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Kryst l Magazine
                                                ®
                                            ®




www.kryton.com    Leaders in Integral Crystalline Waterproofing                       Volume 14 | Issue 2




  Waterproofing the

  Alakanada Dam




   PLUS:
   Selecting a Waterproofing System for ICFs

   Spotlight on Australia & New Zealand




                                                                  Krystol® Magazine               1
photo credit: dejahthoris
WATERTIGHT CONCRETE.
KIM® was selected as the waterproofing solution that could meet the technical
complexities of the Aquarium at YVR within a tight schedule.
Kryton’s unique self-sealing Krystol® technology waterproofs your concrete and protects your reputation. We assure you’ll meet and exceed
spec because of our extensive testing, code approvals and conformance to ACI and PCA admixture guidelines for Permeability Reducing
Admixtures under Hydrostatic water pressure (PRAH).

 Kryton’s concrete waterproofing system is used to waterproof the world’s iconic buildings, tunnels, dams and infrastructure developments of all
sizes where quality is paramount.

Contact us to see how we can help you.




www.kryton.com                                                               ®                                   +1-800-267-8280

                                                  At the Lab. In the Field. By Your Side.
Contents                                                                                     Volume 14 | Issue 2



4        Top Five Things to Know About
         Permeability Reducing Admixtures

6        Waterproofing a Dam in Rugged India –
         The Alakanada Dam

9        CEO Column

10       Selecting a Waterproofing System for ICFs

12       Kryton News

13       Ask a Kryton Expert
                                                                                             10
14       Kryton in Australia and New Zealand                                                 Learn about how to waterproof concrete while
                                                                                             using Insulating Concrete Formwork (ICF).


                                                                                             Krystol® Magazine is printed by
                                                                                         6   Kryton International Inc.
                                                                                             1645 East Kent Avenue
                                                                                             Vancouver, BC V5P 2S8
                                                                                             Canada
                                                                                             www.kryton.com

                                                                                             For information about this publication or
                                                                                             about Kryton International Inc., write to the
                                                                                             above address, phone 604-324-8280 or
                                                                                             1-800-267-8280, or email info@kryton.com.

                                                                                             Copyright © 2011 Kryton International Inc.
                                                                                             All rights reserved.

                                                                                             Editors/Contributors
                                                                                             Alain Lok      Kevin Davis
                                                                                             Alex Emlyn     Kevin Yuers
                                                                                             Ali Biparva    Sheila Dong
                                                                                             Jeff Bowman Krystol Group PTY Ltd.
                                                                                             Jillian Work   Fraser Brown & Stratmore Ltd.
                                                                                             Kari Yuers

                                                                                             Design/Production
                                                                                             Yvonne Lee

                                                                                             Printed in Canada by
                                                                                             Horseshoe Press Inc.
Read how Kryton products are helping to extend the life of the concrete at the massive
Alakanada Dam in India.
                                                                                             Krystol® Magazine                          3
Top Five Things to Know
                                               About Permeability
                                               Reducing Admixtures
The American Concrete Institute (ACI)          for Hydrostatic conditions (PRAH).            at repelling rain water and reducing water
is a long-standing, globally recognized        The new categories do away with the           ingress under damp conditions.
institution that sets standards followed       old terms of “damp-proofers” and              However, with PRANs, the resistance to
by the construction industry around the        “waterproofers”, which were vague,            water pressure is limited or temporary at
world. Its extensive library of reports and    poorly defined and lead to confusion          best. As a result, PRANs are unsuitable
body of educational programs has made          regarding the capabilities and limitations    for use in structures exposed to
it an essential resource for all in            of each admixture.                            hydrostatic pressure.
the industry.
                                                                                             PRAHs on the other hand, use a pore
The recently re-published ACI 212.3R-10:                                                     blocking mechanism that makes them
Report on Chemical Admixtures for                                                            capable of resisting water pressure.
Concrete includes a new chapter, Chapter                                                     This allows PRAHs to be used in
15, specifically discussing permeability                                                     more demanding applications such
Reducing Admixtures (PRAs). These                                                            as basements, tunnels and water
admixtures reduce the rate at which water                                                    containment structures. PRAHs are
enters into the concrete matrix.                                                             sufficiently stable to water under pressure
                                                                                             that they can protect the structure for the
Prior to the addition of Chapter 15,                                                         lifetime of the concrete.
PRAs were mentioned only in passing as
waterproofers or damp-proofers, and the                                                      2. There are three different
information was buried in a section of                                                       compositions of PRAs
the report entitled “Miscellaneous”. Today,
this specific category of admixtures has                                                     PRA materials fall into three broad
found its rightful place. Below is a list of                                                 categories: 1) hydrophobic or water
the top five things to know about PRAs.                                                      repellent chemicals, 2) finely divided
                                                                                             solids or “densifiers” and 3) crystalline
1. There are two new categories                                                              chemicals. Water repellent chemicals
of Permeability Reducing                                                                     describe soaps, stearates and oils designed
Admixtures                                                                                   to increase water repellency and reduce
                                               The Santa Lucia Canal in Mexico was           adsorption. Finely divided solids are clay,
                                               waterproofed with a PRAH solution that
Permeability Reducing Admixtures now           could resist hydrostatic pressure.            silica and polymers that take up space
have a new system of classification. Today                                                   and densify the concrete. Crystalline
all PRAs can be either categorized as          With a PRAN, water absorption is              chemicals hydrate with cement and
Permeability Reducing Admixtures for           reduced through the use of water              water to reduce porosity and grow pore
Non-hydrostatic conditions (PRAN)              repellent chemicals or small, filler          blocking deposits. This creates a network
or Permeability Reducing Admixtures            particles (densifiers). PRANs are effective   of pore blocking crystals that becomes

  4                    www.kryton.com
4. Some products claim to be
                                                                                                       PRAHs but are not

                                                                                                       Some products include a superplasticizer
                                                                                                       so they can be tested with a much
                                                                                                       lower water-cement ratio compared
                                                                                                       to a control concrete. This increases
                                                                                                       water resistance in the short term, but
Crystalline chemicals fill the concrete’s pores blocking the flow of water.
                                                                                                       does not address the shortcomings of
                                                                                                       hydrophobic water repellents or finely
integrally bound within the concrete.              3. Different testing methods are                    divided solids. These materials still
The crystals will continue to form in              necessary for each PRA category                     fuction as PRANs. Furthermore, not all
the presence of water over the lifetime                                                                admixtures that claim to be crystalline
of the concrete, and can even self-seal            There are different means of testing a              are true hydrophilic crystalline. Some
leaking cracks.                                    PRA – some are appropriate for testing              chemical admixtures, such as those based
                                                   PRANs, while others are only suitable               on sodium silicate, merely “crystallize”
Hydrophobic water repellent chemicals              for testing a PRAH. Absorption tests,               as they dry. This short term reaction
are PRANs because the concrete pores               such as BS 1881-122 (or ASTM C1585),                is very limited compared to on-going
are not blocked in any way. While                  immerse or partially immerse a sample of            hydrophilic crystalline reactions, and
finely divided solids provide some pore            concrete in water and measure the weight            does not provide the long-term water
blocking and water resistance in damp              gain over time. However, absorption tests           resistance or self-sealing properties
conditions, their resistance to water              do not apply to water under pressure;               required for an admixture to be a
pressure is not stable enough to withstand         therefore, they are inappropriate for               PRAH. These admixtures are still
long-term water pressure. Crystalline              testing products that must withstand                classified as PRAN.
admixtures are PRAHs because they
offer the highest and most stable water
resistance, have self-sealing properties
and continuously improve over time.



                                                          Competitor A                           KIM                       Control (Untreated)

                                                   Permeability test showing the depth of water penetration of three samples.

                                                   hydrostatic conditions. A pressure driven           5. The long term success of a
                                                   test, such as DIN 1048-5 or BS EN                   PRAH relies on three main factors
                                                   12390-8, is required to test whether an
                                                   admixture is a PRAH because these are               When choosing a PRAH, look for a
                                                   the only tests that compare performance             product that offers high levels of water
                                                   under hydrostatic conditions. These                 resistance compared to a control (60 to
                                                   tests apply pressurized water to one side           90 per cent improvement compared to a
                                                   of a concrete sample over a period of               control concrete) tested using a pressure
                                                   time. Results are reported as a time to             driven test and without the use of a
                                                   full saturation, depth of water                     superplasticizer. It should also have the
                                                   penetration or as a coefficient of                  following traits in order to act as a reliable
                                                   permeability (a numerical expression of             replacement for external waterproofing
                                                   the concrete’s permeability). In a pressure         membranes: the ability to improve over
Absorption test showing how much water             driven test, a PRAH should be able to               time, the ability to self-seal hairline cracks
was absorbed into the concrete block.              demonstrate the ability to significantly            and a long performance history. It is only
Products that promote absorption testing           reduce water penetration.                           by having all these features that you can
are generally a PRAN.                                                                                  rely on your product to perform as a
                                                                                                       PRAH over the lifetime of your concrete.
                                                                                                       Krystol® Magazine                         5
Waterproofing a Dam in Rugged India

The Alakanada Dam


The Alakanada River runs through the         capital region of Delhi, the second          and proximity to mountain run off. It
foothills of the Himalaya Mountains          largest metropolitan area in India, with a   provided the best chance to develop
and is a major water source for northern     population of nearly 14 million people.      hydro electricity and manage the level of
India. In 2005 GMR Energy started                                                         the river.
developing a 330 megawatt (MW)               The project includes a 40 metre (m)
hydroelectric dam and power plant on         high dam, a three kilometre (km) long        This site is nestled in a mountain valley.
the riverbanks to help satisfy the           headrace tunnel and an underground           While the surrounding mountains are
growing seasonal demand for power in         penstock leading to an underground           vast and breath-taking, it is a very remote
northern India.                              power station with two 70 MW run of          region that presents challenges to travel
                                             river turbines. The total head of water on   and year-round work schedules. Getting
Consistent electricity is one of the major   the project is 480m.                         to the site requires a 340 km drive from
issues facing India. Many homes and                                                       New Delhi on sometimes unreliable,
businesses throughout India maintain         The dam and power plant is located           winding mountain roads, which can take
gas generators to ensure a consistent        just outside the town of Srinigar in         12 to 14 hours in travel time. The location
supply of electricity. Most of the power     Uttarakhand (formerly Uttaranchal)           has snowfall for between four and six
generated by the dam and power plant         State in northern India. This site was       months a year, so construction cannot
will be channeled to serve the national      chosen due to its location on the river      take place during the winter. As a result,

  6                    www.kryton.com
Kryton has been working closely with the onsite ready-mix plant to optimize the mix design.

                                             waterproofing concrete with a                  of Srinigar. Modern day Srinigar was re-
                                             straightforward, dependable and                established by the British between 1897
                                             guaranteed system offers an indispensible      and 1899. They used urban planning
                                             level of protection, particularly for dam      methodology to create a new grid-iron
                                             walls with steel reinforcement. If water       patterned town on the upper third terrace
                                             enters cracks in the concrete, it can          southeast of the previous city site. The
                                             damage the reinforcing steel below the         town was granted urban status in 1931
                                             concrete surface. Steel expands when it        and today is a major economic, cultural
                                             corrodes, which leads to more cracks and       and educational centre in the region.
                                             water ingress. Over time, the concrete
                                             deteriorates and fails, which can result in    Due to the extreme risk potential in
                                             devastating floods.                            building or waterproofing a dam,
                                                                                            governments and engineers are turning
                                             The town of Srinigar is all too familiar       increasingly to integral crystalline
                                             with the devastation of floods. On August      waterproofing manufacturers for help.
                                             26, 1894, over 10,000 million cubic feet       Integral systems can add decades to
                                             of water from the breached Gohna Lake          the life of a concrete structure. Unlike
                                             completely swept away the original town        membrane systems that can deteriorate


it is anticipated that it will take double

                                                DID YOU KNOW?
the normal length of time to complete
the project. The project is scheduled to
achieve commercial operation in 2014.
                                                The Alakanada River forms one of the
In addition, it is also an active seismic
                                                headstreams of the mighty River Ganges,
zone at risk of earthquakes. On
                                                the holy river for followers of Hinduism.
September 8, 1803, the area suffered
                                                Hindu followers believe the Alakanada
a powerful earthquake that shook the
                                                River split off from the Ganges River when it
whole region and devastated the town of
                                                descended from heaven. It originates from Lake Satopath, a triangular
Srinigar. As a result, the engineering and
                                                lake 4,402 metres above sea level, high in the Nar and Narayan mountain ranges,
construction teams have taken noticeable
                                                and flows 190 kilometres through the Alakanada Valley in Uttarakhand State. In
steps to improve the soil stabilization on
                                                India, the river is also known as a destination for rafting and kayaking adventure
the slopes surrounding the project area.
                                                trips. In fact, the Alakanada River is among the best in the world for river rafting
                                                due to its high grade rapids.
Concrete is bound to crack if it is not
properly placed or cured. Therefore,

                                                                                            Krystol® Magazine                          7
BY YOUR SIDE




Approximately 1,000 tonnes of Kryton’s waterproofing system will be used to treat tens of
thousands of square metres of concrete at the massive dam.

over time, integral systems become part          Membrane (KIM), to the dam face, canal
of the concrete matrix, waterproofing            and two tunnels.
from the inside out. This gives these
systems added reliability over other             Going forward, the 1.8 km long canal
waterproofing systems as they cannot             leading to the pen stocks and two spillway
be punctured or torn. In addition,               tunnels that are each one kilometre long
                                                                                              Kryton provided onsite and lab support for
integral systems won’t be worn away              will be waterproofed entirely using KIM.     the project in India.
by constant exposure to water, salts or          Krystol T1 and T2 will be applied to the
other contaminants and are not affected          upstream section of the dam face, which
by UV rays or concrete expansion and             measures 128m by 340m.                       Kryton’s team has provided valuable
contraction. Finally, integral systems                                                        onsite support to the crews working on
are a green solution. They can extend            In all, approximately 1,000 tonnes of        the mammoth waterproofing project at
the serviceable life of structures by            Kryton’s waterproofing systems will be       the Alaknanda Dam and continues to do
decades and also allow the concrete to           used to treat tens of thousands of square    so today.
be recycled after its useful life is over. For   metres of concrete.
hydroelectric dams, which are a green                                                         In addition to the initial site visit by
form of energy, integral waterproofing                                                        Kryton’s Director of Sales Kevin Davis,
systems make sense.                                                                           the Delhi based sales and engineering
                                                                                              staff has travelled to the dam several
Kryton International Inc. became                                                              times since 2009. While there, they
involved in the project in 2010 after                                                         provide onsite technical support for
taking part in a site review meeting.                                                         concrete pours and application training.
Although Kryton has been involved in
constructing numerous hydroelectric                                                           Kryton also held a training program
dams, this is the first time Kryton has                                                       for the engineering staff to ensure they
contributed to the construction of a                                                          understood all of the steps that needed
hydroelectric dam in India.                                                                   to be taken in using the various products
                                                                                              in Kryton’s waterproofing system. The
Kryton is working with the onsite                                                             company worked with the onsite
                                                 The two 1 km long spillways will be          ready-mix plant to optimize the mix
ready-mix plant to optimize the mix              waterproofed with KIM.
design. Achieving the optimum mix is                                                          design for the mass concrete and assisted
proving to be challenging due to the             Using Kryton’s waterproofing system on       in reducing shrinkage cracking on
vast annual temperature fluctuation at           the dam face, canal and the tunnels          concrete sections.
the site. In addition, Kryton is helping         offers a cost effective solution that will
the onsite construction team to test             surpass performance requirements and         As the completion date for the dam is
and apply Kryton’s surface-applied               ensure the dam’s concrete structure          a few years away, Kryton’s teams will
waterproofing system, Krystol T1 and T2,         remains durable, reliable and safe for       continue to provide ongoing support
and its internal system, Krystol Internal        decades to come.                             and guidance to ensure the project is
                                                                                              successfully completed.
  8                      www.kryton.com
CEO Column




By: Kari Yuers, President & CEO, Kryton International Inc.
I’ve been in the concrete industry for       overseas distributors and customers. By     changes we’ve seen in the information
most of my life. My father created           the late 1980s, the fax machine replaced    technology world.
Kryton International Inc. from the           the Telex.
ground up. My brother and I had our                                                      Over the years, if there is one steadfast
chores as children – often sweeping          With the arrival of the “World Wide Web”    lesson I’ve learned about the concrete
the factory floor and labeling pails of      in 1989, you could communicate with         industry, it is that relationships are
Kryton products. In those days, we made      anyone around the globe with an email       important. Although technology has
waterproofing treatments and at one          address. Google has only existed for a      given us a range of positives, I’ve most
point had more than 150 products for         little more than 10 years and current       valued the new tools that have helped
repairing, coating and building              mainstays like Facebook and YouTube         Kryton stay in touch with our
concrete structures.                         didn’t exist even a half dozen years ago.   distributors and customers. We’ve
                                             Each new technology, amazing in itself,     integrated those new communication
In 1991, I finished my studies, gained       seemed to defy replacement by a superior    tools to strengthen our relationships, and
work experience and returned to              invention, but that was not the case.       to better serve the global market that my
Kryton as Vice President of Technical                                                    father once envisioned.
Services. Ten years later, I became          Similarly, concrete has developed
President and CEO. As I reflect on two       from its simple origins as a mixture of     Today, we no longer use the Telex. Instead,
decades with the company, I am awed by       rock, sand, cement and water into an        we’re building online communities
the rapid changes in technology and the      increasingly complex and sophisticated      through our blog, Concrete Thoughts
overall marketplace.                         chemical product. The applications are      (blog.kryton.com) and Krystol
                                             more versatile than ever – from soaring     Connection e-newsletters you can sign up
When Kryton first opened, my father          skyscrapers to historical structures in     for on our website. As new technologies
envisioned a business that would serve a     need of delicate restoration.               come and go I would like nothing more
global industry. Within two years, Kryton                                                than the concrete industry to become
secured its first international customer.    Concrete has been used for thousands of     early adopters of these advancements,
In those pioneering days, I remember         years, yet the innovations happening now    putting us on the forefront of change.
my mother sitting at the Telex machine       are likely to create the same exponential   Please join the conversations we’ve started
sending and receiving information from                                                   and let’s stay connected.

                                                                                         Krystol® Magazine                       9
Worker treats concrete joints with the Krystol Waterstop System.



Selecting a Waterproofing System for ICFs
With growing pressure to build green,         polystyrene, extruded polystyrene or            move easily into formwork, filling even
high performance structures – without         closed cell polyurethane, these foam            the most congested designs without
the usual expensive eco-price tag – the       forms interlock without the need for glue       the vibration typically required in most
global industry is readily embracing          or mortar and retain structural strength        ICF applications.
Insulating Concrete Formwork (ICF).           via plastic or galvanized steel ties.
First developed in Germany in the 1950s,                                                      Concrete is inherently porous, so
the technology is currently used in more      Concrete is then pumped into the forms          placement becomes critical to avoid
than eight per cent of all low-rise housing   in a circular pattern. This allows for better   cold joining and honeycombing.
in Canada and the U.S. According to           concrete consolidation, mitigating air          Unintentional joints can provide a
a survey conducted by the Insulating          pockets. Once set, the forms become high        weak point where water ingress is more
Concrete Form Association, 36 per cent        strength and air tight. Since the forms         likely to happen. Once the water enters,
of builders say they have used ICFs in the    stay in place, even after the concrete          it can corrode reinforcement within
last decade. Across the pond in the UK,       has set, builders benefit from increased        the concrete and lead to cracking and
there is a growing number of approved         durability, energy efficiency and sound         structural deterioration. This is why
basement walling systems that use ICF         deadening. To further strengthen the            many ICF structures need waterproofing.
and the technology has been noted as a        structure, reinforcing steel can also
Modern Method of Construction by the          be incorporated or steel fibres can be          External Membrane Waterproofing
Building Research Establishment, English      added to the ready mixed concrete to an
Partnerships and Communities England.         engineer’s specification.                       A waterproofing membrane acts as an
                                                                                              external barrier to prevent water from
A large part of ICF popularity is its         With the introduction of self-                  seeping into the ICF structure. Most often
durability. The system is based on light-     consolidating concretes, also known as          they are polyurethane-based, spray or
weight and hollow interlocking forms,         self-compacting concretes, the efficacies       brush applied or peel-and-stick. Solvent-
which concrete is poured into. Composed       of ICF’s have been further enhanced.            based membranes, common in many
of insulating foam such as expanded           These flowable, non-segregating concretes       other types of concrete construction

  10                   www.kryton.com
An ICF prior to application.   Integral Crystalline Waterproofing

                                                                   structure. Water          The ongoing challenges with
                                                                     that enters behind      waterproofing membranes have led to
                                                                       the membrane          a rise in the use of integral crystalline
                                                                        will also affect     waterproofing for ICF systems. Part of
                                                                        its adhesion to      the attraction is it can easily be added
                                                                         the concrete        to concrete during the mixing process.
                                                                         surface, leading    Once added, the chemical compounds
                                                                        to failure at the    remain active for the life of the concrete.
                                                                        membrane seams       The chemicals react with available water
                                                                       and weakening         and cementitious components within
                                                                     the remaining dry       the concrete to grow long, prism shaped
                                                                   concrete sections.        crystals inside the capillary pores, cracks
                                                                                             and joints, blocking water flow. If a new
                                                              Installation with ICF          crack forms later in the concrete and
                                                          systems can also be a              water penetrates, the chemicals react
                                                    challenge. To properly adhere            to stop water ingress. This ever-present
                                             membranes to ICF’s, the surface must            chemical process ensures ongoing
                                             be clean, dry, smooth and even. Because         waterproofing years into the future.
                                             membranes must be carefully wrapped
                                             around corners and protrusions, pipes,          Because the waterproofing ability is
                                             conduit and other penetrations, the             integrated within the concrete, crystalline
                                             installation crew needs to be skilled           waterproofing systems can be used on any
                                             at cutting and lapping. Also, most              concrete shape and cannot be scraped,
                                             membranes require a certain amount of           punctured or torn. This makes the time
                                             space for correct installation. To meet         consuming and often difficult installation
                                             this need, and to comply with Health and        process of membranes obsolete. It allows
                                             Safety regulations, excavation size need        other construction steps to proceed
                                             to be scaled up. This means higher costs        without delay, saving time and money.
                                             for digging, handling and back filling as
A luxury home in the United Kingdom
being constructed out of ICFs.               well as a possible restriction on the size of   Finally, integral crystalline waterproofing
                                             basement you can build on a given plot.         helps to create greener ICF structures.
                                                                                             ICF systems are already well known for
aren’t compatible with ICF systems                                                           their multiple environmental benefits – it
because they destroy the foam.                                                               is estimated that every ICF home saves
                                                                                             approximately eight and a half trees.
External waterproofing systems tend                                                          ICFs also eliminate the soil erosion and
to have much stronger tensile strength                                                       habitat destruction that is associated
than rival waterproofing coatings and                                                        with timber building. Integral crystalline
are always a consistent thickness. These                                                     waterproofing products extend the
membranes can also effectively bridge                                                        serviceable life of concrete structures,
cracks, joints and other defects. This can                                                   enable the future recycling of the
be important when dealing with ICFs,                                                         concrete and also reduce jobsite waste
which are frequently at risk of unseen                                                       – an ideal partner for the already eco-
cold joints and honeycombing even                                                            friendly ICF system.
though the surface of the concrete is
rarely seen.                                                                                 Even though ICFs have been used in the
                                                                                             construction industry for decades, their
Despite these benefits, there are                                                            popularity and use is growing worldwide.
challenges when it comes to effectively                                                      Selecting the right waterproofing product
waterproofing ICF structures with                                                            for these systems is crucial. Regardless
traditional membranes. Although                                                              of which method you choose, select a
boasting good tensile strength, external                                                     high quality, dependable product – and
membranes can be compromised by              When waterproofing ICFs with external           adhere to good concrete practices – to
a single tear, making them vulnerable        waterproofing systems the excavation needs      ensure your ICF structure will remain
to damage during backfilling and             to be scaled up. Leading to higher costs as     permanently dry.
compaction. If the membrane is               well as a possible restriction on the size of
                                             basement you can build on a given plot.
punctured or torn, the damage is
impossible to detect from within the

                                                                                             Krystol® Magazine                        11
Kryton News
A Big Year for Kryton                                                                       Understanding
                                               Kryton International Inc. is marking a
                                               major milestone in 2011. This year our
                                               CEO Kari Yuers celebrates 20 outstanding
                                                                                            Kryton
                                               years with the company. Kari joined
                                               her family’s concrete waterproofing
                                               company in 1991 and has held various
                                                                                            Customers
                                               leadership roles with the company in the
                                               last two decades. Under her leadership       Kryton is always looking for ways
                                               as CEO, the company’s revenues have          to improve themselves. Looking
                                               grown, market reach has expanded             to improve the service to their key
                                               and it has been named the one of the         audience groups, Kryton knew the first
                                               best companies to work for in British        step towards achieving this goal was
                                               Columbia for three consecutive years.        to listen. In order to learn more about
                                               Congratulations Kari!                        the individual needs of these groups,
                                                                                            Kryton conducted an extensive market
                                                                                            research program which was led by an
                                                                                            independent consulting firm based in
                                                                                            Chicago. Kryton wanted to know

A Coast to Coast Kryton                                                                     what their customer’s concerns were,
                                                                                            what challenges they faced, and what
                                                                                            factors were crucial to their success.
Kryton International Inc. is a proud           the prairies. Arrow Construction Products    The researchers were able to obtain
Canadian company that has had success          is a great fit for Kryton in the Atlantic    current and unbiased information from
in western markets for years. When the         Provinces. With five branches across         these groups.
recession hit, and construction slowed         Eastern Canada, they are well known for
down, Kryton’s strategic response was to       their great customer service and are very    Although it was a time and resource
expand. The idea was to plan ahead by          active in the market.                        consuming program, the findings were
developing a foundation in Central and                                                      well worth the investment. Kryton
Eastern Canada so that when the industry                                                    has undertaken to provide the tools
began to recover our presence would be                                                      and resources along with relevant
strong; catching more fish by casting a                                                     information to each audience segment.
wider net.                                                                                  Delivering on customer needs is core to
                                                                                            Kryton’s business model. So whether
For Kryton, finding the right distributor                                                   you are a contractor, owner, architect or
is extremely important as they drive the                                                    engineer, Kryton has the right solution
product forward, impact the quality of the                                                  to help you.
technical support and must collaborate
with all of the other groups in the project.
All these factors and more are considered
when Kryton selects their distribution
partners. After a thorough search, Kryton
has found four new distributors who meet       Canada continues to build innovative
their criteria.                                buildings and infrastructure from coast
                                               to coast. Kryton has now expanded our
In Ontario, Form and Build Supply              distribution relationships to be able to
represents Kryton with their five              offer solutions to every major city
locations throughout Southern Ontario          across the nation. Kryton is now
and their sub distribution partners            protecting concrete structures from the
in other areas such as with Alpine             Pacific to Atlantic Oceans as well as from
Construction Supplies in Ottawa. In            many bodies of water and high water
Manitoba and Saskatchewan, Nu West             tables in between. If you are building
Construction Products stepped forward          concrete structures and are trying to keep
as the company that would take on              water in, out or both, Kryton is your
Krystol products and push them across          Canadian solution.
  12                   www.kryton.com
Ask a Kryton Expert!
Preventing Concrete Corrosion
Deteriorating concrete structures are
a major problem around the world.
Largely attributed to the corrosion of
steel reinforcement, concrete structures
built to last 50 to 100 years routinely need
substantial repairs and rehabilitation
during their service life. Why are
traditional preventative measures
for corrosion not sufficient? More
importantly, what is the solution? Kryton
expert, Alireza Biparva, explains.

How Corrosion Happens
Concrete normally provides reinforcing         Proper curing helps to minimize shrinkage and cracking.
steel with excellent corrosion protection.
Due to the high alkalinity of the concrete,    Under the best conditions, the                 It is important to use a concrete mix
the steel reinforcing bars are passivated      penetration of moisture, chlorides and         with low permeability and to use an
by an iron oxide film that protects the        carbon dioxide is slow, the passive layer      appropriate amount of concrete cover for
steel. However, the passive layer can break    is protected and corrosion is minimal.         the application. Additionally, the concrete
down over time due to atmospheric              Concrete’s ability to resist corrosion         should be placed, consolidated and cured
carbon dioxide. Through a process called       depends largely on the permeability of         following ACI guidelines to minimize
carbonation, the concrete’s pH is lowered      the concrete and the thickness of concrete     shrinkage and cracking. With good
until the passive layer becomes unstable.      cover over the reinforcement. However, if      materials and workmanship, concrete
The passive layer can also be rapidly          cracks are present, aggressive agents can      can resist the development of corrosive
broken down by aggressive chemicals            quickly reach the depth of the steel and       conditions, which increases the durability
such as chloride, which are present in         initiate corrosion.                            of structures and reduces lifetime
coastal environments and used in deicing                                                      maintenance costs.
chemicals. Once the passive layer is           Traditional measures to mitigate
compromised, steel reinforcement will          corrosion have proven to be less effective
corrode if there is moisture and oxygen        than desired. Excessively thick concrete
present at the surface of the steel.           cover over the reinforcing steel is
                                               vulnerable to cracking and corrosion
                                               inhibitors such as calcium nitrite provide
                                               only temporary protection. Epoxy coated
                                               reinforcement was once thought to be
                                               a solution but has proven unreliable
                                               in field applications. The problem is
                                               these systems do nothing to prevent the
                                               conditions that cause corrosion from
                                               developing in the first place. So what is
                                               the solution?

                                               Preventing Corrosion
                                               In all cases, the penetration of water
                                               into concrete is a critical factor in the
                                               corrosion of steel reinforcement. Water
                                               acts as a carrier for chloride ions and
                                               is also required for corrosion to occur.
                                               Therefore, the first line of defense
                                               against corrosion is to prevent the                Alireza Biparva, Cementious Materials
Extreme corrosion can result in major leaks.   penetration of water.                               Specialist at Kryton International Inc.

                                                                                             Krystol® Magazine                        13
Kryton in Australia and New Zealand
The global construction industry has had its fair share of                 the next year, particularly in the earthquake-affected region
economic challenges over the last three years. Australia and New           surrounding Canterbury. In addition, 75 per cent of architects
Zealand’s industries are no exception. But an increasing demand            in New Zealand surveyed by international property and
for resources-based construction as well as progress on major              construction consultants Davis Langdon are expecting new
infrastructure projects has started to turn the tide.                      business to increase – a sign of more construction activity on
                                                                           the horizon.
According to a survey by Australian Industry Group and
Australian Constructors Association, the value of construction             Kryton has been operating in Australia for more than 30 years
projects in the country will rise by almost eight per cent in 2011         and New Zealand’s construction industry for almost a decade.
and 2012. In New Zealand, the restoration and refurbishment                With industry steadily growing, Kryton will continue to be a key
sectors are predicted to contribute the most to growth over                player in the region for years to come.


                                                                           Te Wharewaka O Poneke (Canoe House),
                                                                           Taupo, New Zealand
                                                                           Sitting on reclaimed land along the waterfront in central Wellington, the
                                                                           Te Wharewaka O Poneke (Canoe House) is a new development that will
                                                                           serve as an entertainment centre for the Rugby World Cup in September
                                                                           and October 2011. Showcasing the rich history of Maori art and culture,
                                                                           the venue will include exhibition and function areas, a café and offices.
                                                                           It will also host powhiri (a Maori ritual ceremony), carvings, cultural
                                                                           performances and interactive historic displays.

                                                                           More than 1,100 kg of Kryton’s Krystol Internal Membrane (KIM) was used
                                                                           to waterproof 1,600 cubic metres of concrete in the slab and surrounding
                                                                           concrete landscape. With its location adjacent to the ocean, KIM was the
                                                                           optimal choice for this project where water exposure or ingress is a concern.



Westfield Shopping Centre, Sydney, Australia
Once completed, this high-end boutique shopping centre will house 130
fashion and food specialty stores including some the biggest style icons
such as Gucci, Hugo Boss, Mulberry and DKNY, as well as Australian
retailers CUE, Wanted Shoes, Zimmerman and Carla Zampatti.

On the recommendation of contractors, Kryton’s Krystol Waterproofing
System was selected to waterproof the basement walls, lift pits, water
tanks and cool-rooms. To date 350 cubic metres of KIM have been used
for the project, which began on November 19, 2009 and continues today.




                                                                           Australian Red Cross Blood Services,
                                                                           Melbourne, Australia
                                                                           The Australian Red Cross Blood Services purchased a 16,500 square
                                                                           metre former warehouse for their Melbourne operations but stringent
                                                                           modifications were needed before the building would be able to house
                                                                           the blood bank. The consulting engineers chose Kryton’s waterproofing
                                                                           system because it was seen as the best solution for the job.

                                                                           To date, the project team has used more than 200 cubic metres of KIM
                                                                           to waterproof the substation, plant-room, switch room and trenches.
                                                                           The project is running on schedule and due to complete later this year.


  14                     www.kryton.com
IKEA Store, Princes Highway Tempe,
                                                                                Sydney, Australia
                                                                                The 37,000 square metre store (equivalent to 20 football fields) with
                                                                                parking for 1,775 cars, sits on a 2.3 hectare site located southwest of
                                                                                Sydney’s central business district. Like all IKEA stores, the building
                                                                                is a two-level rectangular shaped building that includes a showroom,
                                                                                restaurant, children’s play area, warehouse, Swedish food market,
                                                                                office space, public amenities and loading dock. Upon completion, the
                                                                                building will be the Southern Hemisphere’s biggest IKEA Store and is
                                                                                expected to attract between two and three million visitors annually.

                                                                                Making the store unique, the building is being constructed on an old
                                                                                garbage dump site. As a result, methane gases exist underneath a portion
                                                                                of the new structure. A 700 metre methane gas wall is being constructed
                                                                                to allow ventilation of the gases. Based on a previous experience, the
                                                                                team of contractors chose Kryton products for waterproofing the
                                                                                below-grade areas, lift pits, travelators pits, basement sections and water
                                                                                tank. Just over 100 cubic metres of KIM-treated concrete were used to
                                                                                waterproof the below-grade areas of the new store.



Sea World Penguin Exhibit,
Gold Coast, Australia
Sea World’s new Penguin Encounter exhibit is home to a large waddle of
King Penguins, the world’s second largest penguin species. The designers
wanted to create an environment that looked as natural as possible, while
retaining the required engineering attributes. The ambient summer
temperature in sub-tropical Queensland is close to 40 degrees Celsius,
but the penguins’ water is chilled to two degrees Celsius.The constant
movement at the waterline creates both significant physical wear on the
concrete structure as well as temperature variation.

Kryton’s KIM was chosen as a solution for waterproofing the artificial
rock in the exhibit. KIM’s self-sealing ability means that despite
temperate changes, the wearing effects of the waterline and penguins
clawing at the rock, the waterproofing will remain durable and reliable
for the lifetime of the structure.




Australia & New Zealand Distributors
Kryton has exclusive distributors throughout Australia & New                    Check out www.kryton.com to see other areas where Kryton
Zealand. Contact any of them to find out more about how                         distributors are changing concrete construction for the better,
Kryton’s waterproofing products can save you time and money.                    throughout the Americas, Europe, Middle East, India and
Or contact Alain Lok, Kryton’s Asia-Pacific Regional Manager at                 Asia-Pacific.
alain@kryton.com or by phone at +1-604-324-8280.



                                                New Zealand                       New Zealand                            Australia
                  AUTHORIZED                    (Auckland)                        (Wellington and South Island)          (NSW, VIC, ACT, QLD, WA)
                  DISTRIBUTOR                   Fraser Brown & Stratmore Ltd.     Fraser Brown & Stratmore Ltd.          Krystol Group Pty Ltd.
                                                Contact: Mr. Denis Marra          Contact: Mr. Hamish Stratmore and      Contact: Mr. Aaran Duncan
                                                Tel: (649) 535-3139               Mr. Craig Meiklejohn                   Tel: (612) 9545-3111
                                                Website: www.fbsltd.co.nz         Tel: (644) 567-8436                    Website: www.krystol.com.au
                                                Email: denis@fbsltd.co.nz         Website: www.fbsltd.co.nz              Email: aaran@krystol.com.au
                                                                                  Email: hamish@fbsltd.co.nz



                                                                                                          Krystol® Magazine                            15
Concrete Waterproofing
 that Works!
KIM® resists hydrostatic pressure up to 140m.


Using KIM® in your concrete can save you time and
money and replace the need to use costly and time
consuming surface applied membranes that can
often prove to be unreliable. Since 1973 Kryton has
helped architects, engineers and builders create dry,
waterproof concrete using Krystol Technology.

Our waterproofing admixture, KIM®, is faster, more
reliable and costs 25% less than using traditional
waterproofing systems. KIM® is backed by the
industry’s longest warranty.

For more information on the longest standing                Custom bags for added quality control
crystalline waterproofing admixture jobs in the
world, visit us online at www.kryton.com or
call us at 1-800-267-8280 or
+1-604-324-8280.
                                                                         Certified to                         CERTIFICATE No 05/4217
                                                                        NSF/ANSI 61
                                                        ®



                                                                                        At the Lab. In the Field. By Your Side.

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Krystol Magazine 14.2

  • 1. Kryst l Magazine ® ® www.kryton.com Leaders in Integral Crystalline Waterproofing Volume 14 | Issue 2 Waterproofing the Alakanada Dam PLUS: Selecting a Waterproofing System for ICFs Spotlight on Australia & New Zealand Krystol® Magazine 1
  • 2. photo credit: dejahthoris WATERTIGHT CONCRETE. KIM® was selected as the waterproofing solution that could meet the technical complexities of the Aquarium at YVR within a tight schedule. Kryton’s unique self-sealing Krystol® technology waterproofs your concrete and protects your reputation. We assure you’ll meet and exceed spec because of our extensive testing, code approvals and conformance to ACI and PCA admixture guidelines for Permeability Reducing Admixtures under Hydrostatic water pressure (PRAH). Kryton’s concrete waterproofing system is used to waterproof the world’s iconic buildings, tunnels, dams and infrastructure developments of all sizes where quality is paramount. Contact us to see how we can help you. www.kryton.com ® +1-800-267-8280 At the Lab. In the Field. By Your Side.
  • 3. Contents Volume 14 | Issue 2 4 Top Five Things to Know About Permeability Reducing Admixtures 6 Waterproofing a Dam in Rugged India – The Alakanada Dam 9 CEO Column 10 Selecting a Waterproofing System for ICFs 12 Kryton News 13 Ask a Kryton Expert 10 14 Kryton in Australia and New Zealand Learn about how to waterproof concrete while using Insulating Concrete Formwork (ICF). Krystol® Magazine is printed by 6 Kryton International Inc. 1645 East Kent Avenue Vancouver, BC V5P 2S8 Canada www.kryton.com For information about this publication or about Kryton International Inc., write to the above address, phone 604-324-8280 or 1-800-267-8280, or email info@kryton.com. Copyright © 2011 Kryton International Inc. All rights reserved. Editors/Contributors Alain Lok Kevin Davis Alex Emlyn Kevin Yuers Ali Biparva Sheila Dong Jeff Bowman Krystol Group PTY Ltd. Jillian Work Fraser Brown & Stratmore Ltd. Kari Yuers Design/Production Yvonne Lee Printed in Canada by Horseshoe Press Inc. Read how Kryton products are helping to extend the life of the concrete at the massive Alakanada Dam in India. Krystol® Magazine 3
  • 4. Top Five Things to Know About Permeability Reducing Admixtures The American Concrete Institute (ACI) for Hydrostatic conditions (PRAH). at repelling rain water and reducing water is a long-standing, globally recognized The new categories do away with the ingress under damp conditions. institution that sets standards followed old terms of “damp-proofers” and However, with PRANs, the resistance to by the construction industry around the “waterproofers”, which were vague, water pressure is limited or temporary at world. Its extensive library of reports and poorly defined and lead to confusion best. As a result, PRANs are unsuitable body of educational programs has made regarding the capabilities and limitations for use in structures exposed to it an essential resource for all in of each admixture. hydrostatic pressure. the industry. PRAHs on the other hand, use a pore The recently re-published ACI 212.3R-10: blocking mechanism that makes them Report on Chemical Admixtures for capable of resisting water pressure. Concrete includes a new chapter, Chapter This allows PRAHs to be used in 15, specifically discussing permeability more demanding applications such Reducing Admixtures (PRAs). These as basements, tunnels and water admixtures reduce the rate at which water containment structures. PRAHs are enters into the concrete matrix. sufficiently stable to water under pressure that they can protect the structure for the Prior to the addition of Chapter 15, lifetime of the concrete. PRAs were mentioned only in passing as waterproofers or damp-proofers, and the 2. There are three different information was buried in a section of compositions of PRAs the report entitled “Miscellaneous”. Today, this specific category of admixtures has PRA materials fall into three broad found its rightful place. Below is a list of categories: 1) hydrophobic or water the top five things to know about PRAs. repellent chemicals, 2) finely divided solids or “densifiers” and 3) crystalline 1. There are two new categories chemicals. Water repellent chemicals of Permeability Reducing describe soaps, stearates and oils designed Admixtures to increase water repellency and reduce The Santa Lucia Canal in Mexico was adsorption. Finely divided solids are clay, waterproofed with a PRAH solution that Permeability Reducing Admixtures now could resist hydrostatic pressure. silica and polymers that take up space have a new system of classification. Today and densify the concrete. Crystalline all PRAs can be either categorized as With a PRAN, water absorption is chemicals hydrate with cement and Permeability Reducing Admixtures for reduced through the use of water water to reduce porosity and grow pore Non-hydrostatic conditions (PRAN) repellent chemicals or small, filler blocking deposits. This creates a network or Permeability Reducing Admixtures particles (densifiers). PRANs are effective of pore blocking crystals that becomes 4 www.kryton.com
  • 5. 4. Some products claim to be PRAHs but are not Some products include a superplasticizer so they can be tested with a much lower water-cement ratio compared to a control concrete. This increases water resistance in the short term, but Crystalline chemicals fill the concrete’s pores blocking the flow of water. does not address the shortcomings of hydrophobic water repellents or finely integrally bound within the concrete. 3. Different testing methods are divided solids. These materials still The crystals will continue to form in necessary for each PRA category fuction as PRANs. Furthermore, not all the presence of water over the lifetime admixtures that claim to be crystalline of the concrete, and can even self-seal There are different means of testing a are true hydrophilic crystalline. Some leaking cracks. PRA – some are appropriate for testing chemical admixtures, such as those based PRANs, while others are only suitable on sodium silicate, merely “crystallize” Hydrophobic water repellent chemicals for testing a PRAH. Absorption tests, as they dry. This short term reaction are PRANs because the concrete pores such as BS 1881-122 (or ASTM C1585), is very limited compared to on-going are not blocked in any way. While immerse or partially immerse a sample of hydrophilic crystalline reactions, and finely divided solids provide some pore concrete in water and measure the weight does not provide the long-term water blocking and water resistance in damp gain over time. However, absorption tests resistance or self-sealing properties conditions, their resistance to water do not apply to water under pressure; required for an admixture to be a pressure is not stable enough to withstand therefore, they are inappropriate for PRAH. These admixtures are still long-term water pressure. Crystalline testing products that must withstand classified as PRAN. admixtures are PRAHs because they offer the highest and most stable water resistance, have self-sealing properties and continuously improve over time. Competitor A KIM Control (Untreated) Permeability test showing the depth of water penetration of three samples. hydrostatic conditions. A pressure driven 5. The long term success of a test, such as DIN 1048-5 or BS EN PRAH relies on three main factors 12390-8, is required to test whether an admixture is a PRAH because these are When choosing a PRAH, look for a the only tests that compare performance product that offers high levels of water under hydrostatic conditions. These resistance compared to a control (60 to tests apply pressurized water to one side 90 per cent improvement compared to a of a concrete sample over a period of control concrete) tested using a pressure time. Results are reported as a time to driven test and without the use of a full saturation, depth of water superplasticizer. It should also have the penetration or as a coefficient of following traits in order to act as a reliable permeability (a numerical expression of replacement for external waterproofing the concrete’s permeability). In a pressure membranes: the ability to improve over Absorption test showing how much water driven test, a PRAH should be able to time, the ability to self-seal hairline cracks was absorbed into the concrete block. demonstrate the ability to significantly and a long performance history. It is only Products that promote absorption testing reduce water penetration. by having all these features that you can are generally a PRAN. rely on your product to perform as a PRAH over the lifetime of your concrete. Krystol® Magazine 5
  • 6. Waterproofing a Dam in Rugged India The Alakanada Dam The Alakanada River runs through the capital region of Delhi, the second and proximity to mountain run off. It foothills of the Himalaya Mountains largest metropolitan area in India, with a provided the best chance to develop and is a major water source for northern population of nearly 14 million people. hydro electricity and manage the level of India. In 2005 GMR Energy started the river. developing a 330 megawatt (MW) The project includes a 40 metre (m) hydroelectric dam and power plant on high dam, a three kilometre (km) long This site is nestled in a mountain valley. the riverbanks to help satisfy the headrace tunnel and an underground While the surrounding mountains are growing seasonal demand for power in penstock leading to an underground vast and breath-taking, it is a very remote northern India. power station with two 70 MW run of region that presents challenges to travel river turbines. The total head of water on and year-round work schedules. Getting Consistent electricity is one of the major the project is 480m. to the site requires a 340 km drive from issues facing India. Many homes and New Delhi on sometimes unreliable, businesses throughout India maintain The dam and power plant is located winding mountain roads, which can take gas generators to ensure a consistent just outside the town of Srinigar in 12 to 14 hours in travel time. The location supply of electricity. Most of the power Uttarakhand (formerly Uttaranchal) has snowfall for between four and six generated by the dam and power plant State in northern India. This site was months a year, so construction cannot will be channeled to serve the national chosen due to its location on the river take place during the winter. As a result, 6 www.kryton.com
  • 7. Kryton has been working closely with the onsite ready-mix plant to optimize the mix design. waterproofing concrete with a of Srinigar. Modern day Srinigar was re- straightforward, dependable and established by the British between 1897 guaranteed system offers an indispensible and 1899. They used urban planning level of protection, particularly for dam methodology to create a new grid-iron walls with steel reinforcement. If water patterned town on the upper third terrace enters cracks in the concrete, it can southeast of the previous city site. The damage the reinforcing steel below the town was granted urban status in 1931 concrete surface. Steel expands when it and today is a major economic, cultural corrodes, which leads to more cracks and and educational centre in the region. water ingress. Over time, the concrete deteriorates and fails, which can result in Due to the extreme risk potential in devastating floods. building or waterproofing a dam, governments and engineers are turning The town of Srinigar is all too familiar increasingly to integral crystalline with the devastation of floods. On August waterproofing manufacturers for help. 26, 1894, over 10,000 million cubic feet Integral systems can add decades to of water from the breached Gohna Lake the life of a concrete structure. Unlike completely swept away the original town membrane systems that can deteriorate it is anticipated that it will take double DID YOU KNOW? the normal length of time to complete the project. The project is scheduled to achieve commercial operation in 2014. The Alakanada River forms one of the In addition, it is also an active seismic headstreams of the mighty River Ganges, zone at risk of earthquakes. On the holy river for followers of Hinduism. September 8, 1803, the area suffered Hindu followers believe the Alakanada a powerful earthquake that shook the River split off from the Ganges River when it whole region and devastated the town of descended from heaven. It originates from Lake Satopath, a triangular Srinigar. As a result, the engineering and lake 4,402 metres above sea level, high in the Nar and Narayan mountain ranges, construction teams have taken noticeable and flows 190 kilometres through the Alakanada Valley in Uttarakhand State. In steps to improve the soil stabilization on India, the river is also known as a destination for rafting and kayaking adventure the slopes surrounding the project area. trips. In fact, the Alakanada River is among the best in the world for river rafting due to its high grade rapids. Concrete is bound to crack if it is not properly placed or cured. Therefore, Krystol® Magazine 7
  • 8. BY YOUR SIDE Approximately 1,000 tonnes of Kryton’s waterproofing system will be used to treat tens of thousands of square metres of concrete at the massive dam. over time, integral systems become part Membrane (KIM), to the dam face, canal of the concrete matrix, waterproofing and two tunnels. from the inside out. This gives these systems added reliability over other Going forward, the 1.8 km long canal waterproofing systems as they cannot leading to the pen stocks and two spillway be punctured or torn. In addition, tunnels that are each one kilometre long Kryton provided onsite and lab support for integral systems won’t be worn away will be waterproofed entirely using KIM. the project in India. by constant exposure to water, salts or Krystol T1 and T2 will be applied to the other contaminants and are not affected upstream section of the dam face, which by UV rays or concrete expansion and measures 128m by 340m. Kryton’s team has provided valuable contraction. Finally, integral systems onsite support to the crews working on are a green solution. They can extend In all, approximately 1,000 tonnes of the mammoth waterproofing project at the serviceable life of structures by Kryton’s waterproofing systems will be the Alaknanda Dam and continues to do decades and also allow the concrete to used to treat tens of thousands of square so today. be recycled after its useful life is over. For metres of concrete. hydroelectric dams, which are a green In addition to the initial site visit by form of energy, integral waterproofing Kryton’s Director of Sales Kevin Davis, systems make sense. the Delhi based sales and engineering staff has travelled to the dam several Kryton International Inc. became times since 2009. While there, they involved in the project in 2010 after provide onsite technical support for taking part in a site review meeting. concrete pours and application training. Although Kryton has been involved in constructing numerous hydroelectric Kryton also held a training program dams, this is the first time Kryton has for the engineering staff to ensure they contributed to the construction of a understood all of the steps that needed hydroelectric dam in India. to be taken in using the various products in Kryton’s waterproofing system. The Kryton is working with the onsite company worked with the onsite The two 1 km long spillways will be ready-mix plant to optimize the mix ready-mix plant to optimize the mix waterproofed with KIM. design. Achieving the optimum mix is design for the mass concrete and assisted proving to be challenging due to the Using Kryton’s waterproofing system on in reducing shrinkage cracking on vast annual temperature fluctuation at the dam face, canal and the tunnels concrete sections. the site. In addition, Kryton is helping offers a cost effective solution that will the onsite construction team to test surpass performance requirements and As the completion date for the dam is and apply Kryton’s surface-applied ensure the dam’s concrete structure a few years away, Kryton’s teams will waterproofing system, Krystol T1 and T2, remains durable, reliable and safe for continue to provide ongoing support and its internal system, Krystol Internal decades to come. and guidance to ensure the project is successfully completed. 8 www.kryton.com
  • 9. CEO Column By: Kari Yuers, President & CEO, Kryton International Inc. I’ve been in the concrete industry for overseas distributors and customers. By changes we’ve seen in the information most of my life. My father created the late 1980s, the fax machine replaced technology world. Kryton International Inc. from the the Telex. ground up. My brother and I had our Over the years, if there is one steadfast chores as children – often sweeping With the arrival of the “World Wide Web” lesson I’ve learned about the concrete the factory floor and labeling pails of in 1989, you could communicate with industry, it is that relationships are Kryton products. In those days, we made anyone around the globe with an email important. Although technology has waterproofing treatments and at one address. Google has only existed for a given us a range of positives, I’ve most point had more than 150 products for little more than 10 years and current valued the new tools that have helped repairing, coating and building mainstays like Facebook and YouTube Kryton stay in touch with our concrete structures. didn’t exist even a half dozen years ago. distributors and customers. We’ve Each new technology, amazing in itself, integrated those new communication In 1991, I finished my studies, gained seemed to defy replacement by a superior tools to strengthen our relationships, and work experience and returned to invention, but that was not the case. to better serve the global market that my Kryton as Vice President of Technical father once envisioned. Services. Ten years later, I became Similarly, concrete has developed President and CEO. As I reflect on two from its simple origins as a mixture of Today, we no longer use the Telex. Instead, decades with the company, I am awed by rock, sand, cement and water into an we’re building online communities the rapid changes in technology and the increasingly complex and sophisticated through our blog, Concrete Thoughts overall marketplace. chemical product. The applications are (blog.kryton.com) and Krystol more versatile than ever – from soaring Connection e-newsletters you can sign up When Kryton first opened, my father skyscrapers to historical structures in for on our website. As new technologies envisioned a business that would serve a need of delicate restoration. come and go I would like nothing more global industry. Within two years, Kryton than the concrete industry to become secured its first international customer. Concrete has been used for thousands of early adopters of these advancements, In those pioneering days, I remember years, yet the innovations happening now putting us on the forefront of change. my mother sitting at the Telex machine are likely to create the same exponential Please join the conversations we’ve started sending and receiving information from and let’s stay connected. Krystol® Magazine 9
  • 10. Worker treats concrete joints with the Krystol Waterstop System. Selecting a Waterproofing System for ICFs With growing pressure to build green, polystyrene, extruded polystyrene or move easily into formwork, filling even high performance structures – without closed cell polyurethane, these foam the most congested designs without the usual expensive eco-price tag – the forms interlock without the need for glue the vibration typically required in most global industry is readily embracing or mortar and retain structural strength ICF applications. Insulating Concrete Formwork (ICF). via plastic or galvanized steel ties. First developed in Germany in the 1950s, Concrete is inherently porous, so the technology is currently used in more Concrete is then pumped into the forms placement becomes critical to avoid than eight per cent of all low-rise housing in a circular pattern. This allows for better cold joining and honeycombing. in Canada and the U.S. According to concrete consolidation, mitigating air Unintentional joints can provide a a survey conducted by the Insulating pockets. Once set, the forms become high weak point where water ingress is more Concrete Form Association, 36 per cent strength and air tight. Since the forms likely to happen. Once the water enters, of builders say they have used ICFs in the stay in place, even after the concrete it can corrode reinforcement within last decade. Across the pond in the UK, has set, builders benefit from increased the concrete and lead to cracking and there is a growing number of approved durability, energy efficiency and sound structural deterioration. This is why basement walling systems that use ICF deadening. To further strengthen the many ICF structures need waterproofing. and the technology has been noted as a structure, reinforcing steel can also Modern Method of Construction by the be incorporated or steel fibres can be External Membrane Waterproofing Building Research Establishment, English added to the ready mixed concrete to an Partnerships and Communities England. engineer’s specification. A waterproofing membrane acts as an external barrier to prevent water from A large part of ICF popularity is its With the introduction of self- seeping into the ICF structure. Most often durability. The system is based on light- consolidating concretes, also known as they are polyurethane-based, spray or weight and hollow interlocking forms, self-compacting concretes, the efficacies brush applied or peel-and-stick. Solvent- which concrete is poured into. Composed of ICF’s have been further enhanced. based membranes, common in many of insulating foam such as expanded These flowable, non-segregating concretes other types of concrete construction 10 www.kryton.com
  • 11. An ICF prior to application. Integral Crystalline Waterproofing structure. Water The ongoing challenges with that enters behind waterproofing membranes have led to the membrane a rise in the use of integral crystalline will also affect waterproofing for ICF systems. Part of its adhesion to the attraction is it can easily be added the concrete to concrete during the mixing process. surface, leading Once added, the chemical compounds to failure at the remain active for the life of the concrete. membrane seams The chemicals react with available water and weakening and cementitious components within the remaining dry the concrete to grow long, prism shaped concrete sections. crystals inside the capillary pores, cracks and joints, blocking water flow. If a new Installation with ICF crack forms later in the concrete and systems can also be a water penetrates, the chemicals react challenge. To properly adhere to stop water ingress. This ever-present membranes to ICF’s, the surface must chemical process ensures ongoing be clean, dry, smooth and even. Because waterproofing years into the future. membranes must be carefully wrapped around corners and protrusions, pipes, Because the waterproofing ability is conduit and other penetrations, the integrated within the concrete, crystalline installation crew needs to be skilled waterproofing systems can be used on any at cutting and lapping. Also, most concrete shape and cannot be scraped, membranes require a certain amount of punctured or torn. This makes the time space for correct installation. To meet consuming and often difficult installation this need, and to comply with Health and process of membranes obsolete. It allows Safety regulations, excavation size need other construction steps to proceed to be scaled up. This means higher costs without delay, saving time and money. for digging, handling and back filling as A luxury home in the United Kingdom being constructed out of ICFs. well as a possible restriction on the size of Finally, integral crystalline waterproofing basement you can build on a given plot. helps to create greener ICF structures. ICF systems are already well known for aren’t compatible with ICF systems their multiple environmental benefits – it because they destroy the foam. is estimated that every ICF home saves approximately eight and a half trees. External waterproofing systems tend ICFs also eliminate the soil erosion and to have much stronger tensile strength habitat destruction that is associated than rival waterproofing coatings and with timber building. Integral crystalline are always a consistent thickness. These waterproofing products extend the membranes can also effectively bridge serviceable life of concrete structures, cracks, joints and other defects. This can enable the future recycling of the be important when dealing with ICFs, concrete and also reduce jobsite waste which are frequently at risk of unseen – an ideal partner for the already eco- cold joints and honeycombing even friendly ICF system. though the surface of the concrete is rarely seen. Even though ICFs have been used in the construction industry for decades, their Despite these benefits, there are popularity and use is growing worldwide. challenges when it comes to effectively Selecting the right waterproofing product waterproofing ICF structures with for these systems is crucial. Regardless traditional membranes. Although of which method you choose, select a boasting good tensile strength, external high quality, dependable product – and membranes can be compromised by When waterproofing ICFs with external adhere to good concrete practices – to a single tear, making them vulnerable waterproofing systems the excavation needs ensure your ICF structure will remain to damage during backfilling and to be scaled up. Leading to higher costs as permanently dry. compaction. If the membrane is well as a possible restriction on the size of basement you can build on a given plot. punctured or torn, the damage is impossible to detect from within the Krystol® Magazine 11
  • 12. Kryton News A Big Year for Kryton Understanding Kryton International Inc. is marking a major milestone in 2011. This year our CEO Kari Yuers celebrates 20 outstanding Kryton years with the company. Kari joined her family’s concrete waterproofing company in 1991 and has held various Customers leadership roles with the company in the last two decades. Under her leadership Kryton is always looking for ways as CEO, the company’s revenues have to improve themselves. Looking grown, market reach has expanded to improve the service to their key and it has been named the one of the audience groups, Kryton knew the first best companies to work for in British step towards achieving this goal was Columbia for three consecutive years. to listen. In order to learn more about Congratulations Kari! the individual needs of these groups, Kryton conducted an extensive market research program which was led by an independent consulting firm based in Chicago. Kryton wanted to know A Coast to Coast Kryton what their customer’s concerns were, what challenges they faced, and what factors were crucial to their success. Kryton International Inc. is a proud the prairies. Arrow Construction Products The researchers were able to obtain Canadian company that has had success is a great fit for Kryton in the Atlantic current and unbiased information from in western markets for years. When the Provinces. With five branches across these groups. recession hit, and construction slowed Eastern Canada, they are well known for down, Kryton’s strategic response was to their great customer service and are very Although it was a time and resource expand. The idea was to plan ahead by active in the market. consuming program, the findings were developing a foundation in Central and well worth the investment. Kryton Eastern Canada so that when the industry has undertaken to provide the tools began to recover our presence would be and resources along with relevant strong; catching more fish by casting a information to each audience segment. wider net. Delivering on customer needs is core to Kryton’s business model. So whether For Kryton, finding the right distributor you are a contractor, owner, architect or is extremely important as they drive the engineer, Kryton has the right solution product forward, impact the quality of the to help you. technical support and must collaborate with all of the other groups in the project. All these factors and more are considered when Kryton selects their distribution partners. After a thorough search, Kryton has found four new distributors who meet Canada continues to build innovative their criteria. buildings and infrastructure from coast to coast. Kryton has now expanded our In Ontario, Form and Build Supply distribution relationships to be able to represents Kryton with their five offer solutions to every major city locations throughout Southern Ontario across the nation. Kryton is now and their sub distribution partners protecting concrete structures from the in other areas such as with Alpine Pacific to Atlantic Oceans as well as from Construction Supplies in Ottawa. In many bodies of water and high water Manitoba and Saskatchewan, Nu West tables in between. If you are building Construction Products stepped forward concrete structures and are trying to keep as the company that would take on water in, out or both, Kryton is your Krystol products and push them across Canadian solution. 12 www.kryton.com
  • 13. Ask a Kryton Expert! Preventing Concrete Corrosion Deteriorating concrete structures are a major problem around the world. Largely attributed to the corrosion of steel reinforcement, concrete structures built to last 50 to 100 years routinely need substantial repairs and rehabilitation during their service life. Why are traditional preventative measures for corrosion not sufficient? More importantly, what is the solution? Kryton expert, Alireza Biparva, explains. How Corrosion Happens Concrete normally provides reinforcing Proper curing helps to minimize shrinkage and cracking. steel with excellent corrosion protection. Due to the high alkalinity of the concrete, Under the best conditions, the It is important to use a concrete mix the steel reinforcing bars are passivated penetration of moisture, chlorides and with low permeability and to use an by an iron oxide film that protects the carbon dioxide is slow, the passive layer appropriate amount of concrete cover for steel. However, the passive layer can break is protected and corrosion is minimal. the application. Additionally, the concrete down over time due to atmospheric Concrete’s ability to resist corrosion should be placed, consolidated and cured carbon dioxide. Through a process called depends largely on the permeability of following ACI guidelines to minimize carbonation, the concrete’s pH is lowered the concrete and the thickness of concrete shrinkage and cracking. With good until the passive layer becomes unstable. cover over the reinforcement. However, if materials and workmanship, concrete The passive layer can also be rapidly cracks are present, aggressive agents can can resist the development of corrosive broken down by aggressive chemicals quickly reach the depth of the steel and conditions, which increases the durability such as chloride, which are present in initiate corrosion. of structures and reduces lifetime coastal environments and used in deicing maintenance costs. chemicals. Once the passive layer is Traditional measures to mitigate compromised, steel reinforcement will corrosion have proven to be less effective corrode if there is moisture and oxygen than desired. Excessively thick concrete present at the surface of the steel. cover over the reinforcing steel is vulnerable to cracking and corrosion inhibitors such as calcium nitrite provide only temporary protection. Epoxy coated reinforcement was once thought to be a solution but has proven unreliable in field applications. The problem is these systems do nothing to prevent the conditions that cause corrosion from developing in the first place. So what is the solution? Preventing Corrosion In all cases, the penetration of water into concrete is a critical factor in the corrosion of steel reinforcement. Water acts as a carrier for chloride ions and is also required for corrosion to occur. Therefore, the first line of defense against corrosion is to prevent the Alireza Biparva, Cementious Materials Extreme corrosion can result in major leaks. penetration of water. Specialist at Kryton International Inc. Krystol® Magazine 13
  • 14. Kryton in Australia and New Zealand The global construction industry has had its fair share of the next year, particularly in the earthquake-affected region economic challenges over the last three years. Australia and New surrounding Canterbury. In addition, 75 per cent of architects Zealand’s industries are no exception. But an increasing demand in New Zealand surveyed by international property and for resources-based construction as well as progress on major construction consultants Davis Langdon are expecting new infrastructure projects has started to turn the tide. business to increase – a sign of more construction activity on the horizon. According to a survey by Australian Industry Group and Australian Constructors Association, the value of construction Kryton has been operating in Australia for more than 30 years projects in the country will rise by almost eight per cent in 2011 and New Zealand’s construction industry for almost a decade. and 2012. In New Zealand, the restoration and refurbishment With industry steadily growing, Kryton will continue to be a key sectors are predicted to contribute the most to growth over player in the region for years to come. Te Wharewaka O Poneke (Canoe House), Taupo, New Zealand Sitting on reclaimed land along the waterfront in central Wellington, the Te Wharewaka O Poneke (Canoe House) is a new development that will serve as an entertainment centre for the Rugby World Cup in September and October 2011. Showcasing the rich history of Maori art and culture, the venue will include exhibition and function areas, a café and offices. It will also host powhiri (a Maori ritual ceremony), carvings, cultural performances and interactive historic displays. More than 1,100 kg of Kryton’s Krystol Internal Membrane (KIM) was used to waterproof 1,600 cubic metres of concrete in the slab and surrounding concrete landscape. With its location adjacent to the ocean, KIM was the optimal choice for this project where water exposure or ingress is a concern. Westfield Shopping Centre, Sydney, Australia Once completed, this high-end boutique shopping centre will house 130 fashion and food specialty stores including some the biggest style icons such as Gucci, Hugo Boss, Mulberry and DKNY, as well as Australian retailers CUE, Wanted Shoes, Zimmerman and Carla Zampatti. On the recommendation of contractors, Kryton’s Krystol Waterproofing System was selected to waterproof the basement walls, lift pits, water tanks and cool-rooms. To date 350 cubic metres of KIM have been used for the project, which began on November 19, 2009 and continues today. Australian Red Cross Blood Services, Melbourne, Australia The Australian Red Cross Blood Services purchased a 16,500 square metre former warehouse for their Melbourne operations but stringent modifications were needed before the building would be able to house the blood bank. The consulting engineers chose Kryton’s waterproofing system because it was seen as the best solution for the job. To date, the project team has used more than 200 cubic metres of KIM to waterproof the substation, plant-room, switch room and trenches. The project is running on schedule and due to complete later this year. 14 www.kryton.com
  • 15. IKEA Store, Princes Highway Tempe, Sydney, Australia The 37,000 square metre store (equivalent to 20 football fields) with parking for 1,775 cars, sits on a 2.3 hectare site located southwest of Sydney’s central business district. Like all IKEA stores, the building is a two-level rectangular shaped building that includes a showroom, restaurant, children’s play area, warehouse, Swedish food market, office space, public amenities and loading dock. Upon completion, the building will be the Southern Hemisphere’s biggest IKEA Store and is expected to attract between two and three million visitors annually. Making the store unique, the building is being constructed on an old garbage dump site. As a result, methane gases exist underneath a portion of the new structure. A 700 metre methane gas wall is being constructed to allow ventilation of the gases. Based on a previous experience, the team of contractors chose Kryton products for waterproofing the below-grade areas, lift pits, travelators pits, basement sections and water tank. Just over 100 cubic metres of KIM-treated concrete were used to waterproof the below-grade areas of the new store. Sea World Penguin Exhibit, Gold Coast, Australia Sea World’s new Penguin Encounter exhibit is home to a large waddle of King Penguins, the world’s second largest penguin species. The designers wanted to create an environment that looked as natural as possible, while retaining the required engineering attributes. The ambient summer temperature in sub-tropical Queensland is close to 40 degrees Celsius, but the penguins’ water is chilled to two degrees Celsius.The constant movement at the waterline creates both significant physical wear on the concrete structure as well as temperature variation. Kryton’s KIM was chosen as a solution for waterproofing the artificial rock in the exhibit. KIM’s self-sealing ability means that despite temperate changes, the wearing effects of the waterline and penguins clawing at the rock, the waterproofing will remain durable and reliable for the lifetime of the structure. Australia & New Zealand Distributors Kryton has exclusive distributors throughout Australia & New Check out www.kryton.com to see other areas where Kryton Zealand. Contact any of them to find out more about how distributors are changing concrete construction for the better, Kryton’s waterproofing products can save you time and money. throughout the Americas, Europe, Middle East, India and Or contact Alain Lok, Kryton’s Asia-Pacific Regional Manager at Asia-Pacific. alain@kryton.com or by phone at +1-604-324-8280. New Zealand New Zealand Australia AUTHORIZED (Auckland) (Wellington and South Island) (NSW, VIC, ACT, QLD, WA) DISTRIBUTOR Fraser Brown & Stratmore Ltd. Fraser Brown & Stratmore Ltd. Krystol Group Pty Ltd. Contact: Mr. Denis Marra Contact: Mr. Hamish Stratmore and Contact: Mr. Aaran Duncan Tel: (649) 535-3139 Mr. Craig Meiklejohn Tel: (612) 9545-3111 Website: www.fbsltd.co.nz Tel: (644) 567-8436 Website: www.krystol.com.au Email: denis@fbsltd.co.nz Website: www.fbsltd.co.nz Email: aaran@krystol.com.au Email: hamish@fbsltd.co.nz Krystol® Magazine 15
  • 16. Concrete Waterproofing that Works! KIM® resists hydrostatic pressure up to 140m. Using KIM® in your concrete can save you time and money and replace the need to use costly and time consuming surface applied membranes that can often prove to be unreliable. Since 1973 Kryton has helped architects, engineers and builders create dry, waterproof concrete using Krystol Technology. Our waterproofing admixture, KIM®, is faster, more reliable and costs 25% less than using traditional waterproofing systems. KIM® is backed by the industry’s longest warranty. For more information on the longest standing Custom bags for added quality control crystalline waterproofing admixture jobs in the world, visit us online at www.kryton.com or call us at 1-800-267-8280 or +1-604-324-8280. Certified to CERTIFICATE No 05/4217 NSF/ANSI 61 ® At the Lab. In the Field. By Your Side.