Continuous, 12
007 Utility Boiler Unit, 16
007A Utility Boiler Unit, 17
007B Utility Boiler Unit, 18
007C Utility Boiler Unit, 19
008 Compressor, 20
008A Compressor, 21
009 Air Cooled Heat Exchanger, 22
010 Horizontal Jacketed Pressure Vessel – Receiver, 25
010 Horizontal Pressure Vessel – Receiver, 24
010 Vertical Jacketed Pressure Vessel – Receiver, 27
010 Vertical Pressure Vessel – Receiver, 26
011 Shell & Tube Heat Exchanger, 28
012 Process Heater Furnace, 30
013 Waste Heat Boiler, 32
014 Water Chiller, 33
015 Cooling Tower, 35
016 Motor Driven Centrifugal Pump, 37
017 Turbine (>500 HP, 375 KW, 40
018 Storage Vessel, 41
019 Horizontal Jacketed Pressure Vessel – Storage, 44
019 Horizontal Pressure Vessel – Storage, 42
019 Vertical Jacketed Pressure Vessel – Storage, 48
019 Vertical Pressure Vessel – Storage, 46
020 Pumps – Gear & Positive Displacement, 50
021 Reciprocating Compressor, 51
022 Horizontal Jacketed Pressure Vessel – Knockout, 55
022 Horizontal Pressure Vessel – Knockout, 53
022 Vertical Jacketed Pressure Vessel – Knockout, 59
022 Vertical Pressure – Knockout, 57
023 Enclosed Jacket Reactor – Continuous, 61
023 Open Top Jacket Reactor – Continuous, 63, 64
024 Refrigeration Compressor, 65
026 Vessel Heater, 66
027 Motor Driven In-Line Pump, 67
028 Particulate Scrubber, 69
029 Screw Conveyor, 70
030 Plate and Frame Filter, 71
031 Water-Sealed Vacuum Pump, 72
032 Fans and Blowers, 73
033 Cloth Bay Baghouse Dust Collector, 74
034 Cyclone Dust Collector, 75
036 Live Bottom Bin, 76
037 Cone Bottom Vessel, 77
038 Centrifuge Precipitator, 78
039 Horizontal Plate Filter, 79
040 Automatic Batch Centrifuge, 80
041 Manually Operated Centrifuge, 81
045 Fabric Cartridge Filter, 82
046 Tubular Fabric Filter, 83
048 Smokeless Flare, 84
051 DDT – Gas Adsorption Service, 85
051 Tower – Gas Adsorption Service, 86
052 DDT – Liquid Adsorption Service, 87
052 Tower – Liquid Adsorption Service, 88
053 DDT – Extraction Service, 89
053 Tower – Extraction Service, 90
054 DDT – Absorber Service, 91
054 Tower – Absorber Service, 92
055 DDT – Stripper with Therm. RB, 93
190 Icarus Piping and Instrumentation Drawings
055 Tower – Stripper with Therm. RB, 94
056 DDT – Desorber Service, 95
056 Tower – Desorber Service, 96
057 Horizontal Thermosiphon Reboiler, 97
057 Vertical Thermosiphon Reboiler, 98
059 DDT – Distillation with Therm. RB, 99
059 Tower – Distillation with Therm. RB, 101
060 Continuous Centrifuge, 103
061 Mill, 104
062 Liquid Cyclone Separator, 105
063 Flotation Cell, 106
064 Conditioning Cell, 107
065 Crusher, 108
066 Scale, 109
067 Turbine (<500 HP, 375 KW), 110
068 Enclosed Reactor Vessel – Continuous, 111
068 Open Top Reactor Vessel – Continuous, 113
069 Non-Smokeless Flare, 115
070 DDT – Distillation with Kettle RB, 116
070 Tower – Distillation with Kettle RB, 118
071 DDT – Stripper with Kettle RB, 120
071 Tower – Stripper with Kettle RB, 121
072 Air Compressor, 122
074 Reactor Vessel – Batch, 123
074A Reactor Vessel – Batch, 124
074B Reactor Vessel – Batch, 125
074C Reactor Vessel – Batch, 126
074D Reactor Vessel – Batch, 127
076 Motor Driven Magnetic Drive Pipe, 128
080 Rectangular Tile Chest, 130
081 Cylindrical Tile Chest, 131
082 Vibrating Pressure Screen, 132
083 Bow Screen – Low Consistency Stock Screen, 133
084 Deflaker, 134
085 Refiner, 135
088 Static Mixer, 136
092 Off Machine Pulper, 137
093 On Machine Pulper, 138
099 Rotary Blender, 139
100 Culinary Air Filter, 140
101 Culinary (Sterile) Steam Filter F-6, 141
102 Sanitary Pipe Filter, 142
103 Sanitary Pipe Strainer, 143
104 Sanitary Filter Press, 144
105 In-Line Metal Trap, 145
106 Fluming Reclaim Reel, 146
107 Shear Pump Homogenizer, 147
108 Homogenizer – Piston Head, 148
109 High-Speed Mixer (β€œNorman”), 149
110 Rotary Bowl/Mixer Blender, 150
111 Kettle Blender Without Steam Jacket, 151
112 Horizontal Ribbon Blender, 153
112 Jacket Horizontal Ribbon Blender, 154
113 Reversing Anchor Agitator, 155
114 Double Motion Agitator, 156
115 Fluming Pump, 157
116 Air Diaphragm Sanitary Pump, 158
117 Sanitary Rotary Lobe Pump, 159
118 Sanitary Centrifugal Pump With Flow Control, 160
119 Jacket Sanitary Horizontal Tank, 162
119 Sanitary Horizontal Tank, 161
120 Jacket Sanitary Vertical Tank – Atmospheric Surge, 164
120 Sanitary Vertical Tank – Atmospheric Surge, 163
121 Jacket Sanitary Vertical Tank – Atmospheric Mixing, 166
121 Sanitary Vertical Tank – Atmospheric Mixing, 165
122 Super Sack Unloader With Screw Conveyor Discharge, 167
123 Super Sack Unloader With Pneumatic Conveyance Discharge, 168
124 Container Dumper – Column, 169
125 Container Dumper – Hydraulic Drum, 170
126 Container Dumper – Hydraulic Bin, 171
127 Double Pipe Corrugated Exchanger, 172
128 Direct Steam Injection (DSI) Exchanger, 173
129 Plate & Frame Multizone Heat Exchanger, 174
131 Fluming Dewatering Shaker, 176
Icarus Piping and Instrumentation Drawings 191
137 Sanitary Screw Feeder, 179
138 Rotary Drum Cooker-Cooler, 180
140 Gas Turbine With Combustion Chamber, 181
141 Horizontal Jacketed Pressure Vessel With Boot, 183
141 Horizontal Pressure Vessel With Boot, 182
603 Kettle Reboiler, 3
604 Horizontal Jacketed Pressure Vessel – Continuous, 7
604 Horizontal Pressure Vessel – Continuous, 5
606 Vertical Jacketed Pressure Vessel – Continuous, 15
606 Vertical Pressure Vessel – Continuous, 13
609 Air Cooled Heat Exchanger, 23
611 Shell & Tube Heat Exchanger, 29
612 Process Heater Furnace, 31
614 Water Chiller, 34
615 Cooling Tower, 36
616 Motor Driven Centrifugal Pump, 38
616 Motor Driven Spare Centrifugal Pump, 39
619 Horizontal Jacketed Pressure Vessel – Storage, 45
619 Horizontal Pressure Vessel – Storage, 43
619 Vertical Jacketed Pressure Vessel – Storage, 49
619 Vertical Pressure Vessel – Storage, 47
621 Reciprocating Compressor, 52
622 Horizontal Jacketed Pressure Vessel – Knockout, 56
622 Horizontal Pressure Vessel – Knockout, 54
622 Vertical Jacketed Pressure Vessel – Knockout, 60
622 Vertical Pressure Vessel – Knockout, 58
623 Enclosed Jacket Reactor – Continuous, 62
627 Motor Driven In-Line Pump, 68
659 DDT – Distillation with Therm. RB, 100
659 Tower – Distillation with Therm. RB, 102
668 Enclosed Reactor Vessel – Continuous, 112
668 Open Top Reactor Vessel – Continuous, 114
670 DDT – Distillation with Kettle RB, 117
670 Tower – Distillation with Kettle RB, 119
676 Motor Driven Magnetic Drive Pump, 129
AC. See Air Compressors (AC)
Agitated Tanks (AT)
COND CELL, 107
FLOAT CELL, 106
MACH PULP, 138
MIXER, 113, 114, 123, 124, 125, 126, 127
OFF MACH, 137
OPEN TOP, 63, 64, 113, 114
REACTOR, 61, 62
Air Compressor, 122
Air Compressors (AC)
CENTRIF M, 20
CENTRIF T (See Drawings 17 and 67 for turbines), 20
RECIP GAS, 51, 52
RECIP MOTOR, 51, 52
SINGLE 1 S, 122
SINGLE 2 S, 122
Air Cooled Heat Exchanger, 22, 23
Air Diaphragm Sanitary Pump, 158
AT. See Agitated Tanks (AT)
Automatic Batch Centrifuge, 80
BL. See Blenders (BL)
Blenders (BL)
ROTARY, 139
Boiler unit, 16, 17, 18, 19
Bow Screen – Low Consistency Stock Screen, 133
C. See Condensers (C)
Centrifugal Pumps (CP)
ANSI, 37, 38
ANSI PLAST, 37, 38
API 610, 37, 38
AXIAL FLOW, 37, 38
CANNED, 37, 38
CENTRIF, 37, 38
FLUME PUMP, 157
GEN SERVE, 37, 38
IN LINE, 67, 68
MAG DRIVE, 129
192 Icarus Piping and Instrumentation Drawings
SAN PUMP, 160
Centrifuge Precipitator, 78
Centrifuges (CT)
ATM SUSPEN, 81
BATCH AUTO, 80
BATCH BOTM, 81
BATCH TOP, 81
BOT UNLOAD, 81
SCREEN BWL, continuous, 103
SOLID BOWL, 103
TOP UNLOAD, 81
VIBRATORY, continuous, 103
Cloth Bay Baghouse Dust Collector, 74
CO. See Conveyors (CO)
Compressor, 20, 21
Condensers (C)
BAROMETRIC, 28
Conditioning Cell, 107
Cone Bottom Vessel, 77
Container Dumper – Column, 169
Container Dumper – Hydraulic Bin, 171
Container Dumper – Hydraulic Drum, 170
Continuous Centrifuge, 103
Conveyors (CO)
SCREW, 70
Cooling Tower, 35, 36
Cooling Towers (CTW)
COOLING, 35, 36
COOLING WP, 35, 36
CP. See Centrifugal Pumps (CP)
CR. See Crushers (CR)
Crusher, 108
Crushers (CR)
CONE, 108
GYRATORY, 108
CT. See Centrifuges (CT)
CTW. See Cooling Towers (CTW)
Culinary (Sterile) Steam Filter F-6, 141
Culinary Air Filter, 140
Cyclone Dust Collector, 75
Cylindrical Tile Chest, 131
DC. See Dust Collectors (DC)
DDT. See Double Diameter Towers (DDT), PACKED/TRAYED
DDT – Absorber Service, 91
DDT – Desorber Service, 95
DDT – Distillation with Kettle RB, 116, 117
DDT – Distillation with Therm. RB, 99, 100
DDT – Extraction Service, 89
DDT – Gas Adsorption Service, 85
DDT – Liquid Adsorption Service, 87
DDT – Stripper with Kettle RB, 120
DDT – Stripper with Therm. RB, 93
Deflaker, 134
Direct Steam Injection (DSI) Exchanger, 173
Double Diameter Towers (DDT), PACKED/TRAYED
adsorber, 91
desorber, 95
distillation with kettle reboiler, 116, 117
distillation with therm. reboiler, 99, 100
extraction, 89
gas adsorption, 85
liquid adsorption, 87
stripper with kettle reboiler, 120
stripper with therm. reboiler, 93
Double Motion Agitator, 156
Double Pipe Corrugated Exchanger, 172
Dust Collectors (DC)
CENTRIF PRE, 78
CLOTH BAY, 74
CYCLONE, 75
MULT CYCLO, 75
PULSE SHKR, 74
WASHERS, 69
Enclosed Jacket Reactor – Continuous, 61, 62
Icarus Piping and Instrumentation Drawings 193
Enclosed Reactor Vessel – Continuous, 111, 112
Extraction service
double diameter tower, 89
single diameter tower, 90
F. See Filters (F)
Fabric Cartridge Filter, 82
Fans (FN)
CENTRIF, 73
PROPELLER, 73
ROT BLOWER, 73
VANEAXIAL, 73
Fans and Blowers, 73
Field erected boiler unit, 16, 17, 18, 19
Filters (F)
CARTRIDGE, 82
PLATE FRAME, 71
SAN AIR, 140
SAN PRESS, 144
SAN STEAM, 141
SAN STRAIN, 142
SPARKLER, 79
TUBULAR, 83
Flares (FLR)
DERRICK, non-smokeless, 115
DERRICK, smokeless, 84
GUYED, non-smokeless, 115
GUYED, smokeless, 84
HORIZONTAL, non-smokeless, 115
HORIZONTAL, smokeless, 84
SELF SUPP, non-smokeless, 115
SELF SUPP, smokeless, 84
Flotation Cell, 106
FLR. See Flares (FLR)
Fluming Dewatering Shaker, 176
Fluming Pump, 157
Fluming Reclaim Reel, 146
FN. See Fans (FN)
FU. See Furnaces (FU)
Furnaces (FU)
BOX, 30, 31
HEATER, 30, 31
PYROLYSIS, 30, 31
REFORMER, 30, 31
VERTICAL, 30, 31
Gas adsorption service
double diameter tower, 85
single diameter tower, 86
Gas Compressors (GC)
CENTRIF (See Drawings 17 and 67 for turbines), 20
RECIP GAS. See
RECIP MOTOR. See
Gas Turbine With Combustion Chamber, 181
GC. See Gas Compressors (GC)
Gear Pumps (GP)
CANNED RTR, 50
GEAR, 50
MECH SEAL, 50
GP. See Gear Pumps (GP)
HE. See Heat Exchangers (HE)
Heat Exchangers (HE)
AIR COOLED, 22, 23
CORRUGATED, 172
HOT WATER, 175
MULTI PF, 174
SHELL TUBE (See Drawing 26 for instrumentation), 28, 29
STM HE MOD, 173
WASTE HEAT, 32
High-Speed Mixer (β€œNorman”), 149
Homogenizer – Piston Head, 148
Horizontal Jacketed Pressure Vessel – Batch, 9
Horizontal Jacketed Pressure Vessel - Continuous, 6
Horizontal Jacketed Pressure Vessel – Continuous, 7
Horizontal Jacketed Pressure Vessel – Knockout, 55, 56
Horizontal Jacketed Pressure Vessel – Receiver, 25
194 Icarus Piping and Instrumentation Drawings
Horizontal Jacketed Pressure Vessel – Storage, 44, 45
Horizontal Jacketed Pressure Vessel With Boot, 183
Horizontal Plate Filter, 79
Horizontal Pressure Vessel – Batch, 8
Horizontal Pressure Vessel – Continuous, 4, 5
Horizontal Pressure Vessel – Knockout, 53, 54
Horizontal Pressure Vessel – Receiver, 24
Horizontal Pressure Vessel – Storage, 42, 43
Horizontal Pressure Vessel With Boot, 182
Horizontal Ribbon Blender, 153
Horizontal Tanks (HT)
HORIZ DRUM, batch, 8
HORIZ DRUM, continuous, 4, 5
HORIZ DRUM, receiver, 24
HORIZ DRUM, storage, 41, 42, 53, 54
JACKETED, batch, 9
JACKETED, continuous, 6, 7
JACKETED, receiver, 25
JACKETED, storage, 44, 45
Horizontal Thermosiphon Reboiler, 97
Hotwater Set With Shell & Tube Heat Exchanger, 175
HT. See Horizontal Tanks (HT)
In-Line Metal Trap, 145
Jacket Horizontal Ribbon Blender, 154
Jacket Sanitary Horizontal Tank, 162
Jacket Sanitary Vertical Tank – Atmospheric Mixing, 166
Jacket Sanitary Vertical Tank – Atmospheric Surge, 164
Kettle Blender With Steam Jacket, 152
Kettle Blender Without Steam Jacket, 151
Kettle Reboiler, 2, 3
Liquid adsorption service
double diameter tower, 87
single diameter tower, 88
Liquid Cyclone Separator, 105
Live Bottom Bin, 76
M. See Mills (M)
Manually Operated Centrifuge, 81
Mill, 104
Mills (M)
AUTOGENOUS, 104
BALL MILL, 104
ROD MILL, 104
Mixers (MX)
STATIC, 136
Motor Driven Centrifugal Pump, 37, 38
Motor Driven In-Line Pump, 67, 68
Motor Driven Magnetic Drive Pipe, 128
Motor Driven Magnetic Drive Pump, 129
Motor Driven Spare Centrifugal Pump, 39
MX. See Mixers (MX)
Non-Smokeless Flare, 115
Off Machine Pulper, 137
On Machine Pulper, 138
Open Top Jacket Reactor – Continuous, 63, 64
Open Top Reactor Vessel – Continuous, 113, 114
Packaged boiler unit, 16, 17, 18, 19
Particulate Scrubber, 69
Plate & Frame Multizone Heat Exchanger, 174
Plate and Frame Filter, 71
Precipitator, centrifuge, 78
Pressure screen, 132
Process Heater Furnace, 30, 31
Pumps – Gear & Positive Displacement, 50
RB. See Reboilers (RB)
Reactor Vessel – Batch, 123, 124, 125, 126, 127
Reboilers (RB)
KETTLE, 2, 3
THERMOSIPH - horizontal, 97
THERMOSIPH - vertical, 98
Reciprocating Compressor, 51, 52
Rectangular Tile Chest, 130
Refrigeration Compressor, 65
Icarus Piping and Instrumentation Drawings 195
Refrigeration Units (RU)
CENT COMPR, 33, 34
MECHANICAL, 65
Reversing Anchor Agitator, 155
Rotary Blender, 139
Rotary Bowl/Mixer Blender, 150
Rotary Drum Cooker-Cooler, 180
RU. See Refrigeration Units (RU)
S. See Scales (S)
Sanitary Centrifugal Pump With Flow Control, 160
Sanitary direct steam heat module, 173
Sanitary double pipe corrugated exchanger, 172
Sanitary Filter Press, 144
Sanitary Floor Scale, 178
Sanitary Horizontal Tank, 161
Sanitary multi-zone plate & frame exchanger, 174
Sanitary Pipe Filter, 142
Sanitary Pipe Strainer, 143
Sanitary Rotary Lobe Pump, 159
Sanitary Screw Feeder, 179
Sanitary Vertical Tank - Atmospheric Mixing, 166
Sanitary Vertical Tank – Atmospheric Mixing, 165
Sanitary Vertical Tank - Atmospheric Surge, 164
Sanitary Vertical Tank – Atmospheric Surge, 163
Sanitary Weight Belt Feeder, 177
Scale, 109
Scales (S)
BELT, 109
SAN FLOOR, 178
TRACK, 109
TRUCK, 109
Screens (VS)
PRESSURE, 132
STOCK, 133
Screw Conveyor, 70
Scrubber, particulate, 69
SE. See Separation Equipment (SE)
Separation Equipment (SE)
WATER CYCL, 105
Shear Pump Homogenizer, 147
Shell & Tube Heat Exchanger, 28, 29
Single Diameter Towers (TW), PACKED/TRAYED
absorber, 92
desorber, 96
distillation with kettle reboiler, 118, 119
distillation with therm. reboiler, 101, 102
extraction, 90
gas adsorption, 86
liquid adsorption, 88
stripper with kettle reboiler, 121
stripper with therm. reboiler, 94
Smokeless Flare, 84
ST. See Stock Treatments (ST)
Static Mixer, 136
STB. See Steam Boilers (STB)
Steam Boilers (STB)
BOILER, 16, 17, 18, 19
STM BOILER, 16, 17, 18, 19
Stock Treatments (ST)
DEFLAKER CN, 134
DEFLAKER DK, 134
REFINER, 135
Storage Vessel, 41
Super Sack Unloader With Pneumatic Conveyance Discharge, 168
Super Sack Unloader With Screw Conveyor Discharge, 167
Tower – Absorber Service, 92
Tower – Desorber Service, 96
Tower – Distillation with Kettle RB, 118, 119
Tower – Distillation with Therm. RB, 101, 102
Tower – Extraction Service, 90
Tower – Gas Adsorption Service, 86
Tower – Liquid Adsorption Service, 88
Tower – Stripper with Kettle RB, 121
Tower – Stripper with Therm. RB, 94
196 Icarus Piping and Instrumentation Drawings
Tubular Fabric Filter, 83
TUR. See Turbines (TUR)
Turbine (<500 HP, 375 KW), 110
Turbine (>500 HP, 375 KW, 40
Turbines (TUR)
CONDENSING, 40, 110
GAS, 110
NON COND, 40, 110
TW. See Single Diameter Towers (TW), PACKED/TRAYED
Utility Boiler Unit, 16, 17, 18, 19
Vacuum Pumps (VP)
MECH BOOST, 72
MECHANICAL, 72
WATER SEAL, 72
Vertical Jacketed Pressure Vessel – Batch, 11
Vertical Jacketed Pressure Vessel – Continuous, 14, 15
Vertical Jacketed Pressure Vessel – Knockout, 59, 60
Vertical Jacketed Pressure Vessel – Receiver, 27
Vertical Jacketed Pressure Vessel – Storage, 48, 49
Vertical Pressure – Knockout, 57
Vertical Pressure Vessel – Batch, 10
Vertical Pressure Vessel – Continuous, 12, 13
Vertical Pressure Vessel – Knockout, 58
Vertical Pressure Vessel – Receiver, 26
Vertical Pressure Vessel – Storage, 46, 47
Vertical Tanks (VT)
JACKETED, batch, 11
JACKETED, continuous, 14, 15
JACKETED, knockout, 59, 60
JACKETED, receiver, 27
JACKETED, storage, 48, 49
MULTI WALL, batch, 10
MULTI WALL, continuous, 12, 13
MULTI WALL, knockout, 58
MULTI WALL, receiver, 26
MULTI WALL, storage, 57
SAN TANK, 163, 164, 165, 166
STORAGE, 46, 47
WOOD TANK, 46, 47
Vertical Thermosiphon Reboiler, 98
Vessel Heater, 66
Vibrating Pressure Screen, 132
VP. See Vacuum Pumps (VP)
VS. See Screens (VS)
VT. See Vertical Tanks (VT)
Waste Heat Boiler, 32
Water Chiller, 33, 34
Water-Sealed Vacuum Pump, 72

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PIPING AND INSTRUMENTATION DRAWINGS.pdf

  • 2. September 2001 Copyright (c) 2000 by Aspen Technology, Inc. All rights reserved. Aspen Kbase, Aspen Decision Engineering Analyzer, Icarus 2000, Icarus Process Evaluator, and the aspen leaf logo are trademarks or registered trademarks of Aspen Technology, Inc., Cambridge, MA. All other brand and product names are trademarks or registered trademarks of their respective companies. This manual is intended as a guide to using AspenTech's software. This documentation contains AspenTech proprietary and confidential information and may not be disclosed, used, or copied without the prior consent of AspenTech or as set forth in the applicable license agreement. Users are solely responsible for the proper use of the software and the application of the results obtained. Although AspenTech has tested the software and reviewed the documentation, the sole warranty for the software may be found in the applicable license agreement between AspenTech and the user. ASPENTECH MAKES NO WARRANTY OR REPRESENTATION, EITHER EXPRESSED OR IMPLIED, WITH RESPECT TO THIS DOCUMENTATION, ITS QUALITY, PERFORMANCE, MERCHANTABILITY, OR FITNESS FOR A PARTICULAR PURPOSE. Corporate Aspen Technology, Inc. Ten Canal Park Cambridge, MA 02141-2201 USA Phone: (1) (617) 949-1021 Toll Free: (1) (888) 996-7001 Fax: (1) (617) 949-1724 URL: http://www.aspentech.com Division Aspen Engineering Suite Aspen Technology, Inc.
  • 3. Contents Introduction...................................V Drawings.........................................1 Appendix A: Symbols ..............185 Appendix B: Abbreviations .....187 Index...........................................189
  • 4.
  • 5. Icarus Piping and Instrumentation Drawings v Introduction This book contains piping and instrumentation drawings (P&IDs) representing Aspen Icarus Volumetric Models. Volumetric Models develop material quantities and are based on recognized design methods and construction standards. Volumetric Models are the key components behind Aspen Icarus’ unique method of designing and estimating. Volumetric Models determine the field materials (type, quantity, weights, and sizes) required to install an equipment item. Volumetric Models generate the material takeoff for equipment handling and setting, piping, civil, structural steel, instrumentation, electrical, insulation and paint materials. For example, a tower’s pipe diameter and length is determined by the diameter, height, pressure, temperature, number of trays, and estimated flow rates. Each run of pipe is consistent with the tower materials, and of a specific length, diameter, schedule, valve, and fitting count, etc., to fulfill the functionality assigned to that line of pipe. Thus, the Volumetric Models create materials to be installed. P&IDs come in either a standard (STD) or a more fully instrumented (FULL) configuration that may be specified at the Project and Area levels. Both the standard and full versions are shown in this book. The 600 series drawings represent the full versions. How Project Instrumentation is Developed Aspen Icarus systems develop the cost of project instrumentation based upon the direct costs of materials and manpower for the following major items: β€’ Primary element hook-up β€’ Signal transmission β€’ Field/panel hook-up β€’ Final element hook-up β€’ Control Center β€’ Operator Center Primary Element Hook-Up The primary element is a field-mounted component with all the necessary accessories for process connection and signal transmission to a centrally located field junction box. For pneumatic systems, it includes all the piping, tubing, fittings, valves, and filter-regulators necessary for connecting the impulse piping and air supply to the transmitter, and the process signal tubing to the field junction box. Aspen Icarus systems group this process signal tubing into one or more field junction boxes. For electronic systems, the system assumes a two-wire control loop where power for the transmitter is taken from a power supply in the Control Center. A 4-20 ma DC signal is assumed. Aspen Icarus systems calculate material and manpower costs for fabricating and installing all pipe, valves, and fittings for the impulse piping connection to the transmitter, and all wiring and electrical fittings to the field junction box. Single or multiple twisted pairs of insulated
  • 6. vi Icarus Piping and Instrumentation Drawings stranded copper wire are used for the control system. You may specify the type of wiring in the Area date. If β€œIM” is selected, the complete control wiring system is costed using control wire and multi-conductor cable. The twisted pair consists of stranded copper wire with a mylar tape separator and an extruded PVC jacket. Signal Transmission At each junction box, the system differentiates between Control and Indicating function for grouping into multi-tube bundles to be sent to the Control Building for connection to the back of the control panel. For example, two tubes are required for the transmission signal of a control loop from a junction box: one tube for the process transmitter signal to the control and another tube for the control signal from the controller to the final element, as opposed to an indicating loop that is β€œdeadended” at the indicating instrument in the control panel and requires only one tube for signal transmission. Pneumatic transmission tubing is 0.25 INCHES [8 MM] OD, singly or bundled. If the transmission distance between Control Center and the field junction box exceeds 300 FEET [90 M], the system provides a WARNing message. In such an instance, you should consider using an electronic system rather than a pneumatic control system to improve dynamic response. The type of control system, electronic or pneumatic, is specified in the Area data. Like pneumatic systems, electronic systems differentiate between the different types of instrumentation loops. For example, in control loops, two pairs of signal transmission wire are required: one pair for the transmitter signal and the other pair for the control signal. Both pairs tie-in in the junction box back of the control panel to the field junction box located in the Area. At the field junction box, the transmission wires are collected and sent to the control room in multi-conductor cable in conduit or on cable trays. Aspen Icarus systems allow the user to select three different types of cables for transmission: multi-conductor wire; cable with interlocked armor; and cable pulled in rigid conduit. Field/Panel Hook-Up Aspen Icarus systems calculate the material and man-power cost for connecting each tube from the multi-tube bundle to the bulkhead plate in back of the control panel in the main control building. For an electronic control system, the system calculates the cost of material and manpower to connect all signal wiring to and from the field junction box to the field tie-in terminal blocks on the back of the panel. Final Element Hook-Up For pneumatic systems, system calculates the material and manpower cost to fabricate and assemble the piping, valves, and fittings required for the air supply and control signal from the junction box. Aspen Icarus systems make the same calculations for electronic systems, with the exception that the control signal is wired from the junction box to an electopneumatic transducer mounted on the valve positioner valve.
  • 7. Icarus Piping and Instrumentation Drawings vii Analog Control Center The cost of the control panel is developed from: β€’ The list of instruments, either electronic, pneumatic, or a combination of these control systems. β€’ The type of display: conventional, semi-graphic, or full graphic type. Aspen Icarus systems assume straight type panels and conventional miniature instruments with an instrument density of 4.75 per linear foot [15.6 per meter] for conventional displays, 3.75 per linear foot [12.3 per meter] for semi-graphic displays, and 2.5 per linear foot [8.2 per meter] for full graphic displays. The total number and cost of panel-mounted instruments is reported apart from the size and cost of the control panel. The cost of the control panel includes the hardware cost of all switches, relays, alarms, power supplies, etc., required for all designated Areas in the facility, It also includes the cost of sheet metal fabrication, piping and/or wiring, and the cost of shipping and installation at the job site. Local Equipment Panels Aspen Icarus systems calculate the cost of material and manpower for the fabrication and installation of each local equipment panel and any wiring or pneumatic piping connections for alarms, switches, indicators, etc., to the main control panel. Thermocouple Wiring On temperature control loops where thermocouples are used as sensing devices, the transmitter is assumed to be mounted on the thermocouple head.
  • 8. viii Icarus Piping and Instrumentation Drawings
  • 9. Icarus Piping and Instrumentation Drawings 1 Drawings The piping and instrumentation drawings that follow are arranged in numeric order. For easy reference, the 600 series drawings, representing fully instrumented models, immediately follow the corresponding standard models. For example, Drawing 603 immediately follows Drawing 3.
  • 10. 2 Icarus Piping and Instrumentation Drawings 3 Kettle Reboiler
  • 11. Icarus Piping and Instrumentation Drawings 3 603 Kettle Reboiler
  • 12. 4 Icarus Piping and Instrumentation Drawings 4 Horizontal Pressure Vessel – Continuous
  • 13. Icarus Piping and Instrumentation Drawings 5 604 Horizontal Pressure Vessel – Continuous
  • 14. 6 Icarus Piping and Instrumentation Drawings 4 Horizontal Jacketed Pressure Vessel - Continuous
  • 15. Icarus Piping and Instrumentation Drawings 7 604 Horizontal Jacketed Pressure Vessel – Continuous
  • 16. 8 Icarus Piping and Instrumentation Drawings 5 Horizontal Pressure Vessel – Batch
  • 17. Icarus Piping and Instrumentation Drawings 9 5 Horizontal Jacketed Pressure Vessel – Batch
  • 18. 10 Icarus Piping and Instrumentation Drawings 5 Vertical Pressure Vessel – Batch
  • 19. Icarus Piping and Instrumentation Drawings 11 5 Vertical Jacketed Pressure Vessel – Batch
  • 20. 12 Icarus Piping and Instrumentation Drawings 6 Vertical Pressure Vessel – Continuous
  • 21. Icarus Piping and Instrumentation Drawings 13 606 Vertical Pressure Vessel – Continuous
  • 22. 14 Icarus Piping and Instrumentation Drawings 6 Vertical Jacketed Pressure Vessel – Continuous
  • 23. Icarus Piping and Instrumentation Drawings 15 606 Vertical Jacketed Pressure Vessel – Continuous
  • 24. 16 Icarus Piping and Instrumentation Drawings 7 Utility Boiler Unit
  • 25. Icarus Piping and Instrumentation Drawings 17 7A Utility Boiler Unit
  • 26. 18 Icarus Piping and Instrumentation Drawings 7B Utility Boiler Unit
  • 27. Icarus Piping and Instrumentation Drawings 19 7C Utility Boiler Unit
  • 28. 20 Icarus Piping and Instrumentation Drawings 8 Compressor
  • 29. Icarus Piping and Instrumentation Drawings 21 8A Compressor
  • 30. 22 Icarus Piping and Instrumentation Drawings 9 Air Cooled Heat Exchanger
  • 31. Icarus Piping and Instrumentation Drawings 23 609 Air Cooled Heat Exchanger
  • 32. 24 Icarus Piping and Instrumentation Drawings 10 Horizontal Pressure Vessel – Receiver
  • 33. Icarus Piping and Instrumentation Drawings 25 10 Horizontal Jacketed Pressure Vessel – Receiver
  • 34. 26 Icarus Piping and Instrumentation Drawings 10 Vertical Pressure Vessel – Receiver
  • 35. Icarus Piping and Instrumentation Drawings 27 10 Vertical Jacketed Pressure Vessel – Receiver
  • 36. 28 Icarus Piping and Instrumentation Drawings 11 Shell & Tube Heat Exchanger
  • 37. Icarus Piping and Instrumentation Drawings 29 611 Shell & Tube Heat Exchanger
  • 38. 30 Icarus Piping and Instrumentation Drawings 12 Process Heater Furnace
  • 39. Icarus Piping and Instrumentation Drawings 31 612 Process Heater Furnace
  • 40. 32 Icarus Piping and Instrumentation Drawings 13 Waste Heat Boiler
  • 41. Icarus Piping and Instrumentation Drawings 33 14 Water Chiller
  • 42. 34 Icarus Piping and Instrumentation Drawings 614 Water Chiller
  • 43. Icarus Piping and Instrumentation Drawings 35 15 Cooling Tower
  • 44. 36 Icarus Piping and Instrumentation Drawings 615 Cooling Tower
  • 45. Icarus Piping and Instrumentation Drawings 37 16 Motor Driven Centrifugal Pump
  • 46. 38 Icarus Piping and Instrumentation Drawings 616 Motor Driven Centrifugal Pump
  • 47. Icarus Piping and Instrumentation Drawings 39 616 Motor Driven Spare Centrifugal Pump
  • 48. 40 Icarus Piping and Instrumentation Drawings 17 Turbine (>500 HP, 375 KW)
  • 49. Icarus Piping and Instrumentation Drawings 41 18 Storage Vessel
  • 50. 42 Icarus Piping and Instrumentation Drawings 19 Horizontal Pressure Vessel – Storage
  • 51. Icarus Piping and Instrumentation Drawings 43 619 Horizontal Pressure Vessel – Storage
  • 52. 44 Icarus Piping and Instrumentation Drawings 19 Horizontal Jacketed Pressure Vessel – Storage
  • 53. Icarus Piping and Instrumentation Drawings 45 619 Horizontal Jacketed Pressure Vessel – Storage
  • 54. 46 Icarus Piping and Instrumentation Drawings 19 Vertical Pressure Vessel – Storage
  • 55. Icarus Piping and Instrumentation Drawings 47 619 Vertical Pressure Vessel – Storage
  • 56. 48 Icarus Piping and Instrumentation Drawings 19 Vertical Jacketed Pressure Vessel – Storage
  • 57. Icarus Piping and Instrumentation Drawings 49 619 Vertical Jacketed Pressure Vessel – Storage
  • 58. 50 Icarus Piping and Instrumentation Drawings 20 Pumps – Gear & Positive Displacement
  • 59. Icarus Piping and Instrumentation Drawings 51 21 Reciprocating Compressor
  • 60. 52 Icarus Piping and Instrumentation Drawings 621 Reciprocating Compressor
  • 61. Icarus Piping and Instrumentation Drawings 53 22 Horizontal Pressure Vessel – Knockout
  • 62. 54 Icarus Piping and Instrumentation Drawings 622 Horizontal Pressure Vessel – Knockout
  • 63. Icarus Piping and Instrumentation Drawings 55 22 Horizontal Jacketed Pressure Vessel – Knockout
  • 64. 56 Icarus Piping and Instrumentation Drawings 622 Horizontal Jacketed Pressure Vessel – Knockout
  • 65. Icarus Piping and Instrumentation Drawings 57 22 Vertical Pressure – Knockout
  • 66. 58 Icarus Piping and Instrumentation Drawings 622 Vertical Pressure Vessel – Knockout
  • 67. Icarus Piping and Instrumentation Drawings 59 22 Vertical Jacketed Pressure Vessel – Knockout
  • 68. 60 Icarus Piping and Instrumentation Drawings 622 Vertical Jacketed Pressure Vessel – Knockout
  • 69. Icarus Piping and Instrumentation Drawings 61 23 Enclosed Jacket Reactor – Continuous
  • 70. 62 Icarus Piping and Instrumentation Drawings 623 Enclosed Jacket Reactor – Continuous
  • 71. Icarus Piping and Instrumentation Drawings 63 23 Open Top Jacket Reactor – Continuous
  • 72. 64 Icarus Piping and Instrumentation Drawings 23 Open Top Jacket Reactor – Continuous
  • 73. Icarus Piping and Instrumentation Drawings 65 24 Refrigeration Compressor
  • 74. 66 Icarus Piping and Instrumentation Drawings 26 Vessel Heater
  • 75. Icarus Piping and Instrumentation Drawings 67 27 Motor Driven In-Line Pump
  • 76. 68 Icarus Piping and Instrumentation Drawings 627 Motor Driven In-Line Pump
  • 77. Icarus Piping and Instrumentation Drawings 69 28 Particulate Scrubber
  • 78. 70 Icarus Piping and Instrumentation Drawings 29 Screw Conveyor
  • 79. Icarus Piping and Instrumentation Drawings 71 30 Plate and Frame Filter
  • 80. 72 Icarus Piping and Instrumentation Drawings 31 Water-Sealed Vacuum Pump
  • 81. Icarus Piping and Instrumentation Drawings 73 32 Fans and Blowers
  • 82. 74 Icarus Piping and Instrumentation Drawings 33 Cloth Bay Baghouse Dust Collector
  • 83. Icarus Piping and Instrumentation Drawings 75 34 Cyclone Dust Collector
  • 84. 76 Icarus Piping and Instrumentation Drawings 36 Live Bottom Bin
  • 85. Icarus Piping and Instrumentation Drawings 77 37 Cone Bottom Vessel
  • 86. 78 Icarus Piping and Instrumentation Drawings 38 Centrifuge Precipitator
  • 87. Icarus Piping and Instrumentation Drawings 79 39 Horizontal Plate Filter
  • 88. 80 Icarus Piping and Instrumentation Drawings 40 Automatic Batch Centrifuge
  • 89. Icarus Piping and Instrumentation Drawings 81 41 Manually Operated Centrifuge
  • 90. 82 Icarus Piping and Instrumentation Drawings 45 Fabric Cartridge Filter
  • 91. Icarus Piping and Instrumentation Drawings 83 46 Tubular Fabric Filter
  • 92. 84 Icarus Piping and Instrumentation Drawings 48 Smokeless Flare
  • 93. Icarus Piping and Instrumentation Drawings 85 51 DDT – Gas Adsorption Service
  • 94. 86 Icarus Piping and Instrumentation Drawings 51 Tower – Gas Adsorption Service
  • 95. Icarus Piping and Instrumentation Drawings 87 52 DDT – Liquid Adsorption Service
  • 96. 88 Icarus Piping and Instrumentation Drawings 52 Tower – Liquid Adsorption Service
  • 97. Icarus Piping and Instrumentation Drawings 89 53 DDT – Extraction Service
  • 98. 90 Icarus Piping and Instrumentation Drawings 53 Tower – Extraction Service
  • 99. Icarus Piping and Instrumentation Drawings 91 54 DDT – Absorber Service
  • 100. 92 Icarus Piping and Instrumentation Drawings 54 Tower – Absorber Service
  • 101. Icarus Piping and Instrumentation Drawings 93 55 DDT – Stripper with Therm. RB
  • 102. 94 Icarus Piping and Instrumentation Drawings 55 Tower – Stripper with Therm. RB
  • 103. Icarus Piping and Instrumentation Drawings 95 56 DDT – Desorber Service
  • 104. 96 Icarus Piping and Instrumentation Drawings 56 Tower – Desorber Service
  • 105. Icarus Piping and Instrumentation Drawings 97 57 Horizontal Thermosiphon Reboiler
  • 106. 98 Icarus Piping and Instrumentation Drawings 57 Vertical Thermosiphon Reboiler
  • 107. Icarus Piping and Instrumentation Drawings 99 59 DDT – Distillation with Therm. RB
  • 108. 100 Icarus Piping and Instrumentation Drawings 659 DDT – Distillation with Therm. RB
  • 109. Icarus Piping and Instrumentation Drawings 101 59 Tower – Distillation with Therm. RB
  • 110. 102 Icarus Piping and Instrumentation Drawings 659 Tower – Distillation with Therm. RB
  • 111. Icarus Piping and Instrumentation Drawings 103 60 Continuous Centrifuge
  • 112. 104 Icarus Piping and Instrumentation Drawings 61 Mill
  • 113. Icarus Piping and Instrumentation Drawings 105 62 Liquid Cyclone Separator
  • 114. 106 Icarus Piping and Instrumentation Drawings 63 Flotation Cell
  • 115. Icarus Piping and Instrumentation Drawings 107 64 Conditioning Cell
  • 116. 108 Icarus Piping and Instrumentation Drawings 65 Crusher
  • 117. Icarus Piping and Instrumentation Drawings 109 66 Scale
  • 118. 110 Icarus Piping and Instrumentation Drawings 67 Turbine (<500 HP, 375 KW)
  • 119. Icarus Piping and Instrumentation Drawings 111 68 Enclosed Reactor Vessel – Continuous Jacket: See Drawing 23 and 623
  • 120. 112 Icarus Piping and Instrumentation Drawings 668 Enclosed Reactor Vessel – Continuous Jacket: See Drawing 23 and 623
  • 121. Icarus Piping and Instrumentation Drawings 113 68 Open Top Reactor Vessel – Continuous Jacket: See Drawing 23 and 623
  • 122. 114 Icarus Piping and Instrumentation Drawings 668 Open Top Reactor Vessel – Continuous Jacket: See Drawing 23 and 623
  • 123. Icarus Piping and Instrumentation Drawings 115 69 Non-Smokeless Flare
  • 124. 116 Icarus Piping and Instrumentation Drawings 70 DDT – Distillation with Kettle RB
  • 125. Icarus Piping and Instrumentation Drawings 117 670 DDT – Distillation with Kettle RB
  • 126. 118 Icarus Piping and Instrumentation Drawings 70 Tower – Distillation with Kettle RB
  • 127. Icarus Piping and Instrumentation Drawings 119 670 Tower – Distillation with Kettle RB
  • 128. 120 Icarus Piping and Instrumentation Drawings 71 DDT – Stripper with Kettle RB
  • 129. Icarus Piping and Instrumentation Drawings 121 71 Tower – Stripper with Kettle RB
  • 130. 122 Icarus Piping and Instrumentation Drawings 72 Air Compressor
  • 131. Icarus Piping and Instrumentation Drawings 123 74 Reactor Vessel – Batch
  • 132. 124 Icarus Piping and Instrumentation Drawings 74A Reactor Vessel – Batch
  • 133. Icarus Piping and Instrumentation Drawings 125 74B Reactor Vessel – Batch
  • 134. 126 Icarus Piping and Instrumentation Drawings 74C Reactor Vessel – Batch
  • 135. Icarus Piping and Instrumentation Drawings 127 74D Reactor Vessel – Batch
  • 136. 128 Icarus Piping and Instrumentation Drawings 76 Motor Driven Magnetic Drive Pipe
  • 137. Icarus Piping and Instrumentation Drawings 129 676 Motor Driven Magnetic Drive Pump
  • 138. 130 Icarus Piping and Instrumentation Drawings 80 Rectangular Tile Chest
  • 139. Icarus Piping and Instrumentation Drawings 131 81 Cylindrical Tile Chest
  • 140. 132 Icarus Piping and Instrumentation Drawings 82 Vibrating Pressure Screen
  • 141. Icarus Piping and Instrumentation Drawings 133 83 Bow Screen – Low Consistency Stock Screen
  • 142. 134 Icarus Piping and Instrumentation Drawings 84 Deflaker
  • 143. Icarus Piping and Instrumentation Drawings 135 85 Refiner
  • 144. 136 Icarus Piping and Instrumentation Drawings 88 Static Mixer
  • 145. Icarus Piping and Instrumentation Drawings 137 92 Off Machine Pulper
  • 146. 138 Icarus Piping and Instrumentation Drawings 93 On Machine Pulper
  • 147. Icarus Piping and Instrumentation Drawings 139 99 Rotary Blender
  • 148. 140 Icarus Piping and Instrumentation Drawings 100 Culinary Air Filter
  • 149. Icarus Piping and Instrumentation Drawings 141 101 Culinary (Sterile) Steam Filter F-6
  • 150. 142 Icarus Piping and Instrumentation Drawings 102 Sanitary Pipe Filter
  • 151. Icarus Piping and Instrumentation Drawings 143 103 Sanitary Pipe Strainer
  • 152. 144 Icarus Piping and Instrumentation Drawings 104 Sanitary Filter Press
  • 153. Icarus Piping and Instrumentation Drawings 145 105 In-Line Metal Trap
  • 154. 146 Icarus Piping and Instrumentation Drawings 106 Fluming Reclaim Reel
  • 155. Icarus Piping and Instrumentation Drawings 147 107 Shear Pump Homogenizer
  • 156. 148 Icarus Piping and Instrumentation Drawings 108 Homogenizer – Piston Head
  • 157. Icarus Piping and Instrumentation Drawings 149 109 High-Speed Mixer (β€œNorman”)
  • 158. 150 Icarus Piping and Instrumentation Drawings 110 Rotary Bowl/Mixer Blender
  • 159. Icarus Piping and Instrumentation Drawings 151 111 Kettle Blender Without Steam Jacket
  • 160. 152 Icarus Piping and Instrumentation Drawings 111 Kettle Blender With Steam Jacket
  • 161. Icarus Piping and Instrumentation Drawings 153 112 Horizontal Ribbon Blender
  • 162. 154 Icarus Piping and Instrumentation Drawings 112 Jacket Horizontal Ribbon Blender
  • 163. Icarus Piping and Instrumentation Drawings 155 113 Reversing Anchor Agitator
  • 164. 156 Icarus Piping and Instrumentation Drawings 114 Double Motion Agitator
  • 165. Icarus Piping and Instrumentation Drawings 157 115 Fluming Pump
  • 166. 158 Icarus Piping and Instrumentation Drawings 116 Air Diaphragm Sanitary Pump
  • 167. Icarus Piping and Instrumentation Drawings 159 117 Sanitary Rotary Lobe Pump
  • 168. 160 Icarus Piping and Instrumentation Drawings 118 Sanitary Centrifugal Pump With Flow Control
  • 169. Icarus Piping and Instrumentation Drawings 161 119 Sanitary Horizontal Tank
  • 170. 162 Icarus Piping and Instrumentation Drawings 119 Jacket Sanitary Horizontal Tank
  • 171. Icarus Piping and Instrumentation Drawings 163 120 Sanitary Vertical Tank – Atmospheric Surge
  • 172. 164 Icarus Piping and Instrumentation Drawings 120 Jacket Sanitary Vertical Tank – Atmospheric Surge
  • 173. Icarus Piping and Instrumentation Drawings 165 121 Sanitary Vertical Tank – Atmospheric Mixing
  • 174. 166 Icarus Piping and Instrumentation Drawings 121 Jacket Sanitary Vertical Tank – Atmospheric Mixing
  • 175. Icarus Piping and Instrumentation Drawings 167 122 Super Sack Unloader With Screw Conveyor Discharge
  • 176. 168 Icarus Piping and Instrumentation Drawings 123 Super Sack Unloader With Pneumatic Conveyance Discharge
  • 177. Icarus Piping and Instrumentation Drawings 169 124 Container Dumper – Column
  • 178. 170 Icarus Piping and Instrumentation Drawings 125 Container Dumper – Hydraulic Drum
  • 179. Icarus Piping and Instrumentation Drawings 171 126 Container Dumper – Hydraulic Bin
  • 180. 172 Icarus Piping and Instrumentation Drawings 127 Double Pipe Corrugated Exchanger
  • 181. Icarus Piping and Instrumentation Drawings 173 128 Direct Steam Injection (DSI) Exchanger
  • 182. 174 Icarus Piping and Instrumentation Drawings 129 Plate & Frame Multizone Heat Exchanger
  • 183. Icarus Piping and Instrumentation Drawings 175 130 Hotwater Set With Shell & Tube Heat Exchanger
  • 184. 176 Icarus Piping and Instrumentation Drawings 131 Fluming Dewatering Shaker
  • 185. Icarus Piping and Instrumentation Drawings 177 135 Sanitary Weight Belt Feeder
  • 186. 178 Icarus Piping and Instrumentation Drawings 136 Sanitary Floor Scale
  • 187. Icarus Piping and Instrumentation Drawings 179 137 Sanitary Screw Feeder
  • 188. 180 Icarus Piping and Instrumentation Drawings 138 Rotary Drum Cooker-Cooler
  • 189. Icarus Piping and Instrumentation Drawings 181 140 Gas Turbine With Combustion Chamber
  • 190. 182 Icarus Piping and Instrumentation Drawings 141 Horizontal Pressure Vessel With Boot
  • 191. Icarus Piping and Instrumentation Drawings 183 141 Horizontal Jacketed Pressure Vessel With Boot
  • 192. 184 Icarus Piping and Instrumentation Drawings
  • 193. Icarus Piping and Instrumentation Drawings 185 Appendix A: Symbols Piping Symbols Regulating Valve Pressure Safety Valve Spectacle Blind Rupture Disk Check Valve or Flanged Connection Reducer Drain Expansion Joint
  • 194. 186 Icarus Piping and Instrumentation Drawings Instrument Symbols Note: Displayed on Operator Center CRT with Digital Controls
  • 195. Icarus Piping and Instrumentation Drawings 187 Appendix B: Abbreviations
  • 196. 188 Icarus Piping and Instrumentation Drawings
  • 197. Icarus Piping and Instrumentation Drawings 189 Index 003 Kettle Reboiler, 2 004 Horizontal Jacketed Pressure Vessel - Continuous, 6 004 Horizontal Pressure Vessel – Continuous, 4 005 Horizontal Jacketed Pressure Vessel – Batch, 9 005 Horizontal Pressure Vessel – Batch, 8 005 Vertical Jacketed Pressure Vessel – Batch, 11 005 Vertical Pressure Vessel – Batch, 10 006 Vertical Jacketed Pressure Vessel – Continuous, 14 006 Vertical Pressure Vessel – Continuous, 12 007 Utility Boiler Unit, 16 007A Utility Boiler Unit, 17 007B Utility Boiler Unit, 18 007C Utility Boiler Unit, 19 008 Compressor, 20 008A Compressor, 21 009 Air Cooled Heat Exchanger, 22 010 Horizontal Jacketed Pressure Vessel – Receiver, 25 010 Horizontal Pressure Vessel – Receiver, 24 010 Vertical Jacketed Pressure Vessel – Receiver, 27 010 Vertical Pressure Vessel – Receiver, 26 011 Shell & Tube Heat Exchanger, 28 012 Process Heater Furnace, 30 013 Waste Heat Boiler, 32 014 Water Chiller, 33 015 Cooling Tower, 35 016 Motor Driven Centrifugal Pump, 37 017 Turbine (>500 HP, 375 KW, 40 018 Storage Vessel, 41 019 Horizontal Jacketed Pressure Vessel – Storage, 44 019 Horizontal Pressure Vessel – Storage, 42 019 Vertical Jacketed Pressure Vessel – Storage, 48 019 Vertical Pressure Vessel – Storage, 46 020 Pumps – Gear & Positive Displacement, 50 021 Reciprocating Compressor, 51 022 Horizontal Jacketed Pressure Vessel – Knockout, 55 022 Horizontal Pressure Vessel – Knockout, 53 022 Vertical Jacketed Pressure Vessel – Knockout, 59 022 Vertical Pressure – Knockout, 57 023 Enclosed Jacket Reactor – Continuous, 61 023 Open Top Jacket Reactor – Continuous, 63, 64 024 Refrigeration Compressor, 65 026 Vessel Heater, 66 027 Motor Driven In-Line Pump, 67 028 Particulate Scrubber, 69 029 Screw Conveyor, 70 030 Plate and Frame Filter, 71 031 Water-Sealed Vacuum Pump, 72 032 Fans and Blowers, 73 033 Cloth Bay Baghouse Dust Collector, 74 034 Cyclone Dust Collector, 75 036 Live Bottom Bin, 76 037 Cone Bottom Vessel, 77 038 Centrifuge Precipitator, 78 039 Horizontal Plate Filter, 79 040 Automatic Batch Centrifuge, 80 041 Manually Operated Centrifuge, 81 045 Fabric Cartridge Filter, 82 046 Tubular Fabric Filter, 83 048 Smokeless Flare, 84 051 DDT – Gas Adsorption Service, 85 051 Tower – Gas Adsorption Service, 86 052 DDT – Liquid Adsorption Service, 87 052 Tower – Liquid Adsorption Service, 88 053 DDT – Extraction Service, 89 053 Tower – Extraction Service, 90 054 DDT – Absorber Service, 91 054 Tower – Absorber Service, 92 055 DDT – Stripper with Therm. RB, 93
  • 198. 190 Icarus Piping and Instrumentation Drawings 055 Tower – Stripper with Therm. RB, 94 056 DDT – Desorber Service, 95 056 Tower – Desorber Service, 96 057 Horizontal Thermosiphon Reboiler, 97 057 Vertical Thermosiphon Reboiler, 98 059 DDT – Distillation with Therm. RB, 99 059 Tower – Distillation with Therm. RB, 101 060 Continuous Centrifuge, 103 061 Mill, 104 062 Liquid Cyclone Separator, 105 063 Flotation Cell, 106 064 Conditioning Cell, 107 065 Crusher, 108 066 Scale, 109 067 Turbine (<500 HP, 375 KW), 110 068 Enclosed Reactor Vessel – Continuous, 111 068 Open Top Reactor Vessel – Continuous, 113 069 Non-Smokeless Flare, 115 070 DDT – Distillation with Kettle RB, 116 070 Tower – Distillation with Kettle RB, 118 071 DDT – Stripper with Kettle RB, 120 071 Tower – Stripper with Kettle RB, 121 072 Air Compressor, 122 074 Reactor Vessel – Batch, 123 074A Reactor Vessel – Batch, 124 074B Reactor Vessel – Batch, 125 074C Reactor Vessel – Batch, 126 074D Reactor Vessel – Batch, 127 076 Motor Driven Magnetic Drive Pipe, 128 080 Rectangular Tile Chest, 130 081 Cylindrical Tile Chest, 131 082 Vibrating Pressure Screen, 132 083 Bow Screen – Low Consistency Stock Screen, 133 084 Deflaker, 134 085 Refiner, 135 088 Static Mixer, 136 092 Off Machine Pulper, 137 093 On Machine Pulper, 138 099 Rotary Blender, 139 100 Culinary Air Filter, 140 101 Culinary (Sterile) Steam Filter F-6, 141 102 Sanitary Pipe Filter, 142 103 Sanitary Pipe Strainer, 143 104 Sanitary Filter Press, 144 105 In-Line Metal Trap, 145 106 Fluming Reclaim Reel, 146 107 Shear Pump Homogenizer, 147 108 Homogenizer – Piston Head, 148 109 High-Speed Mixer (β€œNorman”), 149 110 Rotary Bowl/Mixer Blender, 150 111 Kettle Blender Without Steam Jacket, 151 112 Horizontal Ribbon Blender, 153 112 Jacket Horizontal Ribbon Blender, 154 113 Reversing Anchor Agitator, 155 114 Double Motion Agitator, 156 115 Fluming Pump, 157 116 Air Diaphragm Sanitary Pump, 158 117 Sanitary Rotary Lobe Pump, 159 118 Sanitary Centrifugal Pump With Flow Control, 160 119 Jacket Sanitary Horizontal Tank, 162 119 Sanitary Horizontal Tank, 161 120 Jacket Sanitary Vertical Tank – Atmospheric Surge, 164 120 Sanitary Vertical Tank – Atmospheric Surge, 163 121 Jacket Sanitary Vertical Tank – Atmospheric Mixing, 166 121 Sanitary Vertical Tank – Atmospheric Mixing, 165 122 Super Sack Unloader With Screw Conveyor Discharge, 167 123 Super Sack Unloader With Pneumatic Conveyance Discharge, 168 124 Container Dumper – Column, 169 125 Container Dumper – Hydraulic Drum, 170 126 Container Dumper – Hydraulic Bin, 171 127 Double Pipe Corrugated Exchanger, 172 128 Direct Steam Injection (DSI) Exchanger, 173 129 Plate & Frame Multizone Heat Exchanger, 174 131 Fluming Dewatering Shaker, 176
  • 199. Icarus Piping and Instrumentation Drawings 191 137 Sanitary Screw Feeder, 179 138 Rotary Drum Cooker-Cooler, 180 140 Gas Turbine With Combustion Chamber, 181 141 Horizontal Jacketed Pressure Vessel With Boot, 183 141 Horizontal Pressure Vessel With Boot, 182 603 Kettle Reboiler, 3 604 Horizontal Jacketed Pressure Vessel – Continuous, 7 604 Horizontal Pressure Vessel – Continuous, 5 606 Vertical Jacketed Pressure Vessel – Continuous, 15 606 Vertical Pressure Vessel – Continuous, 13 609 Air Cooled Heat Exchanger, 23 611 Shell & Tube Heat Exchanger, 29 612 Process Heater Furnace, 31 614 Water Chiller, 34 615 Cooling Tower, 36 616 Motor Driven Centrifugal Pump, 38 616 Motor Driven Spare Centrifugal Pump, 39 619 Horizontal Jacketed Pressure Vessel – Storage, 45 619 Horizontal Pressure Vessel – Storage, 43 619 Vertical Jacketed Pressure Vessel – Storage, 49 619 Vertical Pressure Vessel – Storage, 47 621 Reciprocating Compressor, 52 622 Horizontal Jacketed Pressure Vessel – Knockout, 56 622 Horizontal Pressure Vessel – Knockout, 54 622 Vertical Jacketed Pressure Vessel – Knockout, 60 622 Vertical Pressure Vessel – Knockout, 58 623 Enclosed Jacket Reactor – Continuous, 62 627 Motor Driven In-Line Pump, 68 659 DDT – Distillation with Therm. RB, 100 659 Tower – Distillation with Therm. RB, 102 668 Enclosed Reactor Vessel – Continuous, 112 668 Open Top Reactor Vessel – Continuous, 114 670 DDT – Distillation with Kettle RB, 117 670 Tower – Distillation with Kettle RB, 119 676 Motor Driven Magnetic Drive Pump, 129 AC. See Air Compressors (AC) Agitated Tanks (AT) COND CELL, 107 FLOAT CELL, 106 MACH PULP, 138 MIXER, 113, 114, 123, 124, 125, 126, 127 OFF MACH, 137 OPEN TOP, 63, 64, 113, 114 REACTOR, 61, 62 Air Compressor, 122 Air Compressors (AC) CENTRIF M, 20 CENTRIF T (See Drawings 17 and 67 for turbines), 20 RECIP GAS, 51, 52 RECIP MOTOR, 51, 52 SINGLE 1 S, 122 SINGLE 2 S, 122 Air Cooled Heat Exchanger, 22, 23 Air Diaphragm Sanitary Pump, 158 AT. See Agitated Tanks (AT) Automatic Batch Centrifuge, 80 BL. See Blenders (BL) Blenders (BL) ROTARY, 139 Boiler unit, 16, 17, 18, 19 Bow Screen – Low Consistency Stock Screen, 133 C. See Condensers (C) Centrifugal Pumps (CP) ANSI, 37, 38 ANSI PLAST, 37, 38 API 610, 37, 38 AXIAL FLOW, 37, 38 CANNED, 37, 38 CENTRIF, 37, 38 FLUME PUMP, 157 GEN SERVE, 37, 38 IN LINE, 67, 68 MAG DRIVE, 129
  • 200. 192 Icarus Piping and Instrumentation Drawings SAN PUMP, 160 Centrifuge Precipitator, 78 Centrifuges (CT) ATM SUSPEN, 81 BATCH AUTO, 80 BATCH BOTM, 81 BATCH TOP, 81 BOT UNLOAD, 81 SCREEN BWL, continuous, 103 SOLID BOWL, 103 TOP UNLOAD, 81 VIBRATORY, continuous, 103 Cloth Bay Baghouse Dust Collector, 74 CO. See Conveyors (CO) Compressor, 20, 21 Condensers (C) BAROMETRIC, 28 Conditioning Cell, 107 Cone Bottom Vessel, 77 Container Dumper – Column, 169 Container Dumper – Hydraulic Bin, 171 Container Dumper – Hydraulic Drum, 170 Continuous Centrifuge, 103 Conveyors (CO) SCREW, 70 Cooling Tower, 35, 36 Cooling Towers (CTW) COOLING, 35, 36 COOLING WP, 35, 36 CP. See Centrifugal Pumps (CP) CR. See Crushers (CR) Crusher, 108 Crushers (CR) CONE, 108 GYRATORY, 108 CT. See Centrifuges (CT) CTW. See Cooling Towers (CTW) Culinary (Sterile) Steam Filter F-6, 141 Culinary Air Filter, 140 Cyclone Dust Collector, 75 Cylindrical Tile Chest, 131 DC. See Dust Collectors (DC) DDT. See Double Diameter Towers (DDT), PACKED/TRAYED DDT – Absorber Service, 91 DDT – Desorber Service, 95 DDT – Distillation with Kettle RB, 116, 117 DDT – Distillation with Therm. RB, 99, 100 DDT – Extraction Service, 89 DDT – Gas Adsorption Service, 85 DDT – Liquid Adsorption Service, 87 DDT – Stripper with Kettle RB, 120 DDT – Stripper with Therm. RB, 93 Deflaker, 134 Direct Steam Injection (DSI) Exchanger, 173 Double Diameter Towers (DDT), PACKED/TRAYED adsorber, 91 desorber, 95 distillation with kettle reboiler, 116, 117 distillation with therm. reboiler, 99, 100 extraction, 89 gas adsorption, 85 liquid adsorption, 87 stripper with kettle reboiler, 120 stripper with therm. reboiler, 93 Double Motion Agitator, 156 Double Pipe Corrugated Exchanger, 172 Dust Collectors (DC) CENTRIF PRE, 78 CLOTH BAY, 74 CYCLONE, 75 MULT CYCLO, 75 PULSE SHKR, 74 WASHERS, 69 Enclosed Jacket Reactor – Continuous, 61, 62
  • 201. Icarus Piping and Instrumentation Drawings 193 Enclosed Reactor Vessel – Continuous, 111, 112 Extraction service double diameter tower, 89 single diameter tower, 90 F. See Filters (F) Fabric Cartridge Filter, 82 Fans (FN) CENTRIF, 73 PROPELLER, 73 ROT BLOWER, 73 VANEAXIAL, 73 Fans and Blowers, 73 Field erected boiler unit, 16, 17, 18, 19 Filters (F) CARTRIDGE, 82 PLATE FRAME, 71 SAN AIR, 140 SAN PRESS, 144 SAN STEAM, 141 SAN STRAIN, 142 SPARKLER, 79 TUBULAR, 83 Flares (FLR) DERRICK, non-smokeless, 115 DERRICK, smokeless, 84 GUYED, non-smokeless, 115 GUYED, smokeless, 84 HORIZONTAL, non-smokeless, 115 HORIZONTAL, smokeless, 84 SELF SUPP, non-smokeless, 115 SELF SUPP, smokeless, 84 Flotation Cell, 106 FLR. See Flares (FLR) Fluming Dewatering Shaker, 176 Fluming Pump, 157 Fluming Reclaim Reel, 146 FN. See Fans (FN) FU. See Furnaces (FU) Furnaces (FU) BOX, 30, 31 HEATER, 30, 31 PYROLYSIS, 30, 31 REFORMER, 30, 31 VERTICAL, 30, 31 Gas adsorption service double diameter tower, 85 single diameter tower, 86 Gas Compressors (GC) CENTRIF (See Drawings 17 and 67 for turbines), 20 RECIP GAS. See RECIP MOTOR. See Gas Turbine With Combustion Chamber, 181 GC. See Gas Compressors (GC) Gear Pumps (GP) CANNED RTR, 50 GEAR, 50 MECH SEAL, 50 GP. See Gear Pumps (GP) HE. See Heat Exchangers (HE) Heat Exchangers (HE) AIR COOLED, 22, 23 CORRUGATED, 172 HOT WATER, 175 MULTI PF, 174 SHELL TUBE (See Drawing 26 for instrumentation), 28, 29 STM HE MOD, 173 WASTE HEAT, 32 High-Speed Mixer (β€œNorman”), 149 Homogenizer – Piston Head, 148 Horizontal Jacketed Pressure Vessel – Batch, 9 Horizontal Jacketed Pressure Vessel - Continuous, 6 Horizontal Jacketed Pressure Vessel – Continuous, 7 Horizontal Jacketed Pressure Vessel – Knockout, 55, 56 Horizontal Jacketed Pressure Vessel – Receiver, 25
  • 202. 194 Icarus Piping and Instrumentation Drawings Horizontal Jacketed Pressure Vessel – Storage, 44, 45 Horizontal Jacketed Pressure Vessel With Boot, 183 Horizontal Plate Filter, 79 Horizontal Pressure Vessel – Batch, 8 Horizontal Pressure Vessel – Continuous, 4, 5 Horizontal Pressure Vessel – Knockout, 53, 54 Horizontal Pressure Vessel – Receiver, 24 Horizontal Pressure Vessel – Storage, 42, 43 Horizontal Pressure Vessel With Boot, 182 Horizontal Ribbon Blender, 153 Horizontal Tanks (HT) HORIZ DRUM, batch, 8 HORIZ DRUM, continuous, 4, 5 HORIZ DRUM, receiver, 24 HORIZ DRUM, storage, 41, 42, 53, 54 JACKETED, batch, 9 JACKETED, continuous, 6, 7 JACKETED, receiver, 25 JACKETED, storage, 44, 45 Horizontal Thermosiphon Reboiler, 97 Hotwater Set With Shell & Tube Heat Exchanger, 175 HT. See Horizontal Tanks (HT) In-Line Metal Trap, 145 Jacket Horizontal Ribbon Blender, 154 Jacket Sanitary Horizontal Tank, 162 Jacket Sanitary Vertical Tank – Atmospheric Mixing, 166 Jacket Sanitary Vertical Tank – Atmospheric Surge, 164 Kettle Blender With Steam Jacket, 152 Kettle Blender Without Steam Jacket, 151 Kettle Reboiler, 2, 3 Liquid adsorption service double diameter tower, 87 single diameter tower, 88 Liquid Cyclone Separator, 105 Live Bottom Bin, 76 M. See Mills (M) Manually Operated Centrifuge, 81 Mill, 104 Mills (M) AUTOGENOUS, 104 BALL MILL, 104 ROD MILL, 104 Mixers (MX) STATIC, 136 Motor Driven Centrifugal Pump, 37, 38 Motor Driven In-Line Pump, 67, 68 Motor Driven Magnetic Drive Pipe, 128 Motor Driven Magnetic Drive Pump, 129 Motor Driven Spare Centrifugal Pump, 39 MX. See Mixers (MX) Non-Smokeless Flare, 115 Off Machine Pulper, 137 On Machine Pulper, 138 Open Top Jacket Reactor – Continuous, 63, 64 Open Top Reactor Vessel – Continuous, 113, 114 Packaged boiler unit, 16, 17, 18, 19 Particulate Scrubber, 69 Plate & Frame Multizone Heat Exchanger, 174 Plate and Frame Filter, 71 Precipitator, centrifuge, 78 Pressure screen, 132 Process Heater Furnace, 30, 31 Pumps – Gear & Positive Displacement, 50 RB. See Reboilers (RB) Reactor Vessel – Batch, 123, 124, 125, 126, 127 Reboilers (RB) KETTLE, 2, 3 THERMOSIPH - horizontal, 97 THERMOSIPH - vertical, 98 Reciprocating Compressor, 51, 52 Rectangular Tile Chest, 130 Refrigeration Compressor, 65
  • 203. Icarus Piping and Instrumentation Drawings 195 Refrigeration Units (RU) CENT COMPR, 33, 34 MECHANICAL, 65 Reversing Anchor Agitator, 155 Rotary Blender, 139 Rotary Bowl/Mixer Blender, 150 Rotary Drum Cooker-Cooler, 180 RU. See Refrigeration Units (RU) S. See Scales (S) Sanitary Centrifugal Pump With Flow Control, 160 Sanitary direct steam heat module, 173 Sanitary double pipe corrugated exchanger, 172 Sanitary Filter Press, 144 Sanitary Floor Scale, 178 Sanitary Horizontal Tank, 161 Sanitary multi-zone plate & frame exchanger, 174 Sanitary Pipe Filter, 142 Sanitary Pipe Strainer, 143 Sanitary Rotary Lobe Pump, 159 Sanitary Screw Feeder, 179 Sanitary Vertical Tank - Atmospheric Mixing, 166 Sanitary Vertical Tank – Atmospheric Mixing, 165 Sanitary Vertical Tank - Atmospheric Surge, 164 Sanitary Vertical Tank – Atmospheric Surge, 163 Sanitary Weight Belt Feeder, 177 Scale, 109 Scales (S) BELT, 109 SAN FLOOR, 178 TRACK, 109 TRUCK, 109 Screens (VS) PRESSURE, 132 STOCK, 133 Screw Conveyor, 70 Scrubber, particulate, 69 SE. See Separation Equipment (SE) Separation Equipment (SE) WATER CYCL, 105 Shear Pump Homogenizer, 147 Shell & Tube Heat Exchanger, 28, 29 Single Diameter Towers (TW), PACKED/TRAYED absorber, 92 desorber, 96 distillation with kettle reboiler, 118, 119 distillation with therm. reboiler, 101, 102 extraction, 90 gas adsorption, 86 liquid adsorption, 88 stripper with kettle reboiler, 121 stripper with therm. reboiler, 94 Smokeless Flare, 84 ST. See Stock Treatments (ST) Static Mixer, 136 STB. See Steam Boilers (STB) Steam Boilers (STB) BOILER, 16, 17, 18, 19 STM BOILER, 16, 17, 18, 19 Stock Treatments (ST) DEFLAKER CN, 134 DEFLAKER DK, 134 REFINER, 135 Storage Vessel, 41 Super Sack Unloader With Pneumatic Conveyance Discharge, 168 Super Sack Unloader With Screw Conveyor Discharge, 167 Tower – Absorber Service, 92 Tower – Desorber Service, 96 Tower – Distillation with Kettle RB, 118, 119 Tower – Distillation with Therm. RB, 101, 102 Tower – Extraction Service, 90 Tower – Gas Adsorption Service, 86 Tower – Liquid Adsorption Service, 88 Tower – Stripper with Kettle RB, 121 Tower – Stripper with Therm. RB, 94
  • 204. 196 Icarus Piping and Instrumentation Drawings Tubular Fabric Filter, 83 TUR. See Turbines (TUR) Turbine (<500 HP, 375 KW), 110 Turbine (>500 HP, 375 KW, 40 Turbines (TUR) CONDENSING, 40, 110 GAS, 110 NON COND, 40, 110 TW. See Single Diameter Towers (TW), PACKED/TRAYED Utility Boiler Unit, 16, 17, 18, 19 Vacuum Pumps (VP) MECH BOOST, 72 MECHANICAL, 72 WATER SEAL, 72 Vertical Jacketed Pressure Vessel – Batch, 11 Vertical Jacketed Pressure Vessel – Continuous, 14, 15 Vertical Jacketed Pressure Vessel – Knockout, 59, 60 Vertical Jacketed Pressure Vessel – Receiver, 27 Vertical Jacketed Pressure Vessel – Storage, 48, 49 Vertical Pressure – Knockout, 57 Vertical Pressure Vessel – Batch, 10 Vertical Pressure Vessel – Continuous, 12, 13 Vertical Pressure Vessel – Knockout, 58 Vertical Pressure Vessel – Receiver, 26 Vertical Pressure Vessel – Storage, 46, 47 Vertical Tanks (VT) JACKETED, batch, 11 JACKETED, continuous, 14, 15 JACKETED, knockout, 59, 60 JACKETED, receiver, 27 JACKETED, storage, 48, 49 MULTI WALL, batch, 10 MULTI WALL, continuous, 12, 13 MULTI WALL, knockout, 58 MULTI WALL, receiver, 26 MULTI WALL, storage, 57 SAN TANK, 163, 164, 165, 166 STORAGE, 46, 47 WOOD TANK, 46, 47 Vertical Thermosiphon Reboiler, 98 Vessel Heater, 66 Vibrating Pressure Screen, 132 VP. See Vacuum Pumps (VP) VS. See Screens (VS) VT. See Vertical Tanks (VT) Waste Heat Boiler, 32 Water Chiller, 33, 34 Water-Sealed Vacuum Pump, 72