Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual (THW00001 and up).pdf

Service Repair Manual
Models
329D2 and 329D2L Excavator

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Product: EXCAVATOR
Model: 329D2 L EXCAVATOR THW
Configuration: 329D2 & 329D2 L Excavators THW00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292294
Flywheel - Remove - Equipped with Rear Power Take-Off
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
1/2 inch - UNF by 4 inch
2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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329D2 & 329D2 L Excavators THW00001-UP (MACHINE) POWERED BY C7.1 En...
2020/4/29
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Illustration 1 g02062053
1. Remove bolts from Position (X) from flywheel (1).
2. Install Tooling (A) in Position (X) to flywheel (1).
3. Use a suitable lifting device to support the flywheel. The weight of flywheel (2) is
approximately 68 kg (150 lb).
4. Remove remaining bolts (2).
5. Use the lifting device to remove flywheel (1) from the engine.
6. Remove Tooling (A).
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7. Inspect flywheel (1) and ring gear (3) for wear and damage. Replace any worn components
or damaged components.
8. To remove flywheel ring gear (3), follow Step 8.a through Step8.b.
a. Place the flywheel assembly on a suitable support.
b. Use a hammer and a punch in order to remove ring gear (3) from flywheel (1).
Note: Identify the orientation of the teeth on the flywheel ring gear.
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Wed Apr 29 12:38:16 UTC+0800 2020
3/3
2020/4/29

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Product: EXCAVATOR
C7.1 Engines
i05292296
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
A -
Guide Stud
2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
NOTICE
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Typical example
1. Remove bolts from Position (X) from flywheel (1).
2. Install Tooling (A) in Position (X) to flywheel (1).
3. Install a suitable lifting device onto flywheel (1). Support the weight of the flywheel. The
flywheel can weigh 71 kg (156 lb).
4. If necessary, remove bolts (2) that secure the housing for pilot bearing (3) to flywheel (1).
Remove the housing for pilot bearing (3).
5. Remove remaining bolts (4).
6. Use the lifting device to remove the flywheel from the engine.
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Typical example
7. Inspect flywheel (1) and ring gear (5) for wear and damage. Replace any worn components
or damaged components.
8. To remove flywheel ring gear (5), follow Step 8.a through Step 8.b.
a. Place the flywheel assembly on a suitable support.
b. Use a hammer and a punch in order to remove ring gear (5) from flywheel (1).
Note: Identify the orientation of the teeth on the flywheel ring gear.
Wed Apr 29 12:39:12 UTC+0800 2020
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Product: EXCAVATOR
C7.1 Engines
i05292291
Flywheel - Install - Equipped with Rear Power Take-Off
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
A -
Guide Stud
2
NOTICE
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Always wear protective gloves when handling parts that have been
heated.
1. If the flywheel ring gear was removed, follow Step 1.a through Step 1.c in order to install
ring gear (3) to flywheel (1).
a. Identify the orientation of teeth (4) on new ring gear (3).
Note: The chamfered side of ring gear teeth (4) must face toward the starting motor
when the flywheel is installed. The chamfered side of ring gear teeth ensures the
correct engagement of the starting motor.
b. Heat flywheel ring gear (3) in an oven to a maximum temperature of 250 °C (482 °F)
prior to installation.
Note: Do not use a torch to heat the ring gear.
c. Ensure that the orientation of ring gear (3) is correct and quickly install the ring gear
onto flywheel (1).
2. Inspect the crankshaft rear seal for leaks. If there are any oil leaks, replace the crankshaft
rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Install" for the
correct procedure.
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3. Install a suitable lifting device on flywheel (1). The flywheel can weigh 68 kg (150 lb).
4. Install Tooling (A) in Position (X) on the crankshaft.
5. Use the lifting device to position flywheel (1) onto Tooling (A).
6. Install bolts (2) to flywheel (1).
7. Remove Tooling (A) and install remaining bolts (2) to flywheel (1).
8. Use a suitable tool to prevent the flywheel from rotating. Tighten bolts (2) and (4) to a
torque of 140 N·m (103 lb ft).
9. Remove the lifting device from flywheel (1).
10. Check the run out of the flywheel. Refer to Specifications, "Flywheel" for more
information.
End By:
a. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Wed Apr 29 12:40:07 UTC+0800 2020
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Product: EXCAVATOR
C7.1 Engines
i05292292
Flywheel - Install
SMCS - 1156-012
Table 1
Required Tools
A -
Guide Stud
2
NOTICE
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Typical example
Always wear protective gloves when handling parts that have been
heated.
1. If the flywheel ring gear was removed, follow Step 1.a through Step 1.c in order to install
ring gear (5) to flywheel (1).
a. Identify the orientation of teeth (6) on new ring gear (5).
Note: The chamfered side of ring gear teeth (6) must face toward the starting motor
when the flywheel is installed. The chamfered side of ring gear teeth ensures the
correct engagement of the starting motor.
b. Heat flywheel ring gear (5) in an oven to a maximum temperature of 250 °C (482 °F)
prior to installation.
Note: Do not use a torch to heat the ring gear.
c. Ensure that the orientation of ring gear (5) is correct and quickly install the ring gear
onto flywheel (1).
2. Inspect the crankshaft rear seal for leaks. If there are any oil leaks, replace the crankshaft
rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Install" for the
correct procedure.
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Typical example
3. Install a suitable lifting device onto flywheel (1). The flywheel can weigh 71 kg (156 lb).
4. Install Tooling (A) in Position (X) on the crankshaft.
5. Use the lifting device to position flywheel (1) onto Tooling (A).
6. If necessary, install pilot bearing (3) and bolts (2) to flywheel (1).
7. Install bolts (4) to flywheel (1).
8. Remove Tooling (A) and install remaining bolts (4) to flywheel (1).
9. Use a suitable tool to prevent the flywheel from rotating. Tighten bolts (2) and (4) to a
torque of 140 N·m (103 lb ft).
10. Remove the lifting device from flywheel (1).
11. Check the run out of the flywheel. Refer to Specifications, "Flywheel" for further
information.
End By:
a. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
3/4
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Product: EXCAVATOR
C7.1 Engines
i05292125
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
A 227-4390 E12 Torx Socket 1
Start By:
a. Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install" for the correct procedure.
NOTICE
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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Dispose of all fluids according to local regulations and mandates.
Note: The assembly of the crankshaft rear seal is non-serviceable. If the assembly of the
crankshaft rear seal is removed, the assembly must be replaced.
1. Use Tooling (A) in order to remove Torx screws (1) from the assembly of crankshaft rear
seal (2).
2. Remove the assembly of crankshaft rear seal (2) from the cylinder block. Discard the
assembly of crankshaft rear seal (2).
Wed Apr 29 12:41:59 UTC+0800 2020
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Shutdown SIS
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Product: EXCAVATOR
C7.1 Engines
i05292124
Crankshaft Rear Seal - Install
SMCS - 1161-012
Table 1
Required Tools
A 227-4390 E12 Torx Socket 1
B FT-2806 Alignment Tool 1
Note: The crankshaft rear seal and the housing are manufactured as a one-piece assembly.
NOTICE
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1. Ensure that crankshaft flange (1) is clean, dry, and free from damage. Clean the crankshaft
flange with lint free cloth.
2. Ensure that the face of the cylinder block and the bridge piece are clean and dry.
3. A new crankshaft rear seal is supplied with a plastic sleeve (3). Ensure that the plastic
sleeve is squarely installed within crankshaft rear seal (2).
Note: The plastic sleeve is included in order to protect the lip of the seal as the seal is
pushed over the crankshaft flange.
Note: Do not lubricate the crankshaft rear seal or the crankshaft flange. The
crankshaft rear seal must be installed dry.
4. Align plastic sleeve (3) with crankshaft flange (1). Ensure that the plastic sleeve is engaged
onto the crankshaft flange. Push new crankshaft rear seal (2) squarely onto the crankshaft
flange.
During this process, the plastic sleeve will be forced out of the crankshaft rear seal. Discard
the plastic sleeve.
5. Align the two molded locators on crankshaft rear seal (2) with the holes in the cylinder
block. Ensure that the crankshaft rear seal is seated against the cylinder block.
Tightening sequence for the crankshaft rear seal
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6. Install torx screws (4) finger tight.
Note: Do not install torx screws to Positions (X) at this stage.
7. Install Tooling (B) to crankshaft rear seal (2) and to crankshaft flange (1).
8. Use Tooling (A) in order to tighten torx screws (4) to a torque of 22 N·m (195 lb in).
Tighten torx screws (4) in the sequence that is shown in Illustration 3.
9. Remove Tooling (B).
10. Install remaining torx screws (4) to Positions (X). Use Tooling (A) in order to tighten the
torx screws to a torque of 22 N·m (195 lb in). Refer to Illustration 3.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Wed Apr 29 12:42:55 UTC+0800 2020
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Shutdown SIS
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Product: EXCAVATOR
C7.1 Engines
i05292299
Flywheel Housing - Remove and Install - Type A and Type B
Wet Back End Housing
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
A -
Guide Stud
M10 by 100 mm
2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove" for the
correct procedure.
NOTICE
Note: The wet back-end flywheel housing may be installed on standard engines. When the wet
back-end flywheel housing, is installed to a standard engine a seal will not be installed to the
flywheel housing.
1. There are two types of wet back-end flywheel housing that can be installed on the engine.
Type A has two bolts at the top of the flywheel housing and Type B has four bolts at the top
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of the flywheel housing. The removal procedures for both types of flywheel housing are
similar.
Type A Wet Back End Housing
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Type B Wet Back End Housing
2. Remove bolts (2) from Position (X) in flywheel housing (1).
3. Install Tooling (A) into Position (X) to flywheel housing (1).
4. Install a suitable lifting device onto flywheel housing (1) in order to support the flywheel
housing. The weight of the flywheel housing is approximately 40 kg (88 lb).
5. Remove remaining bolts (2) from flywheel housing (1).
6. Remove bolts (2) and bolts (3) from flywheel housing (1).
7. Use the lifting device in order to remove flywheel housing (1) from the cylinder block.
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Typical example
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Typical example
8. Remove dust seal (6).
9. Remove gasket (7).
10. If necessary, remove dowels (5) from the cylinder block.
11. Remove oil seal (8) from flywheel housing (1).
Installation Procedure of Type A Wet Back End Housing
Table 2
Required Tools
A -
Guide Stud
M10 by 100 mm
2
NOTICE
5/15
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1. Ensure that the flywheel housing is clean and free from damage. If necessary, replace the
flywheel housing.
Typical example
2. Install a new oil seal (8) to flywheel housing (1).
Note: Press the oil seal into the flywheel housing from the rear. Ensure that the front edge
of the oil seal is flush with the gasket surface of the flywheel housing .
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3. Inspect crankshaft rear seal (9) for leaks. If there are any oil leaks, replace the crankshaft
rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Remove" and refer
to Disassembly and Assembly, "Crankshaft Rear Seal - Install" for the correct procedure.
4. Clean the rear face of the cylinder block. If necessary, install dowels (5) to the cylinder
block.
5. Install Tooling (A) to the cylinder block.
6. Align a new gasket (7) with Tooling (A). Install the gasket to the cylinder block.
7. Install dust seal (6).
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Typical example
8. Install a suitable lifting device onto the flywheel housing. The weight of the flywheel
housing is approximately 40 kg (88 lb).
9. Use the lifting device to align flywheel housing (1) with Tooling (A). Install the flywheel
housing to the cylinder block.
10. Install bolts (2), bolts (3) and bolts (4).
11. Remove Tooling (A). Install remaining bolts (2).
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Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual (THW00001 and up).pdf

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