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Automated Guided Vehicle
Jagannath
M.Tech(CIM)
1MS16MCM08
Introduction
• An automated or Automatic guided vehicle
system is material handling system .which are
programmed for moving in different paths on the
factory floor.
• The vehicle are powered by manes of an electric
motor.
• AGVs can carry the load from one work station to
another workstation.
• The AGV is a key component to chive the
objectives of FMS.
Components of AGV
• Mechanical component
• Electrical component
• Electronic component
Classification of AGV
1. Driverless trains or towing vehicles
2. AGVS pallet trucks
3. AGVS unit load carries
4. Fork trucks
1. Driverless trains or towing vehicles
• It was first types of AGVS which has been
introduced
• The primary faction of this vehicle is pull the
trailers up to 2500 kg at speed up to 5 km/hr
• main application includes in the bulk
movement of the product into out of the
warehouse .
Towing vehicle
2. AGVS pallet trucks
• The AGV pallet truck vehicles are loaded in
terms of pallet by human workers with
arranging on weight parameters .
• The component are dispatched with different
location based on weight parameters and
process are completely automated.
AGVS pallet trucks
3. AGVS unit load carries
• Unit load carriers move the loads from one station to
another station.
• Powered rollers, moving belt, mechanized lift platform,
and other device are attached to this type AGVs.
• There are two types of unit load carries
1. Light load AGVs
2. Assembly line AGVs
Light load AGVs
Assembly line AGVs
4. Fork trucks
• Fork truck type AGVs is consiste of forks to lift
the objects.
• They are commonly employed in a place
where storage of parts are at elevated heights.
I
Advantages of AGVs
• Reduction in direct labor
• Utilization of less floor space during material
handling.
• Better control of material flow and inventory.
• Improvement in safety records.
• Reduction in product damage.
• Ease of removal and relocation.
• System adaptability and flexibility
• Improved productivity and quality
Disadvantages of AGVs
• Expensive.
• Requirement of specially designed floor
space.
• Equal support from workers is required.
• Maintenance is required.
• Sufficient supported from management is
required.
Application of AGV
• Flexibility manufacturing system.
• Assembly line operations.
• Raw material handling.
• Driverless train operations.
• Pallet handling.
• Finished product handling
• Trailer loading
Types of navigation in AGVs
1. Guide path navigation
2. Laser target navigation
3. Wired navigation
1. Guide path navigation
• The AGV’S( some known as automated guided
carts or AGC’S) use magnetic tape for the
guide path
• The AGC’S is fitted with the appropriate guide
sensors to follow the path of the tape.
• It is considered a “passive” system since it
does not require the guide medium to be
energized as wire does
Guide path navigation
Laser target navigation
• The AGV’S carry’s a laser transmitter and receiver
on a rotating turret.
• The laser is sent off then received again the angle
and distances are automatically calculated and
stored into AGV’S memory
• The AGV’S has reflector map stored in memory
and can correct its position based on errors
between the expected and received
measurements.
Laser target navigation
Wired navigation
• The wired sensor is placed on bottom of the
AGV’S and is placed facing the ground.
• A slot is cut in the ground and a wire is placed
approximately 1 inch below the ground.
• The sensors detects the radio frequency being
transmitted from the wire and follows it.
Wired navigation
AGVs control system
1. Computer controlled system
2. Remote dispatch control system
3. Manual control system
1. Computer controlled system
• The path controller controls the guide path of
AGVs sends the information to AGVs process
controller.
• Process controller directs movement of
vehicles interchanges the information with the
host computer.
• this is a most expensive and complex type
control
2. Remote dispatch control system
• in this control system instruction are issued
from a remote control station .
• human operator control system send the
information directlaly to vehicle the human
operator does have the direct control over
the vehicle.
• This type of systems generally have a
automatic loading and unloading capability.
3.Manual control system
• The destination is fed on the onboard control
on the vehicle a human operator.
• after loading the vehicle moves through the
guide path for the destination by itself.
• reaching the destination it stops for the
human operator to direct loading least
expensive control system efficiency depends
on operator performance .
Case study: Towards an Automated
Guided Vehicle (AGV) in Sprinkler
Irrigation
• Abstract
• The new technology plays a more important role in
improving the productivity over the agricultural
industry.
• This paper is explained details about the sprinkler
irrigation method to decrease the man power defects
as well as save energy and time in sprinkle irrigation
method
• develop an automated guided vehicle with
capability to change sprinklers timely and an
appropriate position for sprinkle irrigation classic
method .
Methodology
• In sprinkle irrigation classic system irrigation
wings fixed but sprinklers are movable.
• This method has easier utilization lower
expansive and alternative moving compare
with other method.
• this method has developed in recent year
• one of the disadvantage of this method the
pipes are fixed during the irrigation session
but irrigation riser are moved by human labor
with the sprinkles which are installed on
each raiser.
• In this situation automated guide vehicle
(AGV) to replace the classic sprinkle system
Advantages and disadvantage of this
method is
• High quality of irrigation is achieved.
• It careful control the irrigation process.
• Replace the human power
1. High cost of construction
2. The problem associate with assembly and
disassembly after harvesting period.
Result
• In convention irrigation method during each
irrigation period (6hours), one hours loss for
changing the sprinkler. The losing time in day
is equal to 4 hours, this is eliminated by using
AGV equipped irrigation method
Conclusion
• This paper explained about the irrigation and
its methods .two categories has been
explained briefly
• the first method is include some traditional
method and second method include modern
method
• By using modern method encountered such
as moving the sprinklers with human labor
and also saves the time
Case Study: Automated Guided
Vehicle Trans Car in AKA hospital
• The customer
AKA hospital has more than 1 000 employees, 614 beds and
provides medical and surgical care to 16 000 in patients and
20000 outpatients yearly in 13 specialized
• The Challenge
While seeking for cost saving potential, the hospital came
across material management and logistics processes.
Therefore, AKA hospital required a system for automated
transports of linen, waste, medical, and sterile goods,
combined with easy modifications of the transport routes or
schedules.
• The Solution
• Over the last years, AKA was highly satisfied with
the use of the former AGV system Trans Car LTC 1
• AGV system was realized in two phases The first
phase impletemented the transport of food and
sterile goods containers.
• while during the second phase, the transport of
linen and waste containers was implemented.
Result
• Cost reduction for internal logistics processes
• Transparency and control of delivery status
• Just-in-time delivery of material
Reference
• Automation textbook Mikall P.Grovver, Computer
Integrated Manufacturing textbook by Bharat
vinjamuri
• Journal of Chemical and Pharmaceutical Science
Automate Guided Vehicle Dhamodharan P*, Dinesh
S
• International journal of environment science and
development,vol4,No.5,October 2013 Towards an
Automated Guided Vehicle (AGV) in Sprinkler
Irrigation Saeid Jafari, Reza Vatankhah Barenji, and
Majid Hashemipour
• Flexible manufacturing system textbook H.K
Shivanand

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AGV.pdf

  • 2.
  • 3. Introduction • An automated or Automatic guided vehicle system is material handling system .which are programmed for moving in different paths on the factory floor. • The vehicle are powered by manes of an electric motor. • AGVs can carry the load from one work station to another workstation. • The AGV is a key component to chive the objectives of FMS.
  • 4. Components of AGV • Mechanical component
  • 5. • Electrical component • Electronic component
  • 6. Classification of AGV 1. Driverless trains or towing vehicles 2. AGVS pallet trucks 3. AGVS unit load carries 4. Fork trucks
  • 7. 1. Driverless trains or towing vehicles • It was first types of AGVS which has been introduced • The primary faction of this vehicle is pull the trailers up to 2500 kg at speed up to 5 km/hr • main application includes in the bulk movement of the product into out of the warehouse .
  • 9. 2. AGVS pallet trucks • The AGV pallet truck vehicles are loaded in terms of pallet by human workers with arranging on weight parameters . • The component are dispatched with different location based on weight parameters and process are completely automated.
  • 11. 3. AGVS unit load carries • Unit load carriers move the loads from one station to another station. • Powered rollers, moving belt, mechanized lift platform, and other device are attached to this type AGVs. • There are two types of unit load carries 1. Light load AGVs 2. Assembly line AGVs
  • 14. 4. Fork trucks • Fork truck type AGVs is consiste of forks to lift the objects. • They are commonly employed in a place where storage of parts are at elevated heights. I
  • 15. Advantages of AGVs • Reduction in direct labor • Utilization of less floor space during material handling. • Better control of material flow and inventory. • Improvement in safety records. • Reduction in product damage. • Ease of removal and relocation. • System adaptability and flexibility • Improved productivity and quality
  • 16. Disadvantages of AGVs • Expensive. • Requirement of specially designed floor space. • Equal support from workers is required. • Maintenance is required. • Sufficient supported from management is required.
  • 17. Application of AGV • Flexibility manufacturing system. • Assembly line operations. • Raw material handling. • Driverless train operations. • Pallet handling. • Finished product handling • Trailer loading
  • 18. Types of navigation in AGVs 1. Guide path navigation 2. Laser target navigation 3. Wired navigation
  • 19. 1. Guide path navigation • The AGV’S( some known as automated guided carts or AGC’S) use magnetic tape for the guide path • The AGC’S is fitted with the appropriate guide sensors to follow the path of the tape. • It is considered a “passive” system since it does not require the guide medium to be energized as wire does
  • 21. Laser target navigation • The AGV’S carry’s a laser transmitter and receiver on a rotating turret. • The laser is sent off then received again the angle and distances are automatically calculated and stored into AGV’S memory • The AGV’S has reflector map stored in memory and can correct its position based on errors between the expected and received measurements.
  • 23. Wired navigation • The wired sensor is placed on bottom of the AGV’S and is placed facing the ground. • A slot is cut in the ground and a wire is placed approximately 1 inch below the ground. • The sensors detects the radio frequency being transmitted from the wire and follows it.
  • 25. AGVs control system 1. Computer controlled system 2. Remote dispatch control system 3. Manual control system
  • 26. 1. Computer controlled system • The path controller controls the guide path of AGVs sends the information to AGVs process controller. • Process controller directs movement of vehicles interchanges the information with the host computer. • this is a most expensive and complex type control
  • 27. 2. Remote dispatch control system • in this control system instruction are issued from a remote control station . • human operator control system send the information directlaly to vehicle the human operator does have the direct control over the vehicle. • This type of systems generally have a automatic loading and unloading capability.
  • 28. 3.Manual control system • The destination is fed on the onboard control on the vehicle a human operator. • after loading the vehicle moves through the guide path for the destination by itself. • reaching the destination it stops for the human operator to direct loading least expensive control system efficiency depends on operator performance .
  • 29. Case study: Towards an Automated Guided Vehicle (AGV) in Sprinkler Irrigation • Abstract • The new technology plays a more important role in improving the productivity over the agricultural industry. • This paper is explained details about the sprinkler irrigation method to decrease the man power defects as well as save energy and time in sprinkle irrigation method • develop an automated guided vehicle with capability to change sprinklers timely and an appropriate position for sprinkle irrigation classic method .
  • 30. Methodology • In sprinkle irrigation classic system irrigation wings fixed but sprinklers are movable. • This method has easier utilization lower expansive and alternative moving compare with other method. • this method has developed in recent year
  • 31. • one of the disadvantage of this method the pipes are fixed during the irrigation session but irrigation riser are moved by human labor with the sprinkles which are installed on each raiser. • In this situation automated guide vehicle (AGV) to replace the classic sprinkle system
  • 32. Advantages and disadvantage of this method is • High quality of irrigation is achieved. • It careful control the irrigation process. • Replace the human power 1. High cost of construction 2. The problem associate with assembly and disassembly after harvesting period.
  • 33. Result • In convention irrigation method during each irrigation period (6hours), one hours loss for changing the sprinkler. The losing time in day is equal to 4 hours, this is eliminated by using AGV equipped irrigation method
  • 34. Conclusion • This paper explained about the irrigation and its methods .two categories has been explained briefly • the first method is include some traditional method and second method include modern method • By using modern method encountered such as moving the sprinklers with human labor and also saves the time
  • 35. Case Study: Automated Guided Vehicle Trans Car in AKA hospital • The customer AKA hospital has more than 1 000 employees, 614 beds and provides medical and surgical care to 16 000 in patients and 20000 outpatients yearly in 13 specialized • The Challenge While seeking for cost saving potential, the hospital came across material management and logistics processes. Therefore, AKA hospital required a system for automated transports of linen, waste, medical, and sterile goods, combined with easy modifications of the transport routes or schedules.
  • 36. • The Solution • Over the last years, AKA was highly satisfied with the use of the former AGV system Trans Car LTC 1 • AGV system was realized in two phases The first phase impletemented the transport of food and sterile goods containers. • while during the second phase, the transport of linen and waste containers was implemented.
  • 37. Result • Cost reduction for internal logistics processes • Transparency and control of delivery status • Just-in-time delivery of material
  • 38.
  • 39. Reference • Automation textbook Mikall P.Grovver, Computer Integrated Manufacturing textbook by Bharat vinjamuri • Journal of Chemical and Pharmaceutical Science Automate Guided Vehicle Dhamodharan P*, Dinesh S • International journal of environment science and development,vol4,No.5,October 2013 Towards an Automated Guided Vehicle (AGV) in Sprinkler Irrigation Saeid Jafari, Reza Vatankhah Barenji, and Majid Hashemipour • Flexible manufacturing system textbook H.K Shivanand