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1
An Introduction to Metallic
Materials
波音客机
2
We should grasp…
 What is a metal?
 What is an alloy?
 What are the differences between their
properities?
 Explain solid solution and intermetallic
compound.
3
New Words & Expressions from
Part1
 roam[rəum]
 graphite['græfait]
 malleable['mæliəbl]
 ductile[‘dʌktail]
 soluble[‘sɔljubl]
 chromium[‘krəumjəm]
 transition[træn‘ziʒən ]
 shell[ʃel]
 v.漫游,闲逛,徜徉 ;
 n.漫步,漫游,徘徊
 n.石墨
 a.有伸延性的,可锻的
 a.易延展的,柔软的
 a.可溶解的,可溶的
 n.铬
 n.转换,跃迁,过渡
 n.壳,外壳
4
Translation I
 The outmost layer of electrons
最外层电子
 Free election gas
自由电子气
 Electrical conductivity
电导率,电导性
 Plain-carbon steel
普通碳素钢
 Solid solution
固溶体,固溶液,固体溶液
5
Translation II
 Intermetallic compound
金属间化合物
 Metallic material
金属材料
 Strainless steel
不锈钢
 Solute
溶质
 Solvent
溶剂
 Periodic table
元素周期表
 Electronegativity
电负性
 Transition metal
过渡金属
 Crystal structure
晶体结构
6
What is a Metal?
 Q: What is a Metal?
 A: Metal is consisted of positive centers
(or ions) sitting in a “gas ” of free-electrons.
It tends to be good electrical conductors.
7
What is an Alloy?
 Q: What is an Alloy?
 A: An alloy consists of a mixture of a pure
metal and one or more other elements
which can be metals or non-metal.
 Q: What are the differences between their
properties?
 A:Alloys are usually less malleable and
ductile than pure metals and the tend to
have lower melting points.
8
Solid Solutions
 In many cases ,metals are quite soluble in
other metals .For example, solid copper
and solid nickel are fully soluble in each
other.
9
 This type of perfect solid solubility is a
side effect of having free electrons. Since
the electrons are free to move, the exact
number of valence electrons possessed
by any given atom shouldn’t matter.
10
 So a “solid-solution” is that one metal
serves as the solvent and the other as the
other as the solute, although in a case
like copper and nickel where these are
mutually soluble at all compositions the
terms solvent and solute can be a little
misleading .
11
 For example, the
figure in the right
is Au-Ag phase
diagram, below
fusiform area is
solid solutions.
12
Intermetallic Compounds
 Not all metals are soluble in other metals,
thus, produced another new phase called
“intermetallic compounds”, such as nickel
will dissolve some aluminum, so that at
low aluminum contents a solid solution is
produced. But if larger amounts of
aluminum are added, then produce
intermetallic compounds.
13
 Some of these compounds have a very
well defined composition, such as Ni3Al.
 Others have quite a wide range of
composition, such as NiAl.
Nickel Aluminum Alloy
14
Three types of circumstances of
intermetallic compounds forming
 The first circumstance: size difference.
 The second circumstance: a large
difference in electronegativity.
 The third circumstance: certain ratios of
the number of valence electrons to the
number of atoms in a structure.
15
Hume-Rothery Rule
 Hume-Rothery Rule 1:Atomic Size Factor (the 15%)
Rule.
 Extensive substitutional solid solution occurs only if
the relative difference between the atomic diameters
(radii) of the two species is less than 15%. If the
difference > 15%, the solubility is limited.Comparing
the atomic radii of solids that form solid solutions,
theempirical rule given by Hume-Rothery is given as:
Mismatch= %
15
100 






 
solvent
solvent
solute
r
r
r
16
 Hume-Rothery Rule 2:Crystal Structure Rule :
For appreciable solid solubility, the crystal structures
of the two elements must be identical.
 Hume-Rothery Rule 3: Valency Rule :
A metal will dissolve a metal of higher valency to a
greater extent than one of lower valency. The solute
and solvent atoms should typically have the same
valence in order to achieve maximum solubility.
 Hume-Rothery Rule 4: The Electronegativity Rule :
Electronegativity difference close to 0 gives
maximum solubility. The more electropositive one
element and the more electronegative the other, the
greater is the likelihood that they will form an
intermetallic compound instead of a substitutional solid
solution. The solute and the solvent should lie
relatively close in the electrochemical series.
17
休姆-罗瑟里(Hume-Rothery)规律
(1)形成合金的元素原子半径之差超过14%~15%,则
固溶度极为有限;若尺寸差小于15%,尺寸因素成为次
要的影响因素,固溶度由其他影响因素确定,这就是知
名的15%规律。
(2)两组元只有具有相同的晶体结构才能形成无限(或
连续)固溶体。
(3)两元素的固溶度与它们的原子价有关,高价元素在
低价元素中的固溶度大于低价元素在高价元素中的固溶
度;
(4)如果合金组元的负电性相差很大,固溶度就极小。
18
各式各样的合金
磁
性
合
金
镍铬合金烤瓷牙 铜中间合金
19
金属外壳
锆石合金 铜乌合金
20
 1. Given that many of the compounds
formed in alloys are size factor or electron
compounds,these do not follow the rules
of valency.
 在合金中,许多化合物是按比例组合或是
电子化合物,不能很好的遵循价键理论。
21
 2.Whereas the chemical formula of an
ionic compound , like NaCl or Al2O3 can
be predicted easily from the compound’s
position in the periodic table ,this is not the
case for many intermetallic compounds.
 换句话说,尽管像氯化钠,氧化铝的价键
可以通过他们在元素周期表的位置进行预
测,但却不能解释合金中金属元素的成健
方式。
22
 3.Thus,knowing from their position in the
periodic table that Na wants to from Na+
ions and chlorine wants to from Cl- ions
explans why an ionic compound with a
formula NaCl is observed.
从元素周期表可以知道,钠有变成钠离子
的趋势,氯有变成氯离子的趋势,这就解
释了氯化钠的形成。
23
4.In contrast,this dosen’t explain why a carbide
with a formula Cr23C6 is formed in stainless
steels.
然而,这却解释不了Cr23C6在钢铁中的成健方
式。
24
 5.The precipitation of Cr23C6 is a big
problem when stainless steels are welded.
这样 Cr23C6 成为钢铁焊接的大问题
 高铬高碳冷作钢
25
 6.Cr23C6 forms in the “heat affected
zone”around the weld (this region is
heated but not melted during welding).
 在“受热区”的Cr23C6遍布在焊接点周围
(这个区域在焊接的时候受热但不熔化)
26
 7.The formation of this chromium-rich
phase pulls chromium out of solution in the
surrounding iron.
 富铬相的结构,使铬在离子溶液的氛围之外。
27
 8. This in turn,prevents the formation of a
protective layer of Cr2O3 on the surface of
the stainless steel and so the stainless
steel is no longer stainless,but instead
suffers from catastrophic localized
corrosion.
 这样,就保护了钢铁表面氧化铬保护层的
结构,从而钢铁不再是单纯的铁,而是可
以抗局部严重腐蚀的物质。
28
 9.Consider a different example,NiAl is an
electron compound which froms due to
having a “magic” 1.5 valence electrons per
atom (this magic number isn’t really magic ,
but is a results of deviations from the free
electron model).
 另外一个不同的例子,NiAl是具有“魔法”
的化合物因为其中每个原子都是1.5价的
(神奇的不是数字本身,而是1.5价不符合
自由电子模型)。
29
 10.There is one nickel atom and one
aluminum atom in NiAl and the valency of
nickel is two and that of aluminum is
three.given that (2+3)/2=2.5 this doesn’t
seem like 1.5 valence electons per atom .
 一个镍原子和一个铝原子构成了NiAl,从
价键理论看,镍是二价,铝是三价。照这
样,应该平均每个原子有2.5个价电子,与
实际上每个原子1.5个价电子不同。
8 2
:3d 4s
Ni 2 3
:3 3
Al s p
30
 11.However ,as a transition metal ,nickel is
able to act as if it does nor have a valency
by “hiding”electrons in the emply states in
the shell.thus , effectively ,there are
(0+3)/2=1.5 valence electrons per atom in
NiAl.
 镍作为一种过渡金属,可以将外层电子
“隐藏”在次外电子层的空轨道,看起来
没有价电子。所以,铝镍合金中,每个原
子有1.5个价电子。
31
 合金的组成多种多样,可分为混合物合金,固溶体
合金和金属化合物合金等类型。
 铋镉合金是一种混合物合金,合金由两种金属的晶
粒相互间混合,紧密作用而得。这种合金有低共熔
点的特征,类似于某些盐的水溶液使水在低于零度
时才结冰一样。
 铜镍合金是固溶体合金,由一种金属原子进入另一
种金属的晶胞空隙而形成的。
 我们上面所讲的铝镍合金是金属化合物合金,这类
合金原子以金属键相互作用,不遵守化合价规则。
这类合金比任意组分的纯金属硬度都要强,但却降
低了可塑性。
32
 12.Even in cases where intermetallic formation
does not occur ,there may not be perfect solid-
solubility ,if tow metals have different crystal
structures then at some intermediate
composition there will have to be a change from
the crystal structure of one metal to that of the
other .
 即使两种金属形成的晶体没有缺陷,也不
能说明它们能形成完美的固溶体,如果两
种金属有不同的晶格结构,必须在介质中
改变一种金属的晶格结构,使其与另外一
种金属的晶格结构相适应
33
 13.In such a case the result would be ,on
gradually changing the composition of an
alloy from pure metal A(froming the a-
phase )to pure metal B (froming the b-
phase)
 为了形成这种晶格,逐渐将合金从A(α相)
变到B(β相)。
34
 Single-phase a soild-solution;
 Two-phase mixture of a soild-solution and
b soild-sulition;
 Single-phase b solid-solution.
 α单相固溶体
 α单相固溶体与β单相固溶体混合
 β单相固溶体
35
Think about….
 Q: Give examples to explain soild solution
and intermetallic compound?
 A: For example, nickel will dissolve some
aluminum,so that at low aluminum
contents a solid solution is
produced.However,if larger amounts of
aluminum are added,then a series of
intermetallic compounds(for example
Ni3Al and NiAl) are produced.
36
Do you still remember?
 roam[rəum]
 graphite['græfait]
 malleable['mæliəbl]
 ductile[‘dʌktail]
 soluble[‘sɔljubl]
 chromium[‘krəumjəm]
 transition[træn‘ziʒən ]
 shell[ʃel]
 v.漫游,闲逛,徜徉 ;
 n.漫步,漫游,徘徊
 n.石墨
 a.有伸延性的,可锻的
 a.易延展的,柔软的
 a.可溶解的,可溶的
 n.铬
 n.转换,跃迁,过渡
 n.壳,外壳

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Metallic Materials, alloys, intermetallics

  • 1. 1 An Introduction to Metallic Materials 波音客机
  • 2. 2 We should grasp…  What is a metal?  What is an alloy?  What are the differences between their properities?  Explain solid solution and intermetallic compound.
  • 3. 3 New Words & Expressions from Part1  roam[rəum]  graphite['græfait]  malleable['mæliəbl]  ductile[‘dʌktail]  soluble[‘sɔljubl]  chromium[‘krəumjəm]  transition[træn‘ziʒən ]  shell[ʃel]  v.漫游,闲逛,徜徉 ;  n.漫步,漫游,徘徊  n.石墨  a.有伸延性的,可锻的  a.易延展的,柔软的  a.可溶解的,可溶的  n.铬  n.转换,跃迁,过渡  n.壳,外壳
  • 4. 4 Translation I  The outmost layer of electrons 最外层电子  Free election gas 自由电子气  Electrical conductivity 电导率,电导性  Plain-carbon steel 普通碳素钢  Solid solution 固溶体,固溶液,固体溶液
  • 5. 5 Translation II  Intermetallic compound 金属间化合物  Metallic material 金属材料  Strainless steel 不锈钢  Solute 溶质  Solvent 溶剂  Periodic table 元素周期表  Electronegativity 电负性  Transition metal 过渡金属  Crystal structure 晶体结构
  • 6. 6 What is a Metal?  Q: What is a Metal?  A: Metal is consisted of positive centers (or ions) sitting in a “gas ” of free-electrons. It tends to be good electrical conductors.
  • 7. 7 What is an Alloy?  Q: What is an Alloy?  A: An alloy consists of a mixture of a pure metal and one or more other elements which can be metals or non-metal.  Q: What are the differences between their properties?  A:Alloys are usually less malleable and ductile than pure metals and the tend to have lower melting points.
  • 8. 8 Solid Solutions  In many cases ,metals are quite soluble in other metals .For example, solid copper and solid nickel are fully soluble in each other.
  • 9. 9  This type of perfect solid solubility is a side effect of having free electrons. Since the electrons are free to move, the exact number of valence electrons possessed by any given atom shouldn’t matter.
  • 10. 10  So a “solid-solution” is that one metal serves as the solvent and the other as the other as the solute, although in a case like copper and nickel where these are mutually soluble at all compositions the terms solvent and solute can be a little misleading .
  • 11. 11  For example, the figure in the right is Au-Ag phase diagram, below fusiform area is solid solutions.
  • 12. 12 Intermetallic Compounds  Not all metals are soluble in other metals, thus, produced another new phase called “intermetallic compounds”, such as nickel will dissolve some aluminum, so that at low aluminum contents a solid solution is produced. But if larger amounts of aluminum are added, then produce intermetallic compounds.
  • 13. 13  Some of these compounds have a very well defined composition, such as Ni3Al.  Others have quite a wide range of composition, such as NiAl. Nickel Aluminum Alloy
  • 14. 14 Three types of circumstances of intermetallic compounds forming  The first circumstance: size difference.  The second circumstance: a large difference in electronegativity.  The third circumstance: certain ratios of the number of valence electrons to the number of atoms in a structure.
  • 15. 15 Hume-Rothery Rule  Hume-Rothery Rule 1:Atomic Size Factor (the 15%) Rule.  Extensive substitutional solid solution occurs only if the relative difference between the atomic diameters (radii) of the two species is less than 15%. If the difference > 15%, the solubility is limited.Comparing the atomic radii of solids that form solid solutions, theempirical rule given by Hume-Rothery is given as: Mismatch= % 15 100          solvent solvent solute r r r
  • 16. 16  Hume-Rothery Rule 2:Crystal Structure Rule : For appreciable solid solubility, the crystal structures of the two elements must be identical.  Hume-Rothery Rule 3: Valency Rule : A metal will dissolve a metal of higher valency to a greater extent than one of lower valency. The solute and solvent atoms should typically have the same valence in order to achieve maximum solubility.  Hume-Rothery Rule 4: The Electronegativity Rule : Electronegativity difference close to 0 gives maximum solubility. The more electropositive one element and the more electronegative the other, the greater is the likelihood that they will form an intermetallic compound instead of a substitutional solid solution. The solute and the solvent should lie relatively close in the electrochemical series.
  • 20. 20  1. Given that many of the compounds formed in alloys are size factor or electron compounds,these do not follow the rules of valency.  在合金中,许多化合物是按比例组合或是 电子化合物,不能很好的遵循价键理论。
  • 21. 21  2.Whereas the chemical formula of an ionic compound , like NaCl or Al2O3 can be predicted easily from the compound’s position in the periodic table ,this is not the case for many intermetallic compounds.  换句话说,尽管像氯化钠,氧化铝的价键 可以通过他们在元素周期表的位置进行预 测,但却不能解释合金中金属元素的成健 方式。
  • 22. 22  3.Thus,knowing from their position in the periodic table that Na wants to from Na+ ions and chlorine wants to from Cl- ions explans why an ionic compound with a formula NaCl is observed. 从元素周期表可以知道,钠有变成钠离子 的趋势,氯有变成氯离子的趋势,这就解 释了氯化钠的形成。
  • 23. 23 4.In contrast,this dosen’t explain why a carbide with a formula Cr23C6 is formed in stainless steels. 然而,这却解释不了Cr23C6在钢铁中的成健方 式。
  • 24. 24  5.The precipitation of Cr23C6 is a big problem when stainless steels are welded. 这样 Cr23C6 成为钢铁焊接的大问题  高铬高碳冷作钢
  • 25. 25  6.Cr23C6 forms in the “heat affected zone”around the weld (this region is heated but not melted during welding).  在“受热区”的Cr23C6遍布在焊接点周围 (这个区域在焊接的时候受热但不熔化)
  • 26. 26  7.The formation of this chromium-rich phase pulls chromium out of solution in the surrounding iron.  富铬相的结构,使铬在离子溶液的氛围之外。
  • 27. 27  8. This in turn,prevents the formation of a protective layer of Cr2O3 on the surface of the stainless steel and so the stainless steel is no longer stainless,but instead suffers from catastrophic localized corrosion.  这样,就保护了钢铁表面氧化铬保护层的 结构,从而钢铁不再是单纯的铁,而是可 以抗局部严重腐蚀的物质。
  • 28. 28  9.Consider a different example,NiAl is an electron compound which froms due to having a “magic” 1.5 valence electrons per atom (this magic number isn’t really magic , but is a results of deviations from the free electron model).  另外一个不同的例子,NiAl是具有“魔法” 的化合物因为其中每个原子都是1.5价的 (神奇的不是数字本身,而是1.5价不符合 自由电子模型)。
  • 29. 29  10.There is one nickel atom and one aluminum atom in NiAl and the valency of nickel is two and that of aluminum is three.given that (2+3)/2=2.5 this doesn’t seem like 1.5 valence electons per atom .  一个镍原子和一个铝原子构成了NiAl,从 价键理论看,镍是二价,铝是三价。照这 样,应该平均每个原子有2.5个价电子,与 实际上每个原子1.5个价电子不同。 8 2 :3d 4s Ni 2 3 :3 3 Al s p
  • 30. 30  11.However ,as a transition metal ,nickel is able to act as if it does nor have a valency by “hiding”electrons in the emply states in the shell.thus , effectively ,there are (0+3)/2=1.5 valence electrons per atom in NiAl.  镍作为一种过渡金属,可以将外层电子 “隐藏”在次外电子层的空轨道,看起来 没有价电子。所以,铝镍合金中,每个原 子有1.5个价电子。
  • 31. 31  合金的组成多种多样,可分为混合物合金,固溶体 合金和金属化合物合金等类型。  铋镉合金是一种混合物合金,合金由两种金属的晶 粒相互间混合,紧密作用而得。这种合金有低共熔 点的特征,类似于某些盐的水溶液使水在低于零度 时才结冰一样。  铜镍合金是固溶体合金,由一种金属原子进入另一 种金属的晶胞空隙而形成的。  我们上面所讲的铝镍合金是金属化合物合金,这类 合金原子以金属键相互作用,不遵守化合价规则。 这类合金比任意组分的纯金属硬度都要强,但却降 低了可塑性。
  • 32. 32  12.Even in cases where intermetallic formation does not occur ,there may not be perfect solid- solubility ,if tow metals have different crystal structures then at some intermediate composition there will have to be a change from the crystal structure of one metal to that of the other .  即使两种金属形成的晶体没有缺陷,也不 能说明它们能形成完美的固溶体,如果两 种金属有不同的晶格结构,必须在介质中 改变一种金属的晶格结构,使其与另外一 种金属的晶格结构相适应
  • 33. 33  13.In such a case the result would be ,on gradually changing the composition of an alloy from pure metal A(froming the a- phase )to pure metal B (froming the b- phase)  为了形成这种晶格,逐渐将合金从A(α相) 变到B(β相)。
  • 34. 34  Single-phase a soild-solution;  Two-phase mixture of a soild-solution and b soild-sulition;  Single-phase b solid-solution.  α单相固溶体  α单相固溶体与β单相固溶体混合  β单相固溶体
  • 35. 35 Think about….  Q: Give examples to explain soild solution and intermetallic compound?  A: For example, nickel will dissolve some aluminum,so that at low aluminum contents a solid solution is produced.However,if larger amounts of aluminum are added,then a series of intermetallic compounds(for example Ni3Al and NiAl) are produced.
  • 36. 36 Do you still remember?  roam[rəum]  graphite['græfait]  malleable['mæliəbl]  ductile[‘dʌktail]  soluble[‘sɔljubl]  chromium[‘krəumjəm]  transition[træn‘ziʒən ]  shell[ʃel]  v.漫游,闲逛,徜徉 ;  n.漫步,漫游,徘徊  n.石墨  a.有伸延性的,可锻的  a.易延展的,柔软的  a.可溶解的,可溶的  n.铬  n.转换,跃迁,过渡  n.壳,外壳