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INTERNSHIP PPT FOR REVIEW
Internship Associates Under the Guidance of
R. K. DURGA PRASAD (20K61A0263) Mr. V. C. SEKHAR
N. V. VEERENDRA KUMAR (20K61A0247) Assistant Professor
3/4/2024 Department of EEE 1
Batch Code: 2324K6EEI12
DEPARTMENT OF ELECTRICAL & ELECTRONICS ENGINEERING
List of contents
• Introduction
• Manufacturing Process Of Ceramic Tiles
• Crusher
• Ball Mill
• Spray Dryer
• Hydraulic Press
• Drivers
3/4/2024 Department of EEE 2
• Polishing
• Programmable Logic Controllers
• Power Line Diagram Of Silica Ceramic Plant
INTRODUCTION
The term “ceramic tile” is often used as a generic name for all types of tile, but the
composition of true ceramic is very different from that of the other types. Ceramic is
made primarily of clay mixed with various minerals and water. The composition is
then processed with heat to create the solidified product. Since ceramic material is
porous, the top surface is usually sealed with a glaze. The glazed surface is referred
to as the design layer since it determines the tile’s finished colour, design, and
texture. Ceramic Tiles are an ideal choice for kitchens, baths, basements, porches,
laundry rooms, and other moisture prone areas. Floor tiles are extremely durable;
water-, stain-, and wear-resistant; and easy to care for. Now days, there is an endless
array of colours, patterns, shapes, and sizes available.
MANUFACTURING PROCESS OF CERAMIC TILES
CRUSHER
• A crusher is a machine designed to reduce large
rocks into smaller rocks, gravel, or rock dust.
Crushers may be used to reduce the size, or
change the form, of waste materials so they can
be more easily disposed of or recycled, or to
reduce the size of a solid mix of raw materials (as
in rock ore), so that pieces of different
composition can be differentiated.
BALL MILL
• A ball mill is a type of grinder used to grind and blend materials for use in
mineral dressing processes, paints, pyrotechnics, ceramics and selective
laser sintering. It works on the principle of impact and attrition: size
reduction is done by impact as the balls drop from near the top of the shell.
TYPES OF BALL MILLS
There are two types of ball mill,
• Grate Type and
• Overfill Type
SPRAY DRYER
• Spray drying is a method of producing a dry
powder from a liquid or slurry by rapidly
drying with a hot gas. This is the preferred
method of drying of many thermally-
sensitive materials such as foods and
pharmaceuticals.
HYDRALLIC PRESS
• A hydraulic press is a device (see
machine press) using a hydraulic
cylinder to generate a compressive
force.
DRYERS
• The drying process in the ceramic industry is the greatest energy consumer second
to the firing process. Drying means loss of moisture from the surface of the
substance by evaporation, and the drying speed depends on the temperature and
humidity. When the substance is dried and moisture is lost, particles are put close
to each other, resulting in shrinkage.
POLISHING
• Polishing is the process of creating a
smooth and shiny surface by rubbing it
or using a chemical action, leaving a
surface with a significant specular
reflection (still limited by one of the
material according to the Fresnel
equations.)
PROGRAMMABLE LOGIC CONTROLLERS
Programmable logic controller (PLC
System) is a computer system,
basically designed to perform logical
decision making for industrial control
applications. The simplicity of
reprogramming a PLC system, when
modifications were required in the
existing control, as compared to the
cumber some process of rewriting a
hardwired control panel has been
widely accepted.
POWER LINE DIAGRAM OF SILICA CERAMIC PLANT
THANK YOU
Internship Seminar
on
SOLAR POWER PLANT
&
SOLAR ENERGY SYSTEM
Department of Electrical & Electronics Engineering
Presented by
U. V. AppalaRaju
20K61A0275
List of Content’s
1
6
 What is a Solar PV System ?
 How Solar Works
 Components of a Solar System
 Solar cell types
 Types of Solar System
 Safety
 Connections of Solar Panels
1. What is a Solar PV System ?
1
7
• A solar PV System is a system which captures the sun’s energy
and converts it into useful energy i.e. electricity.
• PV: Photovoltaic
2. How Solar Works
1
8
• Light hits the solar panels with
photons (particles of sunlight).
The solar panel converts those
photons into electrons; direct
current.
• Electrons then flow through a
conductor to the various device.
• The material responsible for
doing this conversion is call
a cell.
3. Components of a Solar System
1
9
• A PV Solar system typically consists of 4 basic components.
1. PV Array
2. Batteries
3. Inverter
4. Charge Controller
4. SOLAR CELL TYPES
• Single-crystal or Mono-crystalline Silicon
• Polycrystalline or Multi-crystalline Silicon
Single-crystal or Mono-crystalline Silicon
1. The main advantage of
monocrystalline cells is their high
efficiency, which is typically around
15%. The disadvantage of these cells
is that a complicated manufacturing.
2. Most expensive to produce.
3. Monocrystalline silicon cells are
made from pseudosquare wafers of
silicon.
Polycrystalline or Multi-crystalline Silicon
1. The process used to make polycrystalline silicon is simpler and cost
less. The amount of waste silicon is less compared to monocrystalline.
2. Polycrystalline solar panels tend to have slightly lower heat tolerance
than monocrystalline solar panels.
5. Types of Solar System
12
1. ON-GRID SOLAR SYSTEMS
2. OFF-GRID SOLAR SYSTEMS
3. HYBRID SOLAR SYSTEMS
1. ON-GRID SOLAR SYSTEMS
 The on-grid solar system also known as grid tie or connected solar system.
 Grid-tied systems are connected to the electrical grid, and allow residents
of a building to use solar energy as well as electricity from the grid.
Advantages of the On-Grid Solar System :
• Less expense due to no use of battery
• Little maintenance Required
• Save Money due to Net Metering
Disadvantages of the On-Grid Solar System :
• Will not produce if there is no power from Grid
2 . OFF-GRID SOLAR SYSTEMS
• An off-grid Solar system produces power independent of the grid.
That is it is not connected to the grid.
• The system supplies power both day and night from a battery
bank which is charged from the solar panels.
Advantages of the Off-Grid Solar System :
• Electricity Independence
• Eco Friendly
• No More Blackouts
Disadvantages of the Off-Grid Solar System :
• More Costly to install
• Requires more maintenance
3. HYBRID SOLAR SYSTEMS
• Hybrid solar systems is a combination of grid-tied and off-grid
solar systems. These systems can either be described as offgrid
solar with utility backup power, or grid-tied solar with extra
battery storage.
• Some hybrid systems also have a back up generator tied in with the system.
Advantages of the Hybrid Solar System :
1. Cost efficient.
2. Reduce pollution.
3. Low maintenance.
4. Power management.
5. Automatic system.
Disadvantages of the Hybrid Solar System :
• Solar energy is only available during day time.
6. SAFETY
• Grounding of PV System
• Disconnects
• Overloads
• PPE: Gloves, Hard Boot, Harness and Rope.
• Double checking connections
• Danger of DC Voltage
7. Connections of Solar Panels
1. Series Connection
2. Parallel Connection
3. Series-Parallel Connection
1. Series Connection of Modules
 This series connection of the PV modules is similar to that of the
connections of N-number of cells in a module to obtain the
required voltage level. The following figure shows PV panels
connected in series configuration.
2. Parallel Connection of Modules
 The parallel combination is achieved by connecting the positive
terminal of one module to the positive terminal of the next
module and negative terminal to the negative terminal of the
next module as shown in the following figure.
3. Series – Parallel Connection of Modules
 When we need to generate large power in a range of Giga-watts
for large PV system plants we need to connect modules in series
and parallel. In large PV plants first, the modules are connected in
series known as “PV module string” to obtain the required voltage
level.
 Then many such strings are connected in parallel to obtain the
required current level for the system. The following figures shows
the connection of modules in series and parallel.
17
Batch Code:2324K6EEI12
Project Associates: Under the Guidance of
U .VENKATAAPPALARAJU (20K61A0275) Mr. V .Chandra sekhar
R .KANAKA DURGA PRASAD (20K61A0263) Assistant professor
N .VEERENDRA KUMAR (20K61A0247)
Electrical Vehicle BMS With Charger Monitor
& Fire Protection
Department of Electrical & Electronics Engineering
20/01/2024 Dept. of EEE, SITE
List of contents :
• Proposed title
• Objective
• Introduction
• Block Diagram
• Literature Survey
20/01/2024 Department of EEE 38
List of contents :
• Result & Outcomes
• Advantages
• Applications
• References
20/01/2024 Department of EEE 39
20/01/2024 Department of EEE 40
Proposed title :
Electrical Vehicle BMS With Charger Monitor
&
Fire Protection
20/01/2024 Department of EEE 41
 The main objective is the system monitors as well as protects as
Electrical Vehicle battery at all times.
Objective :
Introduction :
The battery of the EV heats up and when the heat combines with leaked fuel , the battery
just explodes in flames. And since the weather conditions are usually hot in India, we see
such fire incidents commonly.
 In order to avoid such a fire accident, we should always monitor the charging of the
battery and if the charging is too high, it should turn off automatically.
 If the battery temperature is more than the limit we set ,then the buzzer sound will
coming and intimated.
This is the main purpose of this project, if we do it properly, we can stop electrical
vehicle accidents in our India.
20/01/2024 Department of EEE 42
Block Diagram :
20/01/2024 Department of EEE 45
Literature Survey:
 if batteries have reached their limit by using internal resistance to evaluate the state of
health (SOH). However, due to capacity independence from the internal resistance, it
can bring about contradicting outcomes for the SOH of the battery. The SOH is more
accurately defined as the present battery status with relation to the capacity and
power SOH, in which degradation, internal resistance, and inconsistency of capacity
are all considered. With the use of this method, a clear advantage can be seen by
analyzing data and by comparing it to other methods.
20/01/2024 Department of EEE 46
 researchers utilized probability distribution and adopted the concept of Monotonic
echo sate Networks or MONESNs algorithm for tracking nonlinear degradation
patterns of batteryRUL estimation. A correlation model between health index and
battery capacity is developed. Two sets of data of lithium-ion batteries are used to
prove the efficiency of the proposed method.
CONTINUE…
Result & outcomes :
• The safety and efficiency of electric vehicles have significantly improved as a
result of the use of EV BMS with charge monitor and fire protection.
• BMS should have temperature monitoring, cell balancing, overcurrent protection,
fire suppression systems, and containment systems in order to prevent potential
risks like thermal runaway and fire.
• By preventing overcharging, undercharging, or over discharging , which can harm
the battery and shorten its lifespan, the BMS should also be made to increase
battery life.
Advantages :
• Real Time Monitoring and Reporting
• Extended Battery Life
• Optimal Performance
• Early Fault Detection
20/01/2024 Department of EEE 49
Applications:
• Electric Vehicle Manufacturing
• Public Charging Infrastructure
• EV Service and Maintenance Centres
• EV Battery Recycling
• Energy Storage System
References :
1. Abhishek Prakash, Unnati K More, Sarita Kushwaha, Aviraj B Gholap, Prof Kishore
Muley , " EV Battery Protection System," in International Research Journal of
Engineering and Technology (IRJET) , Volume: 09 Issue: 06 | June 2022, ISO
9001:2008 Certified Journal.
2. XIAOHONG DIAO, LINRU JIANG, TIAN GAO , LIANG ZHANG , (Member,
IEEE),JUNYU ZHANG, LONGFEI WANG, AND QIZHI WU,“Research on Electric
Vehicle Charging Safety Warning Based on A-LSTM Algorithm”, Digital Object
Identifier 10.1109/ACCESS.2023.3281552, https://creativecommons.org/licenses/by-nc-
nd/4.0/
3. Rohini Shinde, Dhanshri Aglave, Prof Pranjali Kamble , “EV BMS With Charger
Monitor and Fire Protection” , International Journal of Research Publication and
Reviews, Vol 4, no 5, pp 4354-4356 May 2023, Journal homepage: www.ijrpr.com ISSN
2582-7421.
20/01/2024 Department of EEE 50
THANK YOU
20/01/2024 Department of EEE 51

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CERAMICS Engineering college report ppts

  • 1. INTERNSHIP PPT FOR REVIEW Internship Associates Under the Guidance of R. K. DURGA PRASAD (20K61A0263) Mr. V. C. SEKHAR N. V. VEERENDRA KUMAR (20K61A0247) Assistant Professor 3/4/2024 Department of EEE 1 Batch Code: 2324K6EEI12 DEPARTMENT OF ELECTRICAL & ELECTRONICS ENGINEERING
  • 2. List of contents • Introduction • Manufacturing Process Of Ceramic Tiles • Crusher • Ball Mill • Spray Dryer • Hydraulic Press • Drivers 3/4/2024 Department of EEE 2
  • 3. • Polishing • Programmable Logic Controllers • Power Line Diagram Of Silica Ceramic Plant
  • 4. INTRODUCTION The term “ceramic tile” is often used as a generic name for all types of tile, but the composition of true ceramic is very different from that of the other types. Ceramic is made primarily of clay mixed with various minerals and water. The composition is then processed with heat to create the solidified product. Since ceramic material is porous, the top surface is usually sealed with a glaze. The glazed surface is referred to as the design layer since it determines the tile’s finished colour, design, and texture. Ceramic Tiles are an ideal choice for kitchens, baths, basements, porches, laundry rooms, and other moisture prone areas. Floor tiles are extremely durable; water-, stain-, and wear-resistant; and easy to care for. Now days, there is an endless array of colours, patterns, shapes, and sizes available.
  • 5. MANUFACTURING PROCESS OF CERAMIC TILES
  • 6. CRUSHER • A crusher is a machine designed to reduce large rocks into smaller rocks, gravel, or rock dust. Crushers may be used to reduce the size, or change the form, of waste materials so they can be more easily disposed of or recycled, or to reduce the size of a solid mix of raw materials (as in rock ore), so that pieces of different composition can be differentiated.
  • 7. BALL MILL • A ball mill is a type of grinder used to grind and blend materials for use in mineral dressing processes, paints, pyrotechnics, ceramics and selective laser sintering. It works on the principle of impact and attrition: size reduction is done by impact as the balls drop from near the top of the shell. TYPES OF BALL MILLS There are two types of ball mill, • Grate Type and • Overfill Type
  • 8. SPRAY DRYER • Spray drying is a method of producing a dry powder from a liquid or slurry by rapidly drying with a hot gas. This is the preferred method of drying of many thermally- sensitive materials such as foods and pharmaceuticals.
  • 9. HYDRALLIC PRESS • A hydraulic press is a device (see machine press) using a hydraulic cylinder to generate a compressive force.
  • 10. DRYERS • The drying process in the ceramic industry is the greatest energy consumer second to the firing process. Drying means loss of moisture from the surface of the substance by evaporation, and the drying speed depends on the temperature and humidity. When the substance is dried and moisture is lost, particles are put close to each other, resulting in shrinkage.
  • 11. POLISHING • Polishing is the process of creating a smooth and shiny surface by rubbing it or using a chemical action, leaving a surface with a significant specular reflection (still limited by one of the material according to the Fresnel equations.)
  • 12. PROGRAMMABLE LOGIC CONTROLLERS Programmable logic controller (PLC System) is a computer system, basically designed to perform logical decision making for industrial control applications. The simplicity of reprogramming a PLC system, when modifications were required in the existing control, as compared to the cumber some process of rewriting a hardwired control panel has been widely accepted.
  • 13. POWER LINE DIAGRAM OF SILICA CERAMIC PLANT
  • 15. Internship Seminar on SOLAR POWER PLANT & SOLAR ENERGY SYSTEM Department of Electrical & Electronics Engineering Presented by U. V. AppalaRaju 20K61A0275
  • 16. List of Content’s 1 6  What is a Solar PV System ?  How Solar Works  Components of a Solar System  Solar cell types  Types of Solar System  Safety  Connections of Solar Panels
  • 17. 1. What is a Solar PV System ? 1 7 • A solar PV System is a system which captures the sun’s energy and converts it into useful energy i.e. electricity. • PV: Photovoltaic
  • 18. 2. How Solar Works 1 8 • Light hits the solar panels with photons (particles of sunlight). The solar panel converts those photons into electrons; direct current. • Electrons then flow through a conductor to the various device. • The material responsible for doing this conversion is call a cell.
  • 19. 3. Components of a Solar System 1 9 • A PV Solar system typically consists of 4 basic components. 1. PV Array 2. Batteries 3. Inverter 4. Charge Controller
  • 20. 4. SOLAR CELL TYPES • Single-crystal or Mono-crystalline Silicon • Polycrystalline or Multi-crystalline Silicon
  • 21. Single-crystal or Mono-crystalline Silicon 1. The main advantage of monocrystalline cells is their high efficiency, which is typically around 15%. The disadvantage of these cells is that a complicated manufacturing. 2. Most expensive to produce. 3. Monocrystalline silicon cells are made from pseudosquare wafers of silicon.
  • 22. Polycrystalline or Multi-crystalline Silicon 1. The process used to make polycrystalline silicon is simpler and cost less. The amount of waste silicon is less compared to monocrystalline. 2. Polycrystalline solar panels tend to have slightly lower heat tolerance than monocrystalline solar panels.
  • 23. 5. Types of Solar System 12 1. ON-GRID SOLAR SYSTEMS 2. OFF-GRID SOLAR SYSTEMS 3. HYBRID SOLAR SYSTEMS
  • 24. 1. ON-GRID SOLAR SYSTEMS  The on-grid solar system also known as grid tie or connected solar system.  Grid-tied systems are connected to the electrical grid, and allow residents of a building to use solar energy as well as electricity from the grid.
  • 25. Advantages of the On-Grid Solar System : • Less expense due to no use of battery • Little maintenance Required • Save Money due to Net Metering Disadvantages of the On-Grid Solar System : • Will not produce if there is no power from Grid
  • 26. 2 . OFF-GRID SOLAR SYSTEMS • An off-grid Solar system produces power independent of the grid. That is it is not connected to the grid. • The system supplies power both day and night from a battery bank which is charged from the solar panels.
  • 27. Advantages of the Off-Grid Solar System : • Electricity Independence • Eco Friendly • No More Blackouts Disadvantages of the Off-Grid Solar System : • More Costly to install • Requires more maintenance
  • 28. 3. HYBRID SOLAR SYSTEMS • Hybrid solar systems is a combination of grid-tied and off-grid solar systems. These systems can either be described as offgrid solar with utility backup power, or grid-tied solar with extra battery storage. • Some hybrid systems also have a back up generator tied in with the system.
  • 29. Advantages of the Hybrid Solar System : 1. Cost efficient. 2. Reduce pollution. 3. Low maintenance. 4. Power management. 5. Automatic system. Disadvantages of the Hybrid Solar System : • Solar energy is only available during day time.
  • 30. 6. SAFETY • Grounding of PV System • Disconnects • Overloads • PPE: Gloves, Hard Boot, Harness and Rope. • Double checking connections • Danger of DC Voltage
  • 31. 7. Connections of Solar Panels 1. Series Connection 2. Parallel Connection 3. Series-Parallel Connection
  • 32. 1. Series Connection of Modules  This series connection of the PV modules is similar to that of the connections of N-number of cells in a module to obtain the required voltage level. The following figure shows PV panels connected in series configuration.
  • 33. 2. Parallel Connection of Modules  The parallel combination is achieved by connecting the positive terminal of one module to the positive terminal of the next module and negative terminal to the negative terminal of the next module as shown in the following figure.
  • 34. 3. Series – Parallel Connection of Modules  When we need to generate large power in a range of Giga-watts for large PV system plants we need to connect modules in series and parallel. In large PV plants first, the modules are connected in series known as “PV module string” to obtain the required voltage level.  Then many such strings are connected in parallel to obtain the required current level for the system. The following figures shows the connection of modules in series and parallel.
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  • 36. 17
  • 37. Batch Code:2324K6EEI12 Project Associates: Under the Guidance of U .VENKATAAPPALARAJU (20K61A0275) Mr. V .Chandra sekhar R .KANAKA DURGA PRASAD (20K61A0263) Assistant professor N .VEERENDRA KUMAR (20K61A0247) Electrical Vehicle BMS With Charger Monitor & Fire Protection Department of Electrical & Electronics Engineering 20/01/2024 Dept. of EEE, SITE
  • 38. List of contents : • Proposed title • Objective • Introduction • Block Diagram • Literature Survey 20/01/2024 Department of EEE 38
  • 39. List of contents : • Result & Outcomes • Advantages • Applications • References 20/01/2024 Department of EEE 39
  • 40. 20/01/2024 Department of EEE 40 Proposed title : Electrical Vehicle BMS With Charger Monitor & Fire Protection
  • 41. 20/01/2024 Department of EEE 41  The main objective is the system monitors as well as protects as Electrical Vehicle battery at all times. Objective :
  • 42. Introduction : The battery of the EV heats up and when the heat combines with leaked fuel , the battery just explodes in flames. And since the weather conditions are usually hot in India, we see such fire incidents commonly.  In order to avoid such a fire accident, we should always monitor the charging of the battery and if the charging is too high, it should turn off automatically.  If the battery temperature is more than the limit we set ,then the buzzer sound will coming and intimated. This is the main purpose of this project, if we do it properly, we can stop electrical vehicle accidents in our India. 20/01/2024 Department of EEE 42
  • 43.
  • 45. 20/01/2024 Department of EEE 45 Literature Survey:  if batteries have reached their limit by using internal resistance to evaluate the state of health (SOH). However, due to capacity independence from the internal resistance, it can bring about contradicting outcomes for the SOH of the battery. The SOH is more accurately defined as the present battery status with relation to the capacity and power SOH, in which degradation, internal resistance, and inconsistency of capacity are all considered. With the use of this method, a clear advantage can be seen by analyzing data and by comparing it to other methods.
  • 46. 20/01/2024 Department of EEE 46  researchers utilized probability distribution and adopted the concept of Monotonic echo sate Networks or MONESNs algorithm for tracking nonlinear degradation patterns of batteryRUL estimation. A correlation model between health index and battery capacity is developed. Two sets of data of lithium-ion batteries are used to prove the efficiency of the proposed method. CONTINUE…
  • 47. Result & outcomes : • The safety and efficiency of electric vehicles have significantly improved as a result of the use of EV BMS with charge monitor and fire protection. • BMS should have temperature monitoring, cell balancing, overcurrent protection, fire suppression systems, and containment systems in order to prevent potential risks like thermal runaway and fire. • By preventing overcharging, undercharging, or over discharging , which can harm the battery and shorten its lifespan, the BMS should also be made to increase battery life.
  • 48. Advantages : • Real Time Monitoring and Reporting • Extended Battery Life • Optimal Performance • Early Fault Detection
  • 49. 20/01/2024 Department of EEE 49 Applications: • Electric Vehicle Manufacturing • Public Charging Infrastructure • EV Service and Maintenance Centres • EV Battery Recycling • Energy Storage System
  • 50. References : 1. Abhishek Prakash, Unnati K More, Sarita Kushwaha, Aviraj B Gholap, Prof Kishore Muley , " EV Battery Protection System," in International Research Journal of Engineering and Technology (IRJET) , Volume: 09 Issue: 06 | June 2022, ISO 9001:2008 Certified Journal. 2. XIAOHONG DIAO, LINRU JIANG, TIAN GAO , LIANG ZHANG , (Member, IEEE),JUNYU ZHANG, LONGFEI WANG, AND QIZHI WU,“Research on Electric Vehicle Charging Safety Warning Based on A-LSTM Algorithm”, Digital Object Identifier 10.1109/ACCESS.2023.3281552, https://creativecommons.org/licenses/by-nc- nd/4.0/ 3. Rohini Shinde, Dhanshri Aglave, Prof Pranjali Kamble , “EV BMS With Charger Monitor and Fire Protection” , International Journal of Research Publication and Reviews, Vol 4, no 5, pp 4354-4356 May 2023, Journal homepage: www.ijrpr.com ISSN 2582-7421. 20/01/2024 Department of EEE 50