SlideShare a Scribd company logo
1 of 20
Download to read offline
GRA400
5-Axis high-speed machining center
designed for the precision machin-
ing of dies, molds and complex hard-
ware parts.
JINGDIAO 5-AXIS HIGH-SPEED MACHINING CENTER
With fully closed-loop control technology, the GRA400 is suitable for 5-axis machining of precision
mold, precision parts and complex hardware parts.
GRA400
Highlights
The machining effect of "0.1 μm feed, 1 μm cutting,
nanoscale roughness" can be achieved stably.
01
The machines are capable of milling, grinding, drill-
ing, boring, tap-ping, and other composite process-
ing, and side milling .
02
The direct drive double axis rotary table has a strong
load capacity with high machining accuracy.
03
Using the cooling technology of rotary table, bearing
and screw nut and the fully enclosed shield improve
the thermal stability of machine tool effectively.
04
01 02
03 04
Learn More About GRA400
01
Machine Structure
Higher Motion Accuracy
Full closed loop control, motion axes
equipped with linear glass scales.
Good Thermal Stability
All round cooling design, using rotary table cooling, bearing cooling,
screw cooling technology, and equipped with fully enclosed machine
covers.
Better Machine Rigidity
Inverted “L” structure.
More Stable Geometric Accuracy
Classical fixed beam gantry structure.
Max. load (kg/lb): 150/330.7
Max. Workpiece Dimension Z-axisZ-axis
X-axisX-axis
C-axisC-axis
A-axisA-axis
Y-axis
Y-axis
Travel (X/Y/Z) mm/ (in) 450/680/400 (17.7/26.8/15.7)
A/C Rotation Angle (deg) -120~90/360
φ500 (φ19.7)
410(16.1)
319(12.6)
Ergonomics
The Operator Loads the Workpiece Through the Front Door of the
Machine, and the Chip Conveyor is Completed by the In-Machine
Spiral Chip Conveyor Rod.
In order to facilitate the operation of the machine, the structural de-
sign of each operation part conforms to the ergonomics.
The worktable is close to the operator, which makes it easy to
load and unload the workpiece.
Pneumatic components and lubricating components are all in-
stalled on the right side of the machine, which is convenient for
inspection and maintenance.
The tool magazine door has a large opening degree, which is
convenient for the loading and unloading of tools.
Unit:mm (in)
1750(68.9)
1080 (42.5)
550 (21.7)
02
Unit: mm (in)
JD150S-20-HA50/A
Performance
Taper Bore Radial Runout ≤1.5 μm (5.9×10-5
in)
Rotor End Face Axial Runout ≤1 μm (3.9×10-5
in)
Vibration at Maximum Speed ≤0.6 mm/s (1.44 ipm)
Clamping Diameter (mm/in): Φ150/Φ5.9 (0, -0.009) mm
Output Power (S6-60%): 18 KW
Output Torque (S6-60%): 21.5 Nm
Speed: 20,000 rpm
Tool Holder: HSK-A50
Weight (kg/lb): 46.5/102.5
Basic Specification
Output Performance
Key Components
6-φ9 (φ0.4)
Through-Hole
Uniform Distribution
6-φ9 (φ0.4)
Through-Hole
Uniform Distribution
φ15 (φ0.6) 12
Uniform Distribution
φ15 (φ0.6) 12
Uniform Distribution
R86 (3.4)
R84 (3.3)
15° 15°
PEAK
S6.60%
S1.100%
0
5
10
15
20
25
30
35
0.5 0.8 1 1.5
TorqueT(N.m)
Speed n/×104
(rpm)
2
JINGDIAO High-Speed
Precision Spindle
JINGDIAO's high speed spindles are the machine's main power source
which produce precision machining results. Our in-house built spin-
dles have low vibration, and high thermal stability resulting in a small
Coefficient of thermal expansion and stable cutting in conditions.
Machining Samples
Composite Machining Test Piece
Realize milling, drilling, tapping, reaming,
boring and other composite processing with
one clamping.
200×150×150 /7.9×5.9×5.9
Al 6061
Size (mm/in):
Material:
Highlights:
Mold Insert of Auto Engine Cylinder
183×184×191 /7.2×7.2×7.5
Throttle Die Casting
Size (mm/in):
H13 (HRC52)Material:
The virtual processing technology of JINGDIAO
CAM software completes the optimization of the
tools’ clamping length and machining angle;
Cornering of the side wall with R0.75 mm ball
end mill.
Highlights:
The coaxiality of the hole is less than 0.01 mm,
and the roughness of the reaming hole is less
than 0.2 μm;
JINGDIAO on-machine measurement technol-
ogy achieves continuous and stable mass pro-
duction, and the yield of the part is increased
from 70% to 98%.
135×115×75 /5.3×4.5×3.0
ADC12 (HB90) 12% Silicon
Size (mm/in):
Material:
Highlights:
03
JD150S-20-HA50/A
Dimension Unit:mm (in)
φ192(φ7.6)
φ153(φ6.0)
φ110(φ4.3)
φ150(φ5.9)
φ149.9(φ5.9)
45.5 (1.8)
597 (23.5)
142 (5.6)100 (3.9)
4.5 (0.2) 2 (0.1)
22 (0.9)
Clamping Position
PEAK
S6-60%
S1-100%
0.5
0
5
10
15
20
25
30
35
0.8 1 1.5
Speed n/×104
(rpm)
PowerP(KW)
2
JD150SC-20-HA50 (Coolant Through Spindle)
Optional
Basic Specification
Clamping Diameter (mm/in):
Φ150/Φ5.9 (0, -0.009) mm
Output Power (S6-60%): 18 KW
Output Torque (S6-60%): 21.5 Nm
Speed: 20,000 rpm
Tool Holder: HSK-A50
Weight (kg/lb): 46.5/102.5
Speed: 20,000 rpm
Tool Holder: HSK-A50
04
JD130S-24-BT30
Speed: 24,000 rpm
Tool Holder: BT30
JD130EF-32-HE32
Speed: 32,000 rpm
Tool Holder: HSK-E32
JD130SC-24-HA40
Speed: 24,000 rpm
Tool Holder: HSK-A40
JD130SCG-24-HA40
Speed: 24,000 rpm
Tool Holder: HSK-A40
JD150SCG-20-HA50
Speed: 20,000 rpm
Tool Holder: HSK-A50
When machining with coolant through spin-
dle, the cutting fluid or cutting oil is ejected
to the tool tip through the hole of the internal
cooling tool. This can improve the cooling
and lubricating effects on the tool and work-
piece. Coolant thrugh the spindle is hepful in
deep hole drilling since the chips are quickly
discharged through the spiral groove of the
drill. This greatly improves the machining effi-
ciency and tool durability.
Cutting Test Results (Spindle Type JD150S-20-HA50/A 20,000rpm)
Item Material
Teeth
Number
Tool Size
mm/in
Cutting Width (mm/in) Spindle Speed
rpm
Cutting Feed Rate
mm/min (in/min)
Cutting Capacity
cm³/mmCutting Depth (mm/in)
Face Mill
Aluminum 7 φ80/φ3.15
70/2.8
6000 3200 (126.0) 448
2/0.08
Steel 4 φ50/φ2.0
45/1.8
1000 1000 (39.3) 36
0.8/0.03
End Mill
Aluminum 4 φ16/φ0.6
3.2/0.1
10000 3200 (126.0) 327.68
32/1.3
Steel 4 φ16/φ0.6
1/0.04
3600 2400 (94.5) 76.8
32/1.3
Drill
Aluminum 2 φ24/φ0.9 / 1000 200 (7.9) /
Steel 2 φ24/φ0.9 / 1000 100 (3.9) /
Tap
Aluminum 2 M20×1.5 / 700 1050 (41.3) /
Steel 2 M14×1.5 / 400 600 (23.6) /
D
W
D
W
Different machining conditions have different machining data, which is only for reference.
The programming resolution and control resolution are 0.1 μm (3.9×10-6
in).
Basic Characteristics
Supports linear, plane arc, space arc, spiral line, spline and involute interpolation methods.
Support pitch compensation and reverse clearance compensation.
Support RTCP multi-axis motion control.
JD50 CNC System
The JD50 CNC system is developed independently by JINGDIAO. The control is highly
efficient, reliable and very precise. Additionally, it has rich programming functions,
convenient operation, flexible peripheral control, and can meet the processing Re-
quirements of high machining accuracy and fine surface finishing.
0.1μm Feed, 1μm Cutting Fixed Point Cutting
RTCP
Not RTCP Program RTCP Program
G91G28Z0
G90
G0X0.7883Y2.4874A-90.C-77.1431
M590 L1
G43H1
Z35.0874
Z30.6074
N102G1Z30.1074F189.
G91G28Z0
G90
G68.2X29.3331Y6.6949Z-6.I-77.143J-90.K0.
G53.1
G0X0.7883Y-3.5126
M590 L1
G43H1
Z5.
Z0.52
N102G1Z0.02F189.
IntuitiveNot intuitive
Five-Axis Programming Features
Tool center point control function.
Inclined plane machining function.
Cylinder interpolation function.
Polar coordinate interpolation function.
05
Remote Monitoring of Machines
System Advantages
Various programming methods and flexible technical process design.
Abundant types of interfaces and buses, with strong peripheral expansion
capabilities.
Unique external extended function instructions (G100), which can realize
instruction-level peripheral control, human-computer interaction, and
complex data operations.
Logo Inspection
G100 Instruction
Data Management
Advanced Features
Includes on-machine contact and non-contact measurement functions, which results in high-precision 2D and 3D measurements.
Built-In CAM technology and intelligent modification technology supports the on-machine tool-path deformation compensation
machining.
Incorporates multiple communication protocols and remote monitoring.
Non-Contact Measurement Contact Measurement
06
Surface Deformation Compensation
Inspection Position 1
Inspection Position 2
Tool Magazine
To meet your production needs, we have a vari-
ety of tool magazines to choose from.
Type
Chain Type Tool Magazine
with Manipulator
Capacity 53
Tool Holder HSK-A50
Allowable Maximum Tool Length (mm/in)
(From End of Spindle)
260/10.2
Maximum Diameter of Contiguous Tools (Full) (mm/in) 50/2.0
Maximum Diameter of Contiguous Tools (Vacant) (mm/in) 90/4.7
Max. Load of Each Position (kg/lb) 3.5/7.7
Max. Load of Tool Magazine (kg/lb) 120/264.6
Type
Chain Type Tool Magazine with
Manipulator
Capacity 63
Tool Holder HSK-A50
Allowable Maximum Tool Length (mm/in)
(From End of Spindle)
260/10.2
Maximum Diameter of Contiguous Tools (Full) (mm/in) 50/2.0
Maximum Diameter of Contiguous Tools (Vacant) (mm/in) 105/4.1
Max. Load of Each Position (kg/lb) 3.5/7.7
Max. Load of Tool Magazine (kg/lb) 130/286.6
Type
Chain Type Tool Magazine
with Manipulator
Capacity 36
Tool Holder HSK-A50 BT30
Allowable Maximum Tool Length (mm/in)
(From End of Spindle)
260/10.2 200/7.9
Maximum Diameter of Contiguous Tools (Full) (mm/in) 50/2.0 50/2.0
Maximum Diameter of Contiguous Tools (Vacant) (mm/in) 90/3.5 90/3.5
Max. Load of Each Position (kg/lb) 3.5/7.7 3/6.6
Max. Load of Tool Magazine (kg/lb) 85/187.4 85/187.4
07
Specification
Item Tilt Axis (A) Rotation Axis (C)
Position Accuracy (″) 8 8
Repeatability (″) 5 5
Rapid Feed Rate (rpm) 60 100
Cutting Speed (rpm) 60 100
Cooling Mode Circulating Water Cooling Circulating Water Cooling
Positioning Locking Mode Hydraulic Locking Hydraulic Locking
Positioning Locking Air Pressure (MPa) 5 5
Safety Brake √ ——
Cradle Type
Double Direct
Drive Rotary Table
Assures high-precision
multi-axis machining.
Dimension
538(21.18)
1371 (53.98)
φ400 (15.75)
60(2.36)
434.5 (17.1)
Features
Direct drive motor, with emergency braking function.
Bridge deck tailstock structure, high precision and stable operation.
Circulating water cooling technology reduces the thermal deformation.
Five-Axis simultaneous processing, multi surface positioning processing.
The hollow design in the shaft makes the pipeline layout more convenient.
08
Unit: mm (in)
Accessories
MHS150 Material Handling System
MHS150 material handling system is mainly composed of handling manipulator, storage module and control system. It is equipped
with tridimensional fixed plate exchange system, which can realize the automatic handling of workpiece under the condition of no
human intervention.
Configuration
01 Processing System 02 Feeding System 03 Clamping System 04 Software System
1846 (72.7)
2055 (80.1)
253(10.0)
1060(41.7)
1665(65.6)
2495(98.2)
2733(107.6)
1821(71.7)
1933 (76.1)
2315 (91.1)
2819 (111.0)
Workpiece Dimension
(mm/in)
Specification
MHS150 Specifications
Feeding System MHS150-SR6A
Load (kg/lb) 150 (330.7)
Storage Capacity 6
Workpiece Dimension
(mm/in)
400×330×260 (15.7×13.0×10.2)
Machine Dimension
(mm/in)
2055×2819×2733 (81.0×111.0×107.6)
Weight (kg/lb) 6000 (13227.7)
Unit: mm (in)
09
330 (13.0)
400
(15.7)
260(10.2)
C50
Continuous Loading,
Continuous Machining
When equipped with MHS150 material handling
system, the GRA400 can achieve continuous and
stable unattended production.
01
03
04
02
Production Mode
The exceptional features of JINDAIO operation management system makes it easier to collaborate with colleagues within in your man-
ufacturing team. The personnel will perform Their respective duties, guarantee the continuous operation of the system, and improve
the machines' actual utilization rate.
Factory Supervisor Operator Technologist Dispatcher Workshop Supervisor
Obtain Production
Information in Time
Maintain Synchronous Programming Production Scheduling
Real Time Statistics of
Machine State
Preparation Network Transmission Flexible Adjustment
Customized Service
We can design and develop the structure accord-
ing to your actual production needs.
3520(138.58)
2800(110.24)
The Position of Chip Conveyor
When It is Maintained
Tool Magazine Door R665
Control Cabinet
Door R468
3940(155.12)
4800(188.98)
2870(112.99)
2020 (79.53)
3020 (118.90)
3620 (142.52)
5670 (223.23)
6120 (240.94)
Control Cabinet
Door R700
Back Door R494
Unit: mm (in)
10
Debug Verification
Requirement Analysis
Maintenance Training
Project Delivery
Project Design
Scraper Style Chip Conveyor System
The scraper style chip conveyor collects and filters out the collection of cutting chips from the machining fluid.
Scraper Type
Chip Conveyor
Filtering Tank
Chip Collector
Features
Improves maintenance by moving the the chips into disposal container.
Cutting fluid service life is extended by using a multistage filtration unit.
Equipped with a cleaning mechanism and drop recovery mechanism which is self cleaning resulting cutting fluid recovery.
The oil mist collector reduces the rise of
internal temperature caused by the oil
mist accumulation. It eliminates the diffu-
sion of oil mist, reduces the internal elec-
trical fault of the machine tool, improves
the stability of equipment operation,
reduces air pollution, and protects the
workshop environment.
Oil Mist Collector
GL370 Oil Mist Collector
Specification
Item Spec
Voltage (V) AC380±10%
Power (W) 370
Current (A) 0.95
Frequency (Hz) 50±2%
Ambient Temperature (℃ / ℉ ) 5~40/41~104
Environmental Pressure Atmos
Weight (kg/lb) 80/176.4
Max. Air Volume (m3
/in3
) 450/2.7×107
Filtration Efficiency > 99%
11
Material Chip Form Chip Size Applicability
Steel
Long
Short
Powder
Cast Iron
Short
Powder
Aluminum/
Non-ferrous
Metal
Long
Cumulus
Short
:Ideal :Suitable :Not Suitable
Appropriate Chip Types
Chip Conveyor Principle
SpecificationDimension
85 (3.3)135 (5.3)
270(10.6)
Minimal Quantity Lubrication (MQL)
MQL cooling is used in precision grinding and micro milling. Equipped with MQL, the temperature fluctuation in the machine
can be controlled within 0.5 °C (32.9 °F).
Minimal Quantity Lubrication (MQL)
MQL cooling technology is used in precision grinding and micro milling. Equipped with MQL,
the temperature fluctuation in the machine can be controlled within 0.5 °C (32.9 °F).
Item Spec
Pressure (MPa) 0.5~0.8
Working Pressure (MPa) 0.55
Air Volume (L/min) 0~220
Air Consumption per Nozzle (L/min) 100
Oil Consumption per Nozzlem (ml/h) 0~30
Nozzle Quantity 2
Weight (kg/lb) 1.5/3.3
Mounting Pitch (mm/in) 70/2.8
Type Name
Size mm (in.)
A B C L Thread
BT30
BT30-ER11-85S 7.5 (0.30) 19 (0.75) 35 (1.38) 82 (3.23) M14×0.75
BT30-ER16-60S 10.5 (0.41) 30 (1.18) 50 (1.97) 67 (2.64) M22×1.5
BT30-ER16-100S 10.5 (0.41) 30 (1.18) 50 (1.97) 107 (4.21) M22×1.5
HSK-A
HSK-A40-ER16-060HS 10.5 (0.41) 30 (1.18) 28.5 (1.12) 65 (2.56) M22×1.5
HSK-A50-ER11-080S 7 (0.28) 19 (0.75) 30 (1.18) 80 (3.15) M14×0.75
HSK-A50-ER16-070S 10.5 (0.41) 30 (1.18) 40 (1.57) 71 (2.95) M22×1.5
HSK-A50-ER16-110S 10.5 (0.41) 30 (1.18) 40 (1.57) 111 (4.37) M22×1.5
HSK-E HSK-E32-ER16-060HS 10.5 (0.41) 30 (1.18) 27.5 (1.08) 65 (2.56) M22×1.5
Tool Holders
Tool holders require good clamping performance such as high clamping
accuracy, low vibration and the ability minimize oil mist during high-speed
machining.
JINGDIAO tool holders have anticorrosive properties, minimize air resistance,
and are designed good dynamic balance. Our tool holders are available in
various styled including BT30, HSK.
Technical ParameterDimension Comparison Chart
12
Unit: mm (in)
A
A
B
B
C
C
L
L
Real Time Display of CNC System
Distinctive Technologies
On-Machine Measurement and
Intelligent Modification Technology
JINGDIAO's innovative on-machine measurement and intelligent modification technology (omim) is a ideal solution that integrates
CAM programming technology, numerical control processing and precision inspection technology. Its intelligent application can effec-
tively shorten the production cycle of the workpiece, streamline the processing flow, and improve quality and efficiency for production
and machining.
13
With this feature, the remaining stock at each machining step can be measured in real time, and the inspection results will be dis-
played on the machine's control. The operator can analyze the results in order to ensure that an even amount of material is removed
at every machining step. This results in reduced tool wear, constant chip load, improved machining accuracy and improved surface
finishes.
Machining Step Remaining Stock Inspection
Inspect the Remaining Stock on the Machine Achieve Stable Precision Machining
The Function of JINGDIAO OMIM is Mainly Reflected in Three Aspects
This feature automatically corrects the workpiece deviation through inspecting the offset of workpiece on machine
and adjusting the program in control system. This reduces workpiece setup time, improves machining quality and
increases production.
Intelligent Workpiece Alignment
Before Modification: 7 μm
ID-6 ID-7
Remain Remain0.10883 0.10347
ID-5 ID-8
Remain Remain0.10985 0.10245
ID-4 ID-9
Remain Remain0.10868 0.10325
ID-2 ID-11
Remain Remain0.10860 0.10302
ID-3 ID-10
Remain Remain0.10828 0.10229
ID-1
Remain 0.10789
After Modification: 4 μm
ID-7
Remain 0.10219
ID-8
Remain 0.10136
ID-9
Remain 0.10187
ID-11
Remain 0.10174
ID-10
Remain 0.10101
ID-6
Remain 0.10234
ID-5
Remain 0.10287
ID-4
Remain 0.10169
ID-2
Remain 0.10161
ID-3
Remain 0.10130
ID-1
Remain 0.10289
03-Workpiece Position Compensation
Workpiece Clamping Error
Ideal Clamping Actual Clamping
Plane Line Point
One Plane and Two Circle
Body of Revolution
Three Plane
Plane and Slot
Self Define
01-Support Multiple Workpiece Position
Compensation Methods
02-Obtain Actual Position on the Machine
Unilateral allowance is 15μm
Precision Fitting
04-Verification of Position Compensation Accuracy
Theoretical Path
Adjusted Path
Machining and inspection are achieved on one machine, forming a new model of "integration of machining and inspection".
The digitalization of CNC machining experience enables a entry-level operator to complete precision machining.
The actual processing time proportion of CNC machines has increased from 25% -45% to 45% -70%.
A New Model of Numerical Control Processing
The CAM function embedded in the CNC system
can compensate the inaccurate machining path,
which caused by workpiece deformation, clamp-
ing deformation and clamping deviation, achieve
five-axis adaptive machining.
5-Axis Path On-Machine Compensation
Surface Date
Measurement
Adjust Processing
Path
Egg Processing Egg Demonstration
Tool Type*
Ball-End Tool Nose Tool Taper Ball-End Tool
Tool Inspection System
During the 5-axis machining process, JINGDIAO tool inspection system can
inspect the errors of different positions of the tool contour of the bull nose
tool, ball-end tool and other tools for precision machining and compensate
intelligently. This can effectively reduce the unqualified workpiece accuracy
caused by the tool inaccuracy.
14
Before Using Integration of Machining and Inspection After Using Integration of Machining and Inspection
Realization
3D Tool Contour Compensation Function
05
25
45
60
90
*Measure per 5°
Inspect Tool Contour on the Machine Compensate Tool Contour Deviation
G41 P2 D3 X-73.5376
Z-1.8930 NX6711.5031
NY-1.5915NZ7413.2128
JIGNDIAO CAM Software Standard Laser Tool Set JIGNDIAO CNC System
Workpiece
Five-axis milling is a complex machining process. During the machining there is the risk of collisions between tools, tool holders and
the workpiece. JINGDIAO uses its SurfMill software to establish the connection between production materials, CAM programming and
actual processing in a virtual environment. The user can build the same digital scene in the software, simulate the machining process,
analyze and adjust the process, and eliminate the machining risk in the software programming stage.
Ensuring the Safety of 5-Axis Machining
With JINGDIAO's software, the actual production materials and process parameters are digitized to ensure the correct information is
selected by the process personnel, material preparation personnel and the operator. This creates a seamless integration process de-
velopment, material preparation and machine operation, and improves the accuracy and fluency of the machining Process.
15
JINGDIAO Virtual Manufacturing Technology
Machine Bank
Tool Bank
Tool Holder Bank
Fixture Bank
Tool Holder
Tool
Machine
Fixture
Application Scenarios of JINGDIAO Virtual Manufacturing Technology
Technical Points
Mirror the Actual Machining
Environment to Ensure the Accuracy
of Interference Risk Inspection
Informatization of Production
Materials to Avoid Risks Caused by
Wrong Selection of Materials
The Macro Program Fool-Proof to
Avoid Risk Caused by
Mis-Operation by Personnel
Risk Type
Cause Of Risk
Solutions
Z-Axis and Workpiece Tool Holder and Workpiece
Ignore Z-Axis
Complete Machine Model
Spindle and Workpiece
Informatization of Production Materials
Tool Holder Selection
No Informatization of Production Material
Calculation Path
Collision
Tool Holder Selection
Wrong Selection
Map Tool Holder Magazine
No Collision Path Calculation
Tool Clamping Length Error
Tool Setup Foolproof
Logically Judge Whether the Tool Clamping Length is
Within the Safe Value Range
Execution Condition
Implementation Results
Within Safe Range Exceed Safety Value
With this software, the program processing, measurement, preparation and logical judgment are combined into one program. The op-
erator only needs to press the start button to begin the processing of the part which reduces machine setup time.
Easy Start
Processing Easy Start
Processing Program Measurement Program Preparation Program
Warm up Machine
Tool Inspection
Warm up Machine
Path Travel Fool-Proof
...
...
M98 P5001(Warm up Machine)
M98 P5002(Tool Inspection)
M98 P5003(Calibration)
M98 P5004(Path Travel Fool-Proof)
M98 P5005(Processing Program)
...
Logical Judgment
If[[#1 Eq 0] || [#2 Eq 0]…[#18
Eq 0]]Goto 1
(Cycle Condition: Unqualified
Remaining Stock at Any Point)
Goto999
N1 (Execute the Pop-up Program)
G65 P495 A18 (Real-Time
Actual Remaining Stock Displayed
on the Pop-up)
N999
M99
16
1
2
3
Dimension
Layout
Front View Left View
3080 (121.3.0) 2530 (99.6)
2840(111.8)
3150 (124.0)
R468 (R18.4)
R567 (R22.3)
R570 (R22.4)
R345(R13.6)
2540(100.0)
R417 (R16.4)
17
Technical Specification
Unit: mm (in)
Unit: mm (in)
Stroke Diagram
Items Standard Value
Position Accuracy (X/Y/Z) mm/ (in) 0.002/0.002/0.002 (0.00008/0.00008/0.00008)
Position Accuracy (A/C) sec 8/8
Repeatability (X/Y/Z) mm/ (in) 0.0018/ 0.0018/ 0.0018 (0.00007/0.00007/0.00007)
Repeatability (A/C) sec 5/5
Travel (X/Y/Z) (mm/in) 450/680/400 (21.7/26.8/15.7)
A/C Rotation Angle deg -120~90/360
Table Diameter (mm/in) φ400/φ15.7
Max. Load (kg/lb) 150/330.8
Max. Spindle Speed (rpm)
32,000 (HSK-E32)
24,000 (BT30)
20,000 (HSK-A50)
Tool Magazine/Capacity 63 (Chain-Type Tool Magazine)
Rapid Speed (X/Y/Z) m/min (in/min) 15 (590.6)
Rapid Rotation Speed (A/C) rpm 60/100
Max. Cutting Feed Speed (X/Y/Z)
m/min (in/min)
10 (393.7)
Max. Cutting Feed Speed (A/C) rpm 60/100
Drive System AC Servo
Voltage 3-Phase, 480V/60Hz
Air Pressure (MPa) ≥0.52
Machine Weight (kg/lb) 10700/23593.5
Standard Features and Options
Items Configuration
Control System
JD50 CNC System
CAM Software
JDSoft SurfMill 8.0
Spindle
JD130EF-32-HE32
JD130S-24-BT30 (BT30)
JD130SC-24-HA40 (HSK-A40, Coolant through)
JD130SCG-24-HA40 (HSK-A40, Coolant through, Grinding)
JD150S-20-HA50/A (HSK-A50)
JD150SC-20-HA50 (HSK-A50, Coolant through)
JD150SCG-20-HA50 (HSK-A50, Coolant Through, Grinding)
Items Configuration
Tool Magazine
Chain Type Tool Magazine with Manipulator (63 Tools) (HSK-A50)
Chain Type Tool Magazine with Manipulator (53 Tools) (HSK-A50)
Chain Type Tool Magazine with Manipulator (36 Tools)
Cooling System
Coolant Device (Half Ring Nozzle, 5 Nozzles)
Coolant Device (Ring Nozzle, 6 Nozzles)
Coolant Tank
Cutting Air Cooling System
Spindle Cooling
Rotary Table Cooling
Screw Cooling
Control Cabinet Cooling
Oil-Water Separating System
Oil-Mist Separation System
Micro Mist Lubrication
Chip Conveyor
Scraper Type Chip Conveyor
Internal Spiral Chip Conveyor
Chip Conveyor Interface
Chip Collection
Measurement System
Contact-Type Tool Set
Laser Tool Set
JINGDIAO On-Machine Measurement System
Standard Calibrating Ball
Others
MPG (Manual Pulse Generator)
Bag Type Filtration System
Hollow Filtration System
Front Door Safety Lock
Low Oil Pressure Inspection Device
Low Air Pressure Inspection Device
Ground Protector of Power Leakage
Machine Foot
Alarm
Lubricating Oil Inspection
Auto Power off Function
Internal Lighting Switch
Dynamic Balance Holder
: Standard : Optional
18
φ400 (φ15.7)
250 (9.8)
60 (2.4)
355 (14.0) 355 (14.0)
Y-Axis Stroke 680 (26.8)Y-Axis Stroke 680 (26.8)X-Axis Stroke
450 (17.7)
Z-Axis Stroke
400 (15.7)
Max. Feeding Height
560 (22.0) A=-120°
A=90°
Unit: mm (in)
The pictures of the equipment are for your reference only. The con-
figurations and parameters are subject to change without notice.
The final interpretation of this brochure is owned by Beijing JING-
DIAO Group Co., Ltd.
Print Date:2020.06
You can find more information at
US.JINGDIAO.COM
Add:1400 E. Business Center Drive, Ste. 103, Mount Prospect, IL 60056
Phone: (847) 906-8888
Fax: (847) 906-8800
Email: usa@JINGDIAO.com
Website: us.JINGDIAO.com

More Related Content

What's hot

Strength Of Materials Lab Equipments
Strength Of Materials Lab EquipmentsStrength Of Materials Lab Equipments
Strength Of Materials Lab Equipmentslabtekindia
 
HARTFORD - Super Tornado Series
HARTFORD - Super Tornado SeriesHARTFORD - Super Tornado Series
HARTFORD - Super Tornado Seriesnu6ie
 
Precitech Levicron spindle brochure
Precitech Levicron spindle brochurePrecitech Levicron spindle brochure
Precitech Levicron spindle brochureEdina Farkas
 
Chijie mold company profile 2016
Chijie mold company profile 2016Chijie mold company profile 2016
Chijie mold company profile 2016Libby Lou
 
Board handling system
Board handling system Board handling system
Board handling system Guo Angela
 
Clirik clum mill-calcium carbonate powder making machine
Clirik clum mill-calcium carbonate powder making machine Clirik clum mill-calcium carbonate powder making machine
Clirik clum mill-calcium carbonate powder making machine Ammy Cheng
 
Lintech 300series 400series_catalog
Lintech 300series 400series_catalogLintech 300series 400series_catalog
Lintech 300series 400series_catalogElectromate
 
Cutting machine
Cutting machineCutting machine
Cutting machineAmu Lkh
 
Iai ct4 cj0194 2-a-ust-1-1213
Iai ct4 cj0194 2-a-ust-1-1213Iai ct4 cj0194 2-a-ust-1-1213
Iai ct4 cj0194 2-a-ust-1-1213Electromate
 
Lintech 300series 400series_specsheet
Lintech 300series 400series_specsheetLintech 300series 400series_specsheet
Lintech 300series 400series_specsheetElectromate
 
Southern machinery catalog
Southern machinery catalogSouthern machinery catalog
Southern machinery catalogQuella Fan
 
Edge banding-machines-edgeteq-s-380-s-500-2019-englisch
Edge banding-machines-edgeteq-s-380-s-500-2019-englischEdge banding-machines-edgeteq-s-380-s-500-2019-englisch
Edge banding-machines-edgeteq-s-380-s-500-2019-englischAmirStern2
 
Lintech positioning systems_catalog
Lintech positioning systems_catalogLintech positioning systems_catalog
Lintech positioning systems_catalogElectromate
 
Brochure mini fragment
Brochure mini fragmentBrochure mini fragment
Brochure mini fragmentyounes Elhajla
 

What's hot (20)

Strength Of Materials Lab Equipments
Strength Of Materials Lab EquipmentsStrength Of Materials Lab Equipments
Strength Of Materials Lab Equipments
 
HARTFORD - Super Tornado Series
HARTFORD - Super Tornado SeriesHARTFORD - Super Tornado Series
HARTFORD - Super Tornado Series
 
Precitech Levicron spindle brochure
Precitech Levicron spindle brochurePrecitech Levicron spindle brochure
Precitech Levicron spindle brochure
 
Chijie mold company profile 2016
Chijie mold company profile 2016Chijie mold company profile 2016
Chijie mold company profile 2016
 
Board handling system
Board handling system Board handling system
Board handling system
 
Board handling system
Board handling system Board handling system
Board handling system
 
Clirik clum mill-calcium carbonate powder making machine
Clirik clum mill-calcium carbonate powder making machine Clirik clum mill-calcium carbonate powder making machine
Clirik clum mill-calcium carbonate powder making machine
 
Lintech 300series 400series_catalog
Lintech 300series 400series_catalogLintech 300series 400series_catalog
Lintech 300series 400series_catalog
 
Testing instruments
Testing instrumentsTesting instruments
Testing instruments
 
Southern machinery board handling system catalog
Southern machinery board handling system catalogSouthern machinery board handling system catalog
Southern machinery board handling system catalog
 
DURMA General catalog.
DURMA General catalog.DURMA General catalog.
DURMA General catalog.
 
DCT 3D welding table catalog 2019
DCT 3D welding table catalog 2019DCT 3D welding table catalog 2019
DCT 3D welding table catalog 2019
 
Cutting machine
Cutting machineCutting machine
Cutting machine
 
Iai ct4 cj0194 2-a-ust-1-1213
Iai ct4 cj0194 2-a-ust-1-1213Iai ct4 cj0194 2-a-ust-1-1213
Iai ct4 cj0194 2-a-ust-1-1213
 
Ged 2410
Ged 2410Ged 2410
Ged 2410
 
Lintech 300series 400series_specsheet
Lintech 300series 400series_specsheetLintech 300series 400series_specsheet
Lintech 300series 400series_specsheet
 
Southern machinery catalog
Southern machinery catalogSouthern machinery catalog
Southern machinery catalog
 
Edge banding-machines-edgeteq-s-380-s-500-2019-englisch
Edge banding-machines-edgeteq-s-380-s-500-2019-englischEdge banding-machines-edgeteq-s-380-s-500-2019-englisch
Edge banding-machines-edgeteq-s-380-s-500-2019-englisch
 
Lintech positioning systems_catalog
Lintech positioning systems_catalogLintech positioning systems_catalog
Lintech positioning systems_catalog
 
Brochure mini fragment
Brochure mini fragmentBrochure mini fragment
Brochure mini fragment
 

Similar to 5-Axis high-speed machining center for precision dies & molds

GRA200 Jingdiao High Speed Machining Center
GRA200 Jingdiao High Speed Machining CenterGRA200 Jingdiao High Speed Machining Center
GRA200 Jingdiao High Speed Machining CenterJingdiao North America
 
Jingdiao GRA100 - 5 axis High Speed Mill
Jingdiao GRA100 - 5 axis High Speed MillJingdiao GRA100 - 5 axis High Speed Mill
Jingdiao GRA100 - 5 axis High Speed MillJingdiao North America
 
vmcustom_files_57_0.pdf
vmcustom_files_57_0.pdfvmcustom_files_57_0.pdf
vmcustom_files_57_0.pdfWantoMWardana1
 
Benefits of Using Angle Heads for VMC|Kuvam Technologies
  Benefits of Using Angle Heads for VMC|Kuvam Technologies  Benefits of Using Angle Heads for VMC|Kuvam Technologies
Benefits of Using Angle Heads for VMC|Kuvam TechnologiesKuvam Technologies Pvt. Ltd.
 
2015 SMEC Machinery Products Catalogues
2015 SMEC Machinery Products Catalogues2015 SMEC Machinery Products Catalogues
2015 SMEC Machinery Products CataloguesHarry Sohn
 
Vertical- Machining - Center - VMC -LMW-Machine-Tool-Division.pptx
Vertical- Machining - Center - VMC -LMW-Machine-Tool-Division.pptxVertical- Machining - Center - VMC -LMW-Machine-Tool-Division.pptx
Vertical- Machining - Center - VMC -LMW-Machine-Tool-Division.pptxLMW Machine Tool Division
 
Планетарные редукторы серий PS/PL Framo Morat
Планетарные редукторы серий PS/PL Framo MoratПланетарные редукторы серий PS/PL Framo Morat
Планетарные редукторы серий PS/PL Framo MoratArve
 
Histological equipment
Histological equipmentHistological equipment
Histological equipmentNagendrasahu6
 
Iai rcp2 grhm_grhb_specsheet
Iai rcp2 grhm_grhb_specsheetIai rcp2 grhm_grhb_specsheet
Iai rcp2 grhm_grhb_specsheetElectromate
 
Takam Full Cat
Takam Full CatTakam Full Cat
Takam Full CatMaggie Lin
 

Similar to 5-Axis high-speed machining center for precision dies & molds (20)

GRA200 Jingdiao High Speed Machining Center
GRA200 Jingdiao High Speed Machining CenterGRA200 Jingdiao High Speed Machining Center
GRA200 Jingdiao High Speed Machining Center
 
Jingdiao GRA100 - 5 axis High Speed Mill
Jingdiao GRA100 - 5 axis High Speed MillJingdiao GRA100 - 5 axis High Speed Mill
Jingdiao GRA100 - 5 axis High Speed Mill
 
PGA600 - 3 axis Graphite Mill
PGA600 - 3 axis Graphite MillPGA600 - 3 axis Graphite Mill
PGA600 - 3 axis Graphite Mill
 
vmcustom_files_57_0.pdf
vmcustom_files_57_0.pdfvmcustom_files_57_0.pdf
vmcustom_files_57_0.pdf
 
Benefits of Using Angle Heads for VMC|Kuvam Technologies
  Benefits of Using Angle Heads for VMC|Kuvam Technologies  Benefits of Using Angle Heads for VMC|Kuvam Technologies
Benefits of Using Angle Heads for VMC|Kuvam Technologies
 
2015 SMEC Machinery Products Catalogues
2015 SMEC Machinery Products Catalogues2015 SMEC Machinery Products Catalogues
2015 SMEC Machinery Products Catalogues
 
Pull-Through Wire Straightener
Pull-Through Wire StraightenerPull-Through Wire Straightener
Pull-Through Wire Straightener
 
Pneumatic Feeder Air Feeder
Pneumatic Feeder Air FeederPneumatic Feeder Air Feeder
Pneumatic Feeder Air Feeder
 
Pneumatic Feeder Air Feeder
Pneumatic Feeder Air FeederPneumatic Feeder Air Feeder
Pneumatic Feeder Air Feeder
 
Pneumatic Feeder Air Feeder
Pneumatic Feeder Air FeederPneumatic Feeder Air Feeder
Pneumatic Feeder Air Feeder
 
ZIPPGEAR Gearing solution catalog - 2020 Update
ZIPPGEAR Gearing solution catalog - 2020 UpdateZIPPGEAR Gearing solution catalog - 2020 Update
ZIPPGEAR Gearing solution catalog - 2020 Update
 
Vertical- Machining - Center - VMC -LMW-Machine-Tool-Division.pptx
Vertical- Machining - Center - VMC -LMW-Machine-Tool-Division.pptxVertical- Machining - Center - VMC -LMW-Machine-Tool-Division.pptx
Vertical- Machining - Center - VMC -LMW-Machine-Tool-Division.pptx
 
Internal bore grinding machine
Internal bore grinding machineInternal bore grinding machine
Internal bore grinding machine
 
ZIPP Gear Reducer General Catalog
ZIPP Gear Reducer General CatalogZIPP Gear Reducer General Catalog
ZIPP Gear Reducer General Catalog
 
Планетарные редукторы серий PS/PL Framo Morat
Планетарные редукторы серий PS/PL Framo MoratПланетарные редукторы серий PS/PL Framo Morat
Планетарные редукторы серий PS/PL Framo Morat
 
Histological equipment
Histological equipmentHistological equipment
Histological equipment
 
Iai rcp2 grhm_grhb_specsheet
Iai rcp2 grhm_grhb_specsheetIai rcp2 grhm_grhb_specsheet
Iai rcp2 grhm_grhb_specsheet
 
2015 porfolio
2015 porfolio2015 porfolio
2015 porfolio
 
Takam Full Cat
Takam Full CatTakam Full Cat
Takam Full Cat
 
ZIPP Gear Reducer Catalog
ZIPP Gear Reducer CatalogZIPP Gear Reducer Catalog
ZIPP Gear Reducer Catalog
 

Recently uploaded

VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130
VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130
VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130Suhani Kapoor
 
Top Rated Pune Call Girls Budhwar Peth ⟟ 6297143586 ⟟ Call Me For Genuine Se...
Top Rated  Pune Call Girls Budhwar Peth ⟟ 6297143586 ⟟ Call Me For Genuine Se...Top Rated  Pune Call Girls Budhwar Peth ⟟ 6297143586 ⟟ Call Me For Genuine Se...
Top Rated Pune Call Girls Budhwar Peth ⟟ 6297143586 ⟟ Call Me For Genuine Se...Call Girls in Nagpur High Profile
 
(ANJALI) Dange Chowk Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(ANJALI) Dange Chowk Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...(ANJALI) Dange Chowk Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(ANJALI) Dange Chowk Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...ranjana rawat
 
(RIA) Call Girls Bhosari ( 7001035870 ) HI-Fi Pune Escorts Service
(RIA) Call Girls Bhosari ( 7001035870 ) HI-Fi Pune Escorts Service(RIA) Call Girls Bhosari ( 7001035870 ) HI-Fi Pune Escorts Service
(RIA) Call Girls Bhosari ( 7001035870 ) HI-Fi Pune Escorts Serviceranjana rawat
 
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICS
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICSAPPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICS
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICSKurinjimalarL3
 
Call Girls Service Nashik Vaishnavi 7001305949 Independent Escort Service Nashik
Call Girls Service Nashik Vaishnavi 7001305949 Independent Escort Service NashikCall Girls Service Nashik Vaishnavi 7001305949 Independent Escort Service Nashik
Call Girls Service Nashik Vaishnavi 7001305949 Independent Escort Service NashikCall Girls in Nagpur High Profile
 
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...ranjana rawat
 
SPICE PARK APR2024 ( 6,793 SPICE Models )
SPICE PARK APR2024 ( 6,793 SPICE Models )SPICE PARK APR2024 ( 6,793 SPICE Models )
SPICE PARK APR2024 ( 6,793 SPICE Models )Tsuyoshi Horigome
 
Model Call Girl in Narela Delhi reach out to us at 🔝8264348440🔝
Model Call Girl in Narela Delhi reach out to us at 🔝8264348440🔝Model Call Girl in Narela Delhi reach out to us at 🔝8264348440🔝
Model Call Girl in Narela Delhi reach out to us at 🔝8264348440🔝soniya singh
 
MANUFACTURING PROCESS-II UNIT-2 LATHE MACHINE
MANUFACTURING PROCESS-II UNIT-2 LATHE MACHINEMANUFACTURING PROCESS-II UNIT-2 LATHE MACHINE
MANUFACTURING PROCESS-II UNIT-2 LATHE MACHINESIVASHANKAR N
 
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur EscortsHigh Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escortsranjana rawat
 
Coefficient of Thermal Expansion and their Importance.pptx
Coefficient of Thermal Expansion and their Importance.pptxCoefficient of Thermal Expansion and their Importance.pptx
Coefficient of Thermal Expansion and their Importance.pptxAsutosh Ranjan
 
Booking open Available Pune Call Girls Koregaon Park 6297143586 Call Hot Ind...
Booking open Available Pune Call Girls Koregaon Park  6297143586 Call Hot Ind...Booking open Available Pune Call Girls Koregaon Park  6297143586 Call Hot Ind...
Booking open Available Pune Call Girls Koregaon Park 6297143586 Call Hot Ind...Call Girls in Nagpur High Profile
 
Introduction to Multiple Access Protocol.pptx
Introduction to Multiple Access Protocol.pptxIntroduction to Multiple Access Protocol.pptx
Introduction to Multiple Access Protocol.pptxupamatechverse
 
College Call Girls Nashik Nehal 7001305949 Independent Escort Service Nashik
College Call Girls Nashik Nehal 7001305949 Independent Escort Service NashikCollege Call Girls Nashik Nehal 7001305949 Independent Escort Service Nashik
College Call Girls Nashik Nehal 7001305949 Independent Escort Service NashikCall Girls in Nagpur High Profile
 
Extrusion Processes and Their Limitations
Extrusion Processes and Their LimitationsExtrusion Processes and Their Limitations
Extrusion Processes and Their Limitations120cr0395
 
High Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur EscortsHigh Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur EscortsCall Girls in Nagpur High Profile
 
Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...
Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...
Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...Christo Ananth
 
OSVC_Meta-Data based Simulation Automation to overcome Verification Challenge...
OSVC_Meta-Data based Simulation Automation to overcome Verification Challenge...OSVC_Meta-Data based Simulation Automation to overcome Verification Challenge...
OSVC_Meta-Data based Simulation Automation to overcome Verification Challenge...Soham Mondal
 

Recently uploaded (20)

VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130
VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130
VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130
 
Top Rated Pune Call Girls Budhwar Peth ⟟ 6297143586 ⟟ Call Me For Genuine Se...
Top Rated  Pune Call Girls Budhwar Peth ⟟ 6297143586 ⟟ Call Me For Genuine Se...Top Rated  Pune Call Girls Budhwar Peth ⟟ 6297143586 ⟟ Call Me For Genuine Se...
Top Rated Pune Call Girls Budhwar Peth ⟟ 6297143586 ⟟ Call Me For Genuine Se...
 
(ANJALI) Dange Chowk Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(ANJALI) Dange Chowk Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...(ANJALI) Dange Chowk Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(ANJALI) Dange Chowk Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
 
(RIA) Call Girls Bhosari ( 7001035870 ) HI-Fi Pune Escorts Service
(RIA) Call Girls Bhosari ( 7001035870 ) HI-Fi Pune Escorts Service(RIA) Call Girls Bhosari ( 7001035870 ) HI-Fi Pune Escorts Service
(RIA) Call Girls Bhosari ( 7001035870 ) HI-Fi Pune Escorts Service
 
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICS
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICSAPPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICS
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICS
 
Call Girls Service Nashik Vaishnavi 7001305949 Independent Escort Service Nashik
Call Girls Service Nashik Vaishnavi 7001305949 Independent Escort Service NashikCall Girls Service Nashik Vaishnavi 7001305949 Independent Escort Service Nashik
Call Girls Service Nashik Vaishnavi 7001305949 Independent Escort Service Nashik
 
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
 
SPICE PARK APR2024 ( 6,793 SPICE Models )
SPICE PARK APR2024 ( 6,793 SPICE Models )SPICE PARK APR2024 ( 6,793 SPICE Models )
SPICE PARK APR2024 ( 6,793 SPICE Models )
 
Model Call Girl in Narela Delhi reach out to us at 🔝8264348440🔝
Model Call Girl in Narela Delhi reach out to us at 🔝8264348440🔝Model Call Girl in Narela Delhi reach out to us at 🔝8264348440🔝
Model Call Girl in Narela Delhi reach out to us at 🔝8264348440🔝
 
MANUFACTURING PROCESS-II UNIT-2 LATHE MACHINE
MANUFACTURING PROCESS-II UNIT-2 LATHE MACHINEMANUFACTURING PROCESS-II UNIT-2 LATHE MACHINE
MANUFACTURING PROCESS-II UNIT-2 LATHE MACHINE
 
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur EscortsHigh Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escorts
 
Coefficient of Thermal Expansion and their Importance.pptx
Coefficient of Thermal Expansion and their Importance.pptxCoefficient of Thermal Expansion and their Importance.pptx
Coefficient of Thermal Expansion and their Importance.pptx
 
Booking open Available Pune Call Girls Koregaon Park 6297143586 Call Hot Ind...
Booking open Available Pune Call Girls Koregaon Park  6297143586 Call Hot Ind...Booking open Available Pune Call Girls Koregaon Park  6297143586 Call Hot Ind...
Booking open Available Pune Call Girls Koregaon Park 6297143586 Call Hot Ind...
 
★ CALL US 9953330565 ( HOT Young Call Girls In Badarpur delhi NCR
★ CALL US 9953330565 ( HOT Young Call Girls In Badarpur delhi NCR★ CALL US 9953330565 ( HOT Young Call Girls In Badarpur delhi NCR
★ CALL US 9953330565 ( HOT Young Call Girls In Badarpur delhi NCR
 
Introduction to Multiple Access Protocol.pptx
Introduction to Multiple Access Protocol.pptxIntroduction to Multiple Access Protocol.pptx
Introduction to Multiple Access Protocol.pptx
 
College Call Girls Nashik Nehal 7001305949 Independent Escort Service Nashik
College Call Girls Nashik Nehal 7001305949 Independent Escort Service NashikCollege Call Girls Nashik Nehal 7001305949 Independent Escort Service Nashik
College Call Girls Nashik Nehal 7001305949 Independent Escort Service Nashik
 
Extrusion Processes and Their Limitations
Extrusion Processes and Their LimitationsExtrusion Processes and Their Limitations
Extrusion Processes and Their Limitations
 
High Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur EscortsHigh Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur Escorts
 
Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...
Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...
Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...
 
OSVC_Meta-Data based Simulation Automation to overcome Verification Challenge...
OSVC_Meta-Data based Simulation Automation to overcome Verification Challenge...OSVC_Meta-Data based Simulation Automation to overcome Verification Challenge...
OSVC_Meta-Data based Simulation Automation to overcome Verification Challenge...
 

5-Axis high-speed machining center for precision dies & molds

  • 1. GRA400 5-Axis high-speed machining center designed for the precision machin- ing of dies, molds and complex hard- ware parts. JINGDIAO 5-AXIS HIGH-SPEED MACHINING CENTER
  • 2. With fully closed-loop control technology, the GRA400 is suitable for 5-axis machining of precision mold, precision parts and complex hardware parts. GRA400 Highlights The machining effect of "0.1 μm feed, 1 μm cutting, nanoscale roughness" can be achieved stably. 01 The machines are capable of milling, grinding, drill- ing, boring, tap-ping, and other composite process- ing, and side milling . 02 The direct drive double axis rotary table has a strong load capacity with high machining accuracy. 03 Using the cooling technology of rotary table, bearing and screw nut and the fully enclosed shield improve the thermal stability of machine tool effectively. 04 01 02 03 04 Learn More About GRA400 01
  • 3. Machine Structure Higher Motion Accuracy Full closed loop control, motion axes equipped with linear glass scales. Good Thermal Stability All round cooling design, using rotary table cooling, bearing cooling, screw cooling technology, and equipped with fully enclosed machine covers. Better Machine Rigidity Inverted “L” structure. More Stable Geometric Accuracy Classical fixed beam gantry structure. Max. load (kg/lb): 150/330.7 Max. Workpiece Dimension Z-axisZ-axis X-axisX-axis C-axisC-axis A-axisA-axis Y-axis Y-axis Travel (X/Y/Z) mm/ (in) 450/680/400 (17.7/26.8/15.7) A/C Rotation Angle (deg) -120~90/360 φ500 (φ19.7) 410(16.1) 319(12.6) Ergonomics The Operator Loads the Workpiece Through the Front Door of the Machine, and the Chip Conveyor is Completed by the In-Machine Spiral Chip Conveyor Rod. In order to facilitate the operation of the machine, the structural de- sign of each operation part conforms to the ergonomics. The worktable is close to the operator, which makes it easy to load and unload the workpiece. Pneumatic components and lubricating components are all in- stalled on the right side of the machine, which is convenient for inspection and maintenance. The tool magazine door has a large opening degree, which is convenient for the loading and unloading of tools. Unit:mm (in) 1750(68.9) 1080 (42.5) 550 (21.7) 02 Unit: mm (in)
  • 4. JD150S-20-HA50/A Performance Taper Bore Radial Runout ≤1.5 μm (5.9×10-5 in) Rotor End Face Axial Runout ≤1 μm (3.9×10-5 in) Vibration at Maximum Speed ≤0.6 mm/s (1.44 ipm) Clamping Diameter (mm/in): Φ150/Φ5.9 (0, -0.009) mm Output Power (S6-60%): 18 KW Output Torque (S6-60%): 21.5 Nm Speed: 20,000 rpm Tool Holder: HSK-A50 Weight (kg/lb): 46.5/102.5 Basic Specification Output Performance Key Components 6-φ9 (φ0.4) Through-Hole Uniform Distribution 6-φ9 (φ0.4) Through-Hole Uniform Distribution φ15 (φ0.6) 12 Uniform Distribution φ15 (φ0.6) 12 Uniform Distribution R86 (3.4) R84 (3.3) 15° 15° PEAK S6.60% S1.100% 0 5 10 15 20 25 30 35 0.5 0.8 1 1.5 TorqueT(N.m) Speed n/×104 (rpm) 2 JINGDIAO High-Speed Precision Spindle JINGDIAO's high speed spindles are the machine's main power source which produce precision machining results. Our in-house built spin- dles have low vibration, and high thermal stability resulting in a small Coefficient of thermal expansion and stable cutting in conditions. Machining Samples Composite Machining Test Piece Realize milling, drilling, tapping, reaming, boring and other composite processing with one clamping. 200×150×150 /7.9×5.9×5.9 Al 6061 Size (mm/in): Material: Highlights: Mold Insert of Auto Engine Cylinder 183×184×191 /7.2×7.2×7.5 Throttle Die Casting Size (mm/in): H13 (HRC52)Material: The virtual processing technology of JINGDIAO CAM software completes the optimization of the tools’ clamping length and machining angle; Cornering of the side wall with R0.75 mm ball end mill. Highlights: The coaxiality of the hole is less than 0.01 mm, and the roughness of the reaming hole is less than 0.2 μm; JINGDIAO on-machine measurement technol- ogy achieves continuous and stable mass pro- duction, and the yield of the part is increased from 70% to 98%. 135×115×75 /5.3×4.5×3.0 ADC12 (HB90) 12% Silicon Size (mm/in): Material: Highlights: 03 JD150S-20-HA50/A Dimension Unit:mm (in) φ192(φ7.6) φ153(φ6.0) φ110(φ4.3) φ150(φ5.9) φ149.9(φ5.9) 45.5 (1.8) 597 (23.5) 142 (5.6)100 (3.9) 4.5 (0.2) 2 (0.1) 22 (0.9) Clamping Position PEAK S6-60% S1-100% 0.5 0 5 10 15 20 25 30 35 0.8 1 1.5 Speed n/×104 (rpm) PowerP(KW) 2
  • 5. JD150SC-20-HA50 (Coolant Through Spindle) Optional Basic Specification Clamping Diameter (mm/in): Φ150/Φ5.9 (0, -0.009) mm Output Power (S6-60%): 18 KW Output Torque (S6-60%): 21.5 Nm Speed: 20,000 rpm Tool Holder: HSK-A50 Weight (kg/lb): 46.5/102.5 Speed: 20,000 rpm Tool Holder: HSK-A50 04 JD130S-24-BT30 Speed: 24,000 rpm Tool Holder: BT30 JD130EF-32-HE32 Speed: 32,000 rpm Tool Holder: HSK-E32 JD130SC-24-HA40 Speed: 24,000 rpm Tool Holder: HSK-A40 JD130SCG-24-HA40 Speed: 24,000 rpm Tool Holder: HSK-A40 JD150SCG-20-HA50 Speed: 20,000 rpm Tool Holder: HSK-A50 When machining with coolant through spin- dle, the cutting fluid or cutting oil is ejected to the tool tip through the hole of the internal cooling tool. This can improve the cooling and lubricating effects on the tool and work- piece. Coolant thrugh the spindle is hepful in deep hole drilling since the chips are quickly discharged through the spiral groove of the drill. This greatly improves the machining effi- ciency and tool durability. Cutting Test Results (Spindle Type JD150S-20-HA50/A 20,000rpm) Item Material Teeth Number Tool Size mm/in Cutting Width (mm/in) Spindle Speed rpm Cutting Feed Rate mm/min (in/min) Cutting Capacity cm³/mmCutting Depth (mm/in) Face Mill Aluminum 7 φ80/φ3.15 70/2.8 6000 3200 (126.0) 448 2/0.08 Steel 4 φ50/φ2.0 45/1.8 1000 1000 (39.3) 36 0.8/0.03 End Mill Aluminum 4 φ16/φ0.6 3.2/0.1 10000 3200 (126.0) 327.68 32/1.3 Steel 4 φ16/φ0.6 1/0.04 3600 2400 (94.5) 76.8 32/1.3 Drill Aluminum 2 φ24/φ0.9 / 1000 200 (7.9) / Steel 2 φ24/φ0.9 / 1000 100 (3.9) / Tap Aluminum 2 M20×1.5 / 700 1050 (41.3) / Steel 2 M14×1.5 / 400 600 (23.6) / D W D W Different machining conditions have different machining data, which is only for reference.
  • 6. The programming resolution and control resolution are 0.1 μm (3.9×10-6 in). Basic Characteristics Supports linear, plane arc, space arc, spiral line, spline and involute interpolation methods. Support pitch compensation and reverse clearance compensation. Support RTCP multi-axis motion control. JD50 CNC System The JD50 CNC system is developed independently by JINGDIAO. The control is highly efficient, reliable and very precise. Additionally, it has rich programming functions, convenient operation, flexible peripheral control, and can meet the processing Re- quirements of high machining accuracy and fine surface finishing. 0.1μm Feed, 1μm Cutting Fixed Point Cutting RTCP Not RTCP Program RTCP Program G91G28Z0 G90 G0X0.7883Y2.4874A-90.C-77.1431 M590 L1 G43H1 Z35.0874 Z30.6074 N102G1Z30.1074F189. G91G28Z0 G90 G68.2X29.3331Y6.6949Z-6.I-77.143J-90.K0. G53.1 G0X0.7883Y-3.5126 M590 L1 G43H1 Z5. Z0.52 N102G1Z0.02F189. IntuitiveNot intuitive Five-Axis Programming Features Tool center point control function. Inclined plane machining function. Cylinder interpolation function. Polar coordinate interpolation function. 05
  • 7. Remote Monitoring of Machines System Advantages Various programming methods and flexible technical process design. Abundant types of interfaces and buses, with strong peripheral expansion capabilities. Unique external extended function instructions (G100), which can realize instruction-level peripheral control, human-computer interaction, and complex data operations. Logo Inspection G100 Instruction Data Management Advanced Features Includes on-machine contact and non-contact measurement functions, which results in high-precision 2D and 3D measurements. Built-In CAM technology and intelligent modification technology supports the on-machine tool-path deformation compensation machining. Incorporates multiple communication protocols and remote monitoring. Non-Contact Measurement Contact Measurement 06 Surface Deformation Compensation Inspection Position 1 Inspection Position 2
  • 8. Tool Magazine To meet your production needs, we have a vari- ety of tool magazines to choose from. Type Chain Type Tool Magazine with Manipulator Capacity 53 Tool Holder HSK-A50 Allowable Maximum Tool Length (mm/in) (From End of Spindle) 260/10.2 Maximum Diameter of Contiguous Tools (Full) (mm/in) 50/2.0 Maximum Diameter of Contiguous Tools (Vacant) (mm/in) 90/4.7 Max. Load of Each Position (kg/lb) 3.5/7.7 Max. Load of Tool Magazine (kg/lb) 120/264.6 Type Chain Type Tool Magazine with Manipulator Capacity 63 Tool Holder HSK-A50 Allowable Maximum Tool Length (mm/in) (From End of Spindle) 260/10.2 Maximum Diameter of Contiguous Tools (Full) (mm/in) 50/2.0 Maximum Diameter of Contiguous Tools (Vacant) (mm/in) 105/4.1 Max. Load of Each Position (kg/lb) 3.5/7.7 Max. Load of Tool Magazine (kg/lb) 130/286.6 Type Chain Type Tool Magazine with Manipulator Capacity 36 Tool Holder HSK-A50 BT30 Allowable Maximum Tool Length (mm/in) (From End of Spindle) 260/10.2 200/7.9 Maximum Diameter of Contiguous Tools (Full) (mm/in) 50/2.0 50/2.0 Maximum Diameter of Contiguous Tools (Vacant) (mm/in) 90/3.5 90/3.5 Max. Load of Each Position (kg/lb) 3.5/7.7 3/6.6 Max. Load of Tool Magazine (kg/lb) 85/187.4 85/187.4 07
  • 9. Specification Item Tilt Axis (A) Rotation Axis (C) Position Accuracy (″) 8 8 Repeatability (″) 5 5 Rapid Feed Rate (rpm) 60 100 Cutting Speed (rpm) 60 100 Cooling Mode Circulating Water Cooling Circulating Water Cooling Positioning Locking Mode Hydraulic Locking Hydraulic Locking Positioning Locking Air Pressure (MPa) 5 5 Safety Brake √ —— Cradle Type Double Direct Drive Rotary Table Assures high-precision multi-axis machining. Dimension 538(21.18) 1371 (53.98) φ400 (15.75) 60(2.36) 434.5 (17.1) Features Direct drive motor, with emergency braking function. Bridge deck tailstock structure, high precision and stable operation. Circulating water cooling technology reduces the thermal deformation. Five-Axis simultaneous processing, multi surface positioning processing. The hollow design in the shaft makes the pipeline layout more convenient. 08 Unit: mm (in)
  • 10. Accessories MHS150 Material Handling System MHS150 material handling system is mainly composed of handling manipulator, storage module and control system. It is equipped with tridimensional fixed plate exchange system, which can realize the automatic handling of workpiece under the condition of no human intervention. Configuration 01 Processing System 02 Feeding System 03 Clamping System 04 Software System 1846 (72.7) 2055 (80.1) 253(10.0) 1060(41.7) 1665(65.6) 2495(98.2) 2733(107.6) 1821(71.7) 1933 (76.1) 2315 (91.1) 2819 (111.0) Workpiece Dimension (mm/in) Specification MHS150 Specifications Feeding System MHS150-SR6A Load (kg/lb) 150 (330.7) Storage Capacity 6 Workpiece Dimension (mm/in) 400×330×260 (15.7×13.0×10.2) Machine Dimension (mm/in) 2055×2819×2733 (81.0×111.0×107.6) Weight (kg/lb) 6000 (13227.7) Unit: mm (in) 09 330 (13.0) 400 (15.7) 260(10.2) C50
  • 11. Continuous Loading, Continuous Machining When equipped with MHS150 material handling system, the GRA400 can achieve continuous and stable unattended production. 01 03 04 02 Production Mode The exceptional features of JINDAIO operation management system makes it easier to collaborate with colleagues within in your man- ufacturing team. The personnel will perform Their respective duties, guarantee the continuous operation of the system, and improve the machines' actual utilization rate. Factory Supervisor Operator Technologist Dispatcher Workshop Supervisor Obtain Production Information in Time Maintain Synchronous Programming Production Scheduling Real Time Statistics of Machine State Preparation Network Transmission Flexible Adjustment Customized Service We can design and develop the structure accord- ing to your actual production needs. 3520(138.58) 2800(110.24) The Position of Chip Conveyor When It is Maintained Tool Magazine Door R665 Control Cabinet Door R468 3940(155.12) 4800(188.98) 2870(112.99) 2020 (79.53) 3020 (118.90) 3620 (142.52) 5670 (223.23) 6120 (240.94) Control Cabinet Door R700 Back Door R494 Unit: mm (in) 10 Debug Verification Requirement Analysis Maintenance Training Project Delivery Project Design
  • 12. Scraper Style Chip Conveyor System The scraper style chip conveyor collects and filters out the collection of cutting chips from the machining fluid. Scraper Type Chip Conveyor Filtering Tank Chip Collector Features Improves maintenance by moving the the chips into disposal container. Cutting fluid service life is extended by using a multistage filtration unit. Equipped with a cleaning mechanism and drop recovery mechanism which is self cleaning resulting cutting fluid recovery. The oil mist collector reduces the rise of internal temperature caused by the oil mist accumulation. It eliminates the diffu- sion of oil mist, reduces the internal elec- trical fault of the machine tool, improves the stability of equipment operation, reduces air pollution, and protects the workshop environment. Oil Mist Collector GL370 Oil Mist Collector Specification Item Spec Voltage (V) AC380±10% Power (W) 370 Current (A) 0.95 Frequency (Hz) 50±2% Ambient Temperature (℃ / ℉ ) 5~40/41~104 Environmental Pressure Atmos Weight (kg/lb) 80/176.4 Max. Air Volume (m3 /in3 ) 450/2.7×107 Filtration Efficiency > 99% 11 Material Chip Form Chip Size Applicability Steel Long Short Powder Cast Iron Short Powder Aluminum/ Non-ferrous Metal Long Cumulus Short :Ideal :Suitable :Not Suitable Appropriate Chip Types Chip Conveyor Principle
  • 13. SpecificationDimension 85 (3.3)135 (5.3) 270(10.6) Minimal Quantity Lubrication (MQL) MQL cooling is used in precision grinding and micro milling. Equipped with MQL, the temperature fluctuation in the machine can be controlled within 0.5 °C (32.9 °F). Minimal Quantity Lubrication (MQL) MQL cooling technology is used in precision grinding and micro milling. Equipped with MQL, the temperature fluctuation in the machine can be controlled within 0.5 °C (32.9 °F). Item Spec Pressure (MPa) 0.5~0.8 Working Pressure (MPa) 0.55 Air Volume (L/min) 0~220 Air Consumption per Nozzle (L/min) 100 Oil Consumption per Nozzlem (ml/h) 0~30 Nozzle Quantity 2 Weight (kg/lb) 1.5/3.3 Mounting Pitch (mm/in) 70/2.8 Type Name Size mm (in.) A B C L Thread BT30 BT30-ER11-85S 7.5 (0.30) 19 (0.75) 35 (1.38) 82 (3.23) M14×0.75 BT30-ER16-60S 10.5 (0.41) 30 (1.18) 50 (1.97) 67 (2.64) M22×1.5 BT30-ER16-100S 10.5 (0.41) 30 (1.18) 50 (1.97) 107 (4.21) M22×1.5 HSK-A HSK-A40-ER16-060HS 10.5 (0.41) 30 (1.18) 28.5 (1.12) 65 (2.56) M22×1.5 HSK-A50-ER11-080S 7 (0.28) 19 (0.75) 30 (1.18) 80 (3.15) M14×0.75 HSK-A50-ER16-070S 10.5 (0.41) 30 (1.18) 40 (1.57) 71 (2.95) M22×1.5 HSK-A50-ER16-110S 10.5 (0.41) 30 (1.18) 40 (1.57) 111 (4.37) M22×1.5 HSK-E HSK-E32-ER16-060HS 10.5 (0.41) 30 (1.18) 27.5 (1.08) 65 (2.56) M22×1.5 Tool Holders Tool holders require good clamping performance such as high clamping accuracy, low vibration and the ability minimize oil mist during high-speed machining. JINGDIAO tool holders have anticorrosive properties, minimize air resistance, and are designed good dynamic balance. Our tool holders are available in various styled including BT30, HSK. Technical ParameterDimension Comparison Chart 12 Unit: mm (in) A A B B C C L L
  • 14. Real Time Display of CNC System Distinctive Technologies On-Machine Measurement and Intelligent Modification Technology JINGDIAO's innovative on-machine measurement and intelligent modification technology (omim) is a ideal solution that integrates CAM programming technology, numerical control processing and precision inspection technology. Its intelligent application can effec- tively shorten the production cycle of the workpiece, streamline the processing flow, and improve quality and efficiency for production and machining. 13 With this feature, the remaining stock at each machining step can be measured in real time, and the inspection results will be dis- played on the machine's control. The operator can analyze the results in order to ensure that an even amount of material is removed at every machining step. This results in reduced tool wear, constant chip load, improved machining accuracy and improved surface finishes. Machining Step Remaining Stock Inspection Inspect the Remaining Stock on the Machine Achieve Stable Precision Machining The Function of JINGDIAO OMIM is Mainly Reflected in Three Aspects This feature automatically corrects the workpiece deviation through inspecting the offset of workpiece on machine and adjusting the program in control system. This reduces workpiece setup time, improves machining quality and increases production. Intelligent Workpiece Alignment Before Modification: 7 μm ID-6 ID-7 Remain Remain0.10883 0.10347 ID-5 ID-8 Remain Remain0.10985 0.10245 ID-4 ID-9 Remain Remain0.10868 0.10325 ID-2 ID-11 Remain Remain0.10860 0.10302 ID-3 ID-10 Remain Remain0.10828 0.10229 ID-1 Remain 0.10789 After Modification: 4 μm ID-7 Remain 0.10219 ID-8 Remain 0.10136 ID-9 Remain 0.10187 ID-11 Remain 0.10174 ID-10 Remain 0.10101 ID-6 Remain 0.10234 ID-5 Remain 0.10287 ID-4 Remain 0.10169 ID-2 Remain 0.10161 ID-3 Remain 0.10130 ID-1 Remain 0.10289 03-Workpiece Position Compensation Workpiece Clamping Error Ideal Clamping Actual Clamping Plane Line Point One Plane and Two Circle Body of Revolution Three Plane Plane and Slot Self Define 01-Support Multiple Workpiece Position Compensation Methods 02-Obtain Actual Position on the Machine Unilateral allowance is 15μm Precision Fitting 04-Verification of Position Compensation Accuracy
  • 15. Theoretical Path Adjusted Path Machining and inspection are achieved on one machine, forming a new model of "integration of machining and inspection". The digitalization of CNC machining experience enables a entry-level operator to complete precision machining. The actual processing time proportion of CNC machines has increased from 25% -45% to 45% -70%. A New Model of Numerical Control Processing The CAM function embedded in the CNC system can compensate the inaccurate machining path, which caused by workpiece deformation, clamp- ing deformation and clamping deviation, achieve five-axis adaptive machining. 5-Axis Path On-Machine Compensation Surface Date Measurement Adjust Processing Path Egg Processing Egg Demonstration Tool Type* Ball-End Tool Nose Tool Taper Ball-End Tool Tool Inspection System During the 5-axis machining process, JINGDIAO tool inspection system can inspect the errors of different positions of the tool contour of the bull nose tool, ball-end tool and other tools for precision machining and compensate intelligently. This can effectively reduce the unqualified workpiece accuracy caused by the tool inaccuracy. 14 Before Using Integration of Machining and Inspection After Using Integration of Machining and Inspection Realization 3D Tool Contour Compensation Function 05 25 45 60 90 *Measure per 5° Inspect Tool Contour on the Machine Compensate Tool Contour Deviation G41 P2 D3 X-73.5376 Z-1.8930 NX6711.5031 NY-1.5915NZ7413.2128 JIGNDIAO CAM Software Standard Laser Tool Set JIGNDIAO CNC System Workpiece
  • 16. Five-axis milling is a complex machining process. During the machining there is the risk of collisions between tools, tool holders and the workpiece. JINGDIAO uses its SurfMill software to establish the connection between production materials, CAM programming and actual processing in a virtual environment. The user can build the same digital scene in the software, simulate the machining process, analyze and adjust the process, and eliminate the machining risk in the software programming stage. Ensuring the Safety of 5-Axis Machining With JINGDIAO's software, the actual production materials and process parameters are digitized to ensure the correct information is selected by the process personnel, material preparation personnel and the operator. This creates a seamless integration process de- velopment, material preparation and machine operation, and improves the accuracy and fluency of the machining Process. 15 JINGDIAO Virtual Manufacturing Technology Machine Bank Tool Bank Tool Holder Bank Fixture Bank Tool Holder Tool Machine Fixture
  • 17. Application Scenarios of JINGDIAO Virtual Manufacturing Technology Technical Points Mirror the Actual Machining Environment to Ensure the Accuracy of Interference Risk Inspection Informatization of Production Materials to Avoid Risks Caused by Wrong Selection of Materials The Macro Program Fool-Proof to Avoid Risk Caused by Mis-Operation by Personnel Risk Type Cause Of Risk Solutions Z-Axis and Workpiece Tool Holder and Workpiece Ignore Z-Axis Complete Machine Model Spindle and Workpiece Informatization of Production Materials Tool Holder Selection No Informatization of Production Material Calculation Path Collision Tool Holder Selection Wrong Selection Map Tool Holder Magazine No Collision Path Calculation Tool Clamping Length Error Tool Setup Foolproof Logically Judge Whether the Tool Clamping Length is Within the Safe Value Range Execution Condition Implementation Results Within Safe Range Exceed Safety Value With this software, the program processing, measurement, preparation and logical judgment are combined into one program. The op- erator only needs to press the start button to begin the processing of the part which reduces machine setup time. Easy Start Processing Easy Start Processing Program Measurement Program Preparation Program Warm up Machine Tool Inspection Warm up Machine Path Travel Fool-Proof ... ... M98 P5001(Warm up Machine) M98 P5002(Tool Inspection) M98 P5003(Calibration) M98 P5004(Path Travel Fool-Proof) M98 P5005(Processing Program) ... Logical Judgment If[[#1 Eq 0] || [#2 Eq 0]…[#18 Eq 0]]Goto 1 (Cycle Condition: Unqualified Remaining Stock at Any Point) Goto999 N1 (Execute the Pop-up Program) G65 P495 A18 (Real-Time Actual Remaining Stock Displayed on the Pop-up) N999 M99 16 1 2 3
  • 18. Dimension Layout Front View Left View 3080 (121.3.0) 2530 (99.6) 2840(111.8) 3150 (124.0) R468 (R18.4) R567 (R22.3) R570 (R22.4) R345(R13.6) 2540(100.0) R417 (R16.4) 17 Technical Specification Unit: mm (in) Unit: mm (in)
  • 19. Stroke Diagram Items Standard Value Position Accuracy (X/Y/Z) mm/ (in) 0.002/0.002/0.002 (0.00008/0.00008/0.00008) Position Accuracy (A/C) sec 8/8 Repeatability (X/Y/Z) mm/ (in) 0.0018/ 0.0018/ 0.0018 (0.00007/0.00007/0.00007) Repeatability (A/C) sec 5/5 Travel (X/Y/Z) (mm/in) 450/680/400 (21.7/26.8/15.7) A/C Rotation Angle deg -120~90/360 Table Diameter (mm/in) φ400/φ15.7 Max. Load (kg/lb) 150/330.8 Max. Spindle Speed (rpm) 32,000 (HSK-E32) 24,000 (BT30) 20,000 (HSK-A50) Tool Magazine/Capacity 63 (Chain-Type Tool Magazine) Rapid Speed (X/Y/Z) m/min (in/min) 15 (590.6) Rapid Rotation Speed (A/C) rpm 60/100 Max. Cutting Feed Speed (X/Y/Z) m/min (in/min) 10 (393.7) Max. Cutting Feed Speed (A/C) rpm 60/100 Drive System AC Servo Voltage 3-Phase, 480V/60Hz Air Pressure (MPa) ≥0.52 Machine Weight (kg/lb) 10700/23593.5 Standard Features and Options Items Configuration Control System JD50 CNC System CAM Software JDSoft SurfMill 8.0 Spindle JD130EF-32-HE32 JD130S-24-BT30 (BT30) JD130SC-24-HA40 (HSK-A40, Coolant through) JD130SCG-24-HA40 (HSK-A40, Coolant through, Grinding) JD150S-20-HA50/A (HSK-A50) JD150SC-20-HA50 (HSK-A50, Coolant through) JD150SCG-20-HA50 (HSK-A50, Coolant Through, Grinding) Items Configuration Tool Magazine Chain Type Tool Magazine with Manipulator (63 Tools) (HSK-A50) Chain Type Tool Magazine with Manipulator (53 Tools) (HSK-A50) Chain Type Tool Magazine with Manipulator (36 Tools) Cooling System Coolant Device (Half Ring Nozzle, 5 Nozzles) Coolant Device (Ring Nozzle, 6 Nozzles) Coolant Tank Cutting Air Cooling System Spindle Cooling Rotary Table Cooling Screw Cooling Control Cabinet Cooling Oil-Water Separating System Oil-Mist Separation System Micro Mist Lubrication Chip Conveyor Scraper Type Chip Conveyor Internal Spiral Chip Conveyor Chip Conveyor Interface Chip Collection Measurement System Contact-Type Tool Set Laser Tool Set JINGDIAO On-Machine Measurement System Standard Calibrating Ball Others MPG (Manual Pulse Generator) Bag Type Filtration System Hollow Filtration System Front Door Safety Lock Low Oil Pressure Inspection Device Low Air Pressure Inspection Device Ground Protector of Power Leakage Machine Foot Alarm Lubricating Oil Inspection Auto Power off Function Internal Lighting Switch Dynamic Balance Holder : Standard : Optional 18 φ400 (φ15.7) 250 (9.8) 60 (2.4) 355 (14.0) 355 (14.0) Y-Axis Stroke 680 (26.8)Y-Axis Stroke 680 (26.8)X-Axis Stroke 450 (17.7) Z-Axis Stroke 400 (15.7) Max. Feeding Height 560 (22.0) A=-120° A=90° Unit: mm (in)
  • 20. The pictures of the equipment are for your reference only. The con- figurations and parameters are subject to change without notice. The final interpretation of this brochure is owned by Beijing JING- DIAO Group Co., Ltd. Print Date:2020.06 You can find more information at US.JINGDIAO.COM Add:1400 E. Business Center Drive, Ste. 103, Mount Prospect, IL 60056 Phone: (847) 906-8888 Fax: (847) 906-8800 Email: usa@JINGDIAO.com Website: us.JINGDIAO.com