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p 1
Supply Network Planning Design
p 2
 SNP process
 Planning methods
 Master data
 Planning book, Data View
 Key points
 Application
Supply Network Planning (SNP)
4/17/2024
ICL & IBM Confidential
p 3
1. Demand plan has been created in APO DP
2. Release of Demand plan to SNP
3. SNP planning run
4. Release of SNP Plan to APO DP
5. Optional: conversion of SNP Orders to PP/DS Orders
SNP process
4/17/2024
ICL & IBM Confidential
p 4
1. Optimization-based planning
2. Heuristic-based planning
3. Supply and Demand Propagation
Planning methods
4/17/2024
ICL & IBM Confidential
Area
Heuristic and
Capacity Leveling
Capable-to-Match Optimizer
Business Objective
To create a
feasible plan with
few bottleneck
resources
To create a
feasible plan by
fulfilling the highest
priority demand
first
To create a
feasible plan with
minimum costs
To maximize profits
Demand Type Not relevant
Prioritized demand
and demand-
specific supply
strategies
Demand can be
aggregated for
three demand
classes or by
customer locations
p 5
Master Data
4/17/2024
ICL & IBM Confidential
APO Supply Chain
Number Object Description
1 Location Plant, DC, Customer or Vendor
2 Transportation
lane
Transfers stock between source and
target location. Characterized with
means of transport, products
3 Product Location Combination of product and location
4 Means of
transport
Determines different transportation
types
5 Resource Determines production, handling,
storing or transportation capacities
6 Production Data
Structure (PDS)
Contains information about the
production cycle and the component
assignment
7 Quota
arrangement
Characterizes purchasing quantities
Look at examples at the end of presentation
p 6
Planning book
4/17/2024
ICL & IBM Confidential
Demand, production plan, stock transfers, sales orders and stocks are represented in one data
view. Other data views can be created to work with capacities, transportations, batches etc.
p 7
Planning Book, Data View & Selection Profile
4/17/2024
ICL & IBM Confidential
Planning book – CRP_SNP
Data view – SNP_PLAN
Selection – CRP_TEST_01
p 8
 Forecast – demand released from Demand Planning
 Sales orders – sales orders transferred from ECC
 Distribution Demand (Planned) – demand resulted from planning run
 Dependent Demand – demand resulted from BOM explosion
 Distribution Receipt (Planned) – receipt resulted from planning run
 Production (planned) – production resulted from planning run
 Manufacture of co-products – co-products production planned
 Stock on Hand – stock of planned products
Key figures
4/17/2024
ICL & IBM Confidential
p 9
1. Planning both of production and transportation in one run throughout all
the supply chain
2. Capacities of production, storing, handling and transportation can be
taken into account
3. Production Plan meets Demand Plan and can be released to APO DP
4. Optimization-based method can be used
5. Safety stock can be calculated
6. Bucket planning – all requirements in bucket are aggregated in one
Key points
4/17/2024
ICL & IBM Confidential
p 10
Master data – Supply Chain
4/17/2024
ICL & IBM Confidential
p 11
Master data – Supply Chain
4/17/2024
ICL & IBM Confidential
p 12
Master data – Location
4/17/2024
ICL & IBM Confidential
p 13
Master data – Location
p 14
Master data – Transportation Lane
Version 1.0
1
4
p 15
Master data – Transportation Lane
p 16
Master data – Product
Version 1.0
1
6
p 17
Master data – Product
p 18
Master data – PDS
Version 1.0
1
8
p 19
Master data – PDS
p 20
Master data – Resource
Version 1.0
2
0
p 21
Master data – Resource

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APO SNP Planning Process in Chemical Company.pptx

  • 1. p 1 Supply Network Planning Design
  • 2. p 2  SNP process  Planning methods  Master data  Planning book, Data View  Key points  Application Supply Network Planning (SNP) 4/17/2024 ICL & IBM Confidential
  • 3. p 3 1. Demand plan has been created in APO DP 2. Release of Demand plan to SNP 3. SNP planning run 4. Release of SNP Plan to APO DP 5. Optional: conversion of SNP Orders to PP/DS Orders SNP process 4/17/2024 ICL & IBM Confidential
  • 4. p 4 1. Optimization-based planning 2. Heuristic-based planning 3. Supply and Demand Propagation Planning methods 4/17/2024 ICL & IBM Confidential Area Heuristic and Capacity Leveling Capable-to-Match Optimizer Business Objective To create a feasible plan with few bottleneck resources To create a feasible plan by fulfilling the highest priority demand first To create a feasible plan with minimum costs To maximize profits Demand Type Not relevant Prioritized demand and demand- specific supply strategies Demand can be aggregated for three demand classes or by customer locations
  • 5. p 5 Master Data 4/17/2024 ICL & IBM Confidential APO Supply Chain Number Object Description 1 Location Plant, DC, Customer or Vendor 2 Transportation lane Transfers stock between source and target location. Characterized with means of transport, products 3 Product Location Combination of product and location 4 Means of transport Determines different transportation types 5 Resource Determines production, handling, storing or transportation capacities 6 Production Data Structure (PDS) Contains information about the production cycle and the component assignment 7 Quota arrangement Characterizes purchasing quantities Look at examples at the end of presentation
  • 6. p 6 Planning book 4/17/2024 ICL & IBM Confidential Demand, production plan, stock transfers, sales orders and stocks are represented in one data view. Other data views can be created to work with capacities, transportations, batches etc.
  • 7. p 7 Planning Book, Data View & Selection Profile 4/17/2024 ICL & IBM Confidential Planning book – CRP_SNP Data view – SNP_PLAN Selection – CRP_TEST_01
  • 8. p 8  Forecast – demand released from Demand Planning  Sales orders – sales orders transferred from ECC  Distribution Demand (Planned) – demand resulted from planning run  Dependent Demand – demand resulted from BOM explosion  Distribution Receipt (Planned) – receipt resulted from planning run  Production (planned) – production resulted from planning run  Manufacture of co-products – co-products production planned  Stock on Hand – stock of planned products Key figures 4/17/2024 ICL & IBM Confidential
  • 9. p 9 1. Planning both of production and transportation in one run throughout all the supply chain 2. Capacities of production, storing, handling and transportation can be taken into account 3. Production Plan meets Demand Plan and can be released to APO DP 4. Optimization-based method can be used 5. Safety stock can be calculated 6. Bucket planning – all requirements in bucket are aggregated in one Key points 4/17/2024 ICL & IBM Confidential
  • 10. p 10 Master data – Supply Chain 4/17/2024 ICL & IBM Confidential
  • 11. p 11 Master data – Supply Chain 4/17/2024 ICL & IBM Confidential
  • 12. p 12 Master data – Location 4/17/2024 ICL & IBM Confidential
  • 13. p 13 Master data – Location
  • 14. p 14 Master data – Transportation Lane Version 1.0 1 4
  • 15. p 15 Master data – Transportation Lane
  • 16. p 16 Master data – Product Version 1.0 1 6
  • 17. p 17 Master data – Product
  • 18. p 18 Master data – PDS Version 1.0 1 8
  • 19. p 19 Master data – PDS
  • 20. p 20 Master data – Resource Version 1.0 2 0
  • 21. p 21 Master data – Resource