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DRILLING BITS
๏ƒ’ The tool used to crush/ scrap/ scratch the
rock
๏ƒ’ Most bits work by scraping or crushing
the rock, or both, usually as part of a
rotational motion
๏ƒ’ The bit is on the bottom of the drillstring
(part of BHA) and it must be changed
when it becomes excessively dull or
stops making progress due to wear and
DRILLING BIT CLASSIFICATION
1. Roller Cone Bit
๏ƒ˜ Steel Milled Tooth Bit
๏ƒ˜ Inserted Tooth Bit
2. Fixed Cutter Bit
๏ƒ˜ Blade Bits
๏ƒ˜ Natural Diamond Bit (ND)
๏ƒ˜ Polycrystalline Diamond Compact (PDC) Bits
๏ƒ˜ Impregnated Bit
3. Hybrid Bit
4. Core Bit
ROLLER CONE BIT
๏ƒ’ Roller cone bits are comprised of two or three
cones having teeth sticking out of them
๏ƒ’ Nowadays three cone bits are being used in the
Petroleum industry
๏ƒ’ These teeth apply a force exceeding the
compressive strength of the rock
๏ƒ’ Hydraulic cleaning action is achieved by using
nozzles present in the bit body
CUTTING ACTIONS FOR ROLLER-CONE BITS
ADVANTAGES
1. Can handle rough drilling conditions
2. Used in both hard and soft formations
3. High penetration rate
4. Less expensive than PDC bits
5. They are more sensitive to the amount of
pressure overbalance and thus better
indicator of overpressured formations
LIMITATIONS
๏ƒ’ Wear and tear is more as compared to
PDC bits
๏ƒ’ Bit Hours (Bit rotation time) are less as
compared to PDC bits
JOURNAL ANGLE
JOURNAL ANGLE
The journal angle is defined as the angle
formed by a line perpendicular to the axis
of the journal and the axis of the bit
๏ƒ’ The Journal Angle translates the angle the
cones make with the rock and in effect
determines the amount of cutting action
applied to the rock
๏ƒ’ The Lower the journal angle means the
teeth come into a more forceful contact
with the rock and provides a higher
cutting action
๏ƒ’ Thus, a lower journal angle is used for
soft formations to provide a higher
cutting action, and a higher journal angle
is used for hard formations
OFFSET ANGLE
๏ƒ’ Offset of the bit shows how much the axis
of the cones are out of center
๏ƒ’ Cone axis do not intersect at a common
point
๏ƒ’ This offset causes the cones to stop
rotating periodically as the bit turns and
scraps the borehole similar to the cutting
action of a drag bit
๏ƒ’ Offset angle varies from 0 - 4 degrees
๏ƒ’ The amount of offset is directly related to
the strength of rock being drilled
๏ƒ’ Soft rocks require a higher offset to
produce greater scraping and gouging
actions
๏ƒ’ As the rock type gets harder, the tooth
length and cone offset must be reduced
to prevent premature tooth breakage
GAUGE
๏ƒ’ The gauge of the hole drilled by roller
cone bits is maintained by the outside
cutters which are also known as โ€œgauge
cuttersโ€
๏ƒ’ Cones are commonly heat treaded and
made of NiMo โ€“ steel, teeth are
sometimes made of NiCrMo โ€“ steel or
Tungsten Carbide
MILLED TOOTH BIT
๏ƒ’ Teeth are milled out of the same body the
cones consist of
๏ƒ’ These bits are very robust and tolerate
severe drilling conditions but wear out
relatively quickly
INSERTED TOOTH BIT
๏ƒ’ These are also called Tungsten Carbide
bits, have teeth made of Tungsten Carbide
which are fitted on the cone bodies
๏ƒ’ These bits can drill long sections before
being worn out
๏ƒ’ More expensive than Milled Tooth Bits
๏ƒ’ Also called โ€œButton Bitsโ€
๏ƒ’ A new technology of insert bits coats the
teeth with a layer of diamond
๏ƒ’ These bits, also known as Tungsten
Carbide Inserts (TCIs) bits, exhibit a
significantly improved bit life in abrasive
formations
FIXED CUTTER BIT
๏ƒ’ Fixed cutter or drag bits have no moving
parts (e.g. rolling cones)
POLYCRYSTALLINE DIAMOND COMPACT (PDC) BIT
๏ƒ’ PDC bits have industrially manufactured
diamond disk which is mounted on a
tungsten carbide stud
๏ƒ’ Very expensive
๏ƒ’ PDC bits are manufactured in many
different shapes that determine their
behavior to use them in different
formations and to drill directional or
straight trajectories
DIAMOND DISC ON TUNGSTEN CARBIDE STUD
๏ƒ’ Good results have been reported in
Carbonates, Sandstone, Siltstone and
Shale
๏ƒ’ Hydraulic cleaning action is achieved by
using nozzles
๏ƒ’ Other design features are: Size, shape
and number of cutters and the angle of
attack
ADVANTAGES
1. Can drill very long hole sections when
the proper drilling conditions are given
2. They exhibit higher Bit Hours in hard,
abrasive formations
3. As a rule of thumb, the advantages of
diamond bits over roller bits increase as
the depth increases and the borehole
diameter decreases
DISADVANTAGES
1. Fail to drill very soft and gummy
formations (Bit balling effect)
2. Expensive
HYBRID BIT
IMPREGNATED BIT
IMPORTANCE OF BIT SELECTION
๏ƒ’ Bit is the most important part of the drill
string
๏ƒ’ Proper bit selection means good
penetration rate (ROP) โ€“ Time saving
๏ƒ’ So, the most appropriate bit is selected
on the basis of technical and economical
view point - knowledge and experience
factors
SELECTION CRITERIA
๏ƒ’ Unfortunately, most of the time the selection
of best available bit for the job can only be
determined by hit and trial method or by
using the offset well data
๏ƒ’ Prognosed lithology column with detailed
description of each formation
๏ƒ’ Well profile
๏ƒ’ Cost per foot
FACTORS AFFECTING ROP
1. Rig Efficiency
2. Personnel Efficiency
3. Formation Characteristics
4. Drilling Fluid Properties
5. Operating Conditions
6. Bit Type
7. Bit Wear
8. Bit Hydraulics
DULL Bit
Grading
An eight point dull grading system that has
been established by the IADC to enable
drilling engineers and bit manufacturers
to evaluate the performance of a used drill
bit
๏ƒ’ During the planning stage, the Drilling
Engineer makes a thorough review of the
offset well data and records bit
performance and bit grading
characteristics in formations comparable
to the well being designed (Prospect Well)
๏ƒ’ All occurrences of gauge wear, tooth
dulling characteristics and premature bit
failures must be noted
IADC DULL BIT GRADING
BOND FAILURE (BF)
BROKEN CUTTERS (BT)
CORED (CR)
CHIPPED CUTTERS (CT)
LOST CUTTERS (LT)
RING OUT (RO)
WASHED OUT (WO)
Drilling Bits Lec.pptx Drilling engineering
Drilling Bits Lec.pptx Drilling engineering
Drilling Bits Lec.pptx Drilling engineering

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Drilling Bits Lec.pptx Drilling engineering

  • 2. ๏ƒ’ The tool used to crush/ scrap/ scratch the rock ๏ƒ’ Most bits work by scraping or crushing the rock, or both, usually as part of a rotational motion ๏ƒ’ The bit is on the bottom of the drillstring (part of BHA) and it must be changed when it becomes excessively dull or stops making progress due to wear and
  • 3. DRILLING BIT CLASSIFICATION 1. Roller Cone Bit ๏ƒ˜ Steel Milled Tooth Bit ๏ƒ˜ Inserted Tooth Bit 2. Fixed Cutter Bit ๏ƒ˜ Blade Bits ๏ƒ˜ Natural Diamond Bit (ND) ๏ƒ˜ Polycrystalline Diamond Compact (PDC) Bits ๏ƒ˜ Impregnated Bit 3. Hybrid Bit 4. Core Bit
  • 4. ROLLER CONE BIT ๏ƒ’ Roller cone bits are comprised of two or three cones having teeth sticking out of them ๏ƒ’ Nowadays three cone bits are being used in the Petroleum industry ๏ƒ’ These teeth apply a force exceeding the compressive strength of the rock ๏ƒ’ Hydraulic cleaning action is achieved by using nozzles present in the bit body
  • 5.
  • 6.
  • 7. CUTTING ACTIONS FOR ROLLER-CONE BITS
  • 8. ADVANTAGES 1. Can handle rough drilling conditions 2. Used in both hard and soft formations 3. High penetration rate 4. Less expensive than PDC bits 5. They are more sensitive to the amount of pressure overbalance and thus better indicator of overpressured formations
  • 9. LIMITATIONS ๏ƒ’ Wear and tear is more as compared to PDC bits ๏ƒ’ Bit Hours (Bit rotation time) are less as compared to PDC bits
  • 11. JOURNAL ANGLE The journal angle is defined as the angle formed by a line perpendicular to the axis of the journal and the axis of the bit ๏ƒ’ The Journal Angle translates the angle the cones make with the rock and in effect determines the amount of cutting action applied to the rock
  • 12. ๏ƒ’ The Lower the journal angle means the teeth come into a more forceful contact with the rock and provides a higher cutting action ๏ƒ’ Thus, a lower journal angle is used for soft formations to provide a higher cutting action, and a higher journal angle is used for hard formations
  • 13. OFFSET ANGLE ๏ƒ’ Offset of the bit shows how much the axis of the cones are out of center ๏ƒ’ Cone axis do not intersect at a common point ๏ƒ’ This offset causes the cones to stop rotating periodically as the bit turns and scraps the borehole similar to the cutting action of a drag bit ๏ƒ’ Offset angle varies from 0 - 4 degrees
  • 14.
  • 15.
  • 16. ๏ƒ’ The amount of offset is directly related to the strength of rock being drilled ๏ƒ’ Soft rocks require a higher offset to produce greater scraping and gouging actions ๏ƒ’ As the rock type gets harder, the tooth length and cone offset must be reduced to prevent premature tooth breakage
  • 17. GAUGE ๏ƒ’ The gauge of the hole drilled by roller cone bits is maintained by the outside cutters which are also known as โ€œgauge cuttersโ€ ๏ƒ’ Cones are commonly heat treaded and made of NiMo โ€“ steel, teeth are sometimes made of NiCrMo โ€“ steel or Tungsten Carbide
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.
  • 23. MILLED TOOTH BIT ๏ƒ’ Teeth are milled out of the same body the cones consist of ๏ƒ’ These bits are very robust and tolerate severe drilling conditions but wear out relatively quickly
  • 24.
  • 25.
  • 26. INSERTED TOOTH BIT ๏ƒ’ These are also called Tungsten Carbide bits, have teeth made of Tungsten Carbide which are fitted on the cone bodies ๏ƒ’ These bits can drill long sections before being worn out ๏ƒ’ More expensive than Milled Tooth Bits ๏ƒ’ Also called โ€œButton Bitsโ€
  • 27.
  • 28.
  • 29.
  • 30.
  • 31. ๏ƒ’ A new technology of insert bits coats the teeth with a layer of diamond ๏ƒ’ These bits, also known as Tungsten Carbide Inserts (TCIs) bits, exhibit a significantly improved bit life in abrasive formations
  • 32. FIXED CUTTER BIT ๏ƒ’ Fixed cutter or drag bits have no moving parts (e.g. rolling cones)
  • 33.
  • 34. POLYCRYSTALLINE DIAMOND COMPACT (PDC) BIT ๏ƒ’ PDC bits have industrially manufactured diamond disk which is mounted on a tungsten carbide stud ๏ƒ’ Very expensive ๏ƒ’ PDC bits are manufactured in many different shapes that determine their behavior to use them in different formations and to drill directional or straight trajectories
  • 35. DIAMOND DISC ON TUNGSTEN CARBIDE STUD
  • 36.
  • 37.
  • 38. ๏ƒ’ Good results have been reported in Carbonates, Sandstone, Siltstone and Shale ๏ƒ’ Hydraulic cleaning action is achieved by using nozzles ๏ƒ’ Other design features are: Size, shape and number of cutters and the angle of attack
  • 39. ADVANTAGES 1. Can drill very long hole sections when the proper drilling conditions are given 2. They exhibit higher Bit Hours in hard, abrasive formations 3. As a rule of thumb, the advantages of diamond bits over roller bits increase as the depth increases and the borehole diameter decreases
  • 40. DISADVANTAGES 1. Fail to drill very soft and gummy formations (Bit balling effect) 2. Expensive
  • 41.
  • 42.
  • 44.
  • 45.
  • 47. IMPORTANCE OF BIT SELECTION ๏ƒ’ Bit is the most important part of the drill string ๏ƒ’ Proper bit selection means good penetration rate (ROP) โ€“ Time saving ๏ƒ’ So, the most appropriate bit is selected on the basis of technical and economical view point - knowledge and experience factors
  • 48. SELECTION CRITERIA ๏ƒ’ Unfortunately, most of the time the selection of best available bit for the job can only be determined by hit and trial method or by using the offset well data ๏ƒ’ Prognosed lithology column with detailed description of each formation ๏ƒ’ Well profile ๏ƒ’ Cost per foot
  • 49. FACTORS AFFECTING ROP 1. Rig Efficiency 2. Personnel Efficiency 3. Formation Characteristics 4. Drilling Fluid Properties 5. Operating Conditions 6. Bit Type 7. Bit Wear 8. Bit Hydraulics
  • 51. An eight point dull grading system that has been established by the IADC to enable drilling engineers and bit manufacturers to evaluate the performance of a used drill bit
  • 52. ๏ƒ’ During the planning stage, the Drilling Engineer makes a thorough review of the offset well data and records bit performance and bit grading characteristics in formations comparable to the well being designed (Prospect Well) ๏ƒ’ All occurrences of gauge wear, tooth dulling characteristics and premature bit failures must be noted
  • 53. IADC DULL BIT GRADING
  • 54.
  • 55.
  • 56.
  • 57.
  • 58.
  • 59.
  • 61.
  • 63.
  • 64.
  • 67.
  • 68.
  • 69.
  • 70.
  • 71.
  • 72.
  • 73.
  • 74.
  • 75.
  • 77.
  • 79.
  • 80.

Editor's Notes

  1. molybdenum
  2. Short & thick