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Background
of
Component Based Finite Element Method
František Wald, Marta Kurejková, Lukáš Gödrich, Martin Kočka
Czech Technical University in Prague
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Motivation
• Summarise
current design of structural connections
• Focus to FEM features
• Explain importance of Validation & Verification
2
Research model Design model
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
List of contents
• Connection design
– Models
– FE analyse
• Validation & verification
• Components modelling
– Slender plates
– Bolts
• Connection behaviour
– Open sections
– Hollow sections
• Summary
3
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Description of behaviour for design
by moment-rotation characteristic
Connection exposed to bending
• Rotational stiffness
• Moment resistance
• Rotation capacity
4
Design curve
Joint
resistance
M j,Rd
Deformation capacity j,Cd
Initial stiffness Sj,ini
Elastic
2/3 M j,Rd
limit

Experimental curve
Rotation, , mrad
M, moment, kNm
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Deformation/rotation capacity
• For safety
– Seismic design
– Plastic global analyses
• Ductile components
– Plate in bending
– Column web in shear
• Brittle components
– Bots, welds
5
0,0
M

j.Rd
M
 el  u Cd
Cd
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Rotation capacity
Upper material properties
o Question of the Actual yield strength
6

F
Cd,2
Cd,1

F
 Cd,2
 Cd,1
Brittle
Ductile
Brittle
Ductile
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Joint design
European standards
• EN1993-1-8, Eurocode 3, Design of steel structures, Part
1-8, Design of joints, CEN, Brussels, 2006.
• EN1994-1-1, Eurocode 4, Design of composite steel and
concrete structures, Part 1-1, General rules and rules for
buildings, CEN, 2010.
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Design approaches
for structural joints
Models
• Experimental
• Curve fitting
• Analytical
– Component Method CM
• Finite element analysis
– Research
– Design finite element analysis
• Component based finite element method
CBFEM
8
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Curve fitting model
• Based on
– Physical experiments
– Component method – databases
– Surrogate models – numerical experiments
– Optimization
9
M

Experiment
Function h
t
l b
a
t M
5
5
3
3
1
1 )kM(C)kM(C)kM(C 
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Surrogate models
(Meta models)
• Numerical experiments
• Standardised mathematical
procedure
10SUMO Delf University
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Hollow section joints
• Design by mixture of
– Curve fitting
– Analytical models
• Failure modes
– CHS, RHS
– Open and hollow
11
Mode A:
Plastic failure of the chord face
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Hollow section joints
• Failure modes
12
Mode C: Tension failure of
the web member
Mode D: Local buckling of the
web member
Mode B: Punching shear
failure of the chord face
Mode E: Overall shear failure
of the chord
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Hollow section joints
• Failure modes
13
Mode F: Local buckling of the
chord walls
Mode G: Local buckling of
the chord face
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
CIDECT materials
• Background CIDECT materials
– ISO/FDIS 14346
– EN 1993-1-8 Chapter 7
• Uni-planar and multi-planar joints
– Circular, square or rectangular hollow sections
+
• Uni-planar joints
– Combinations of hollow sections with open
sections
• Detailed application rules to determine the
static resistances of joints in lattice structures
ISO/FDIS 14346: Static Design Procedure for Welded Hollow Section
Joints – Recommendations, ISO, IIW XV-1439-13, 2012.
14
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Geometrical types of basic joints
15
K joint KT joint N joint
T joint X joint Y joint
o Class 1 and 2 cross sections
o Limits in geometry
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Geometrical types of complex joints
16
DK joint KK joint
X joint TT joint
DY joint XX joint
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Failure modes – chord, shear
17
Rectangular Circular Chords of I or H
-------
Chordshear
failure
Punchingshear
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Failure modes – brace
18
Rectangular Circular Chords of I or H
BracefailureLocalbuckling
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Component based aproach
for holow section design
• CIDEC project
• 7 failure modes = 7 components
• Defidend lever arm
• The same equations x enginering frendly aproach
• kfa factors transfered to beff effective widts
19
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Component model
Procedure
Web panel in shear
Connection
Components in tension
Column web in tension
Column web in compression
Components in compression
Joint
 Decomposition of joint
 Component description
 Joint assembly
 Classification
 Representation
 Modelling in analyses
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Component model
Prediction accuracy
• Good accuracy
• M-N Interaction
– Tests in Prague
21
10
20
Moment,
100
200
-200
-100
Normal force, kN
SN 1500
SN 1000
0
0
Interaction
Componentmethod
kNm
Test
-10
0
5
10
15
20
25
30
0 0,01 0,02 0,03 0,04
Moment, kNm
Rotation, rad
TestSN 1500
Prediction by componentmethod
Prediction ofresistance
by interaction
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Component Model
Application
 Design tables
 Green book
 Blue book
 Computer programs
 Simplified hand calculation
22
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Component Model
Design tools
• Inputs
• Outputs
• Reports
23
www.fine.cz
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Component Model
Design tools
• For
limited
cases
24
www.fine.cz
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Component Model
Design tools
• For
limited
cases
25
www.fine.cz
2 000
1 500
1 000
500
0
- 500
- 1 000
50 100 150 200
Moment, kNm
Normálová síla, kNNormal force, kN
Bending moment, kNm
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Component model
Background references
• Zoetemeijer P.: Summary of the research on bolted beam-to-
column connections, TU-Delft report 26-6-90-2, 1990.
• Zoetemeijer P.: Summary of the Research on Bolted Beam-to-
Column Connections (period 1978 - 1983), Ref. No. 6-85-M, Steven
Laboratory, Delft, 1983.
• Zoetemeijer P.: Proposal for Standardisation of Extended End
Plate Connection based on Test results - Test and Analysis, Ref.
No. 6-83-23, Steven Laboratory, Delft, 1983.
• Jaspart J.P., Design of structural joints in building frames, Prog.
Struct. Engng Mater., 4, 2002, 18–34.
• Wald F., Sokol Z., Steenhouis M. and Jaspart, J.P., Component
Method for Steel Column Bases, Heron 53, 2008, 3-20.
• Da Silva Simoes L., Towards a consistent design approach for
steel joints under generalized loading, JCSR, 64, 2008, 059-1075.
• Beg D., Zupančič E., Vayas I., On the rotation capacity of moment
connections, JCSR, 60, 3–5, 2004, 601–620.
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Finite Element models of joint
• Research oriented
• Design oriented
27
Research model Design model
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Bolt
FEM research models
• 3D
• Complex
• Material
– Plasticity criteria
– Demage model
28
Wu, Z., Zhang, S. and Jiang, S.:
Simulation of tensile bolts in finite element modeling
of semi-rigid beam-to-column connections,
International Journal of Steel Structures, 2012,12/3, 339-350.
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Bolts
FEM design models
Razavia H., Abolmaalia A., Ghassemiehd M., Invisible elastic
bolt model concept for finite element analysis of bolted
connections, JCSR, 63, 2007, 47–657. 29
o Contact model
- Matricks description
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
FEM modelling of bolts
Bolts
o Fan model
30
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Bearing
FEM modelling
• von-Mises yield criterion
• Demage models
31
Može P., Beg D., A complete study of bearing stress in single bolt
connections, Journal of Constructional Steel Research, 95, 2014, 126–140.
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Connections
FE research models
32
• N. Krishnamurthy (1978)
– 3 models
– 2D model
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Connections
FE research models
33
• Bahaari and Sherbourne (1996)
– 6 tests, 3D finite element model using ANSYS
– One of
first component based finite element models
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Connections
FE research models
34
• Bursi and Jaspart (1998)
– T-stub and Extended end-plate moment
– LAGAMINE, a finite element research software
– Bursi O. S., Jaspart J. P., Benchmarks for Finite Element Modelling of Bolted Steel
Connections, Journal of Constructional Steel Research, 43 (1-3), 1997, 17-42.
– Used for further validation in COST C1 action
• Virdi K. S. et al, Numerical Simulation of Semi Rigid Connections by the Finite
Element Method, Report of Working Group 6 Numerical, Simulation COST C1,
Brussels Luxembourg, 1999.
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Connections
FE research models
35
• Bahaari and Sherbourne (1999)
– 3D model
– 4 tests
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Connections
FE research models
36
• N.K. Hassan (2004)
• 2D finite element modeling
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Connections
FE research models
37
• Emmett A. Summer (2003)
• 12 tests, cycling load
• 3D finite element modelling
• Models of finger shims
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Connections
FE research models
38
• Maggi, Ribeiro (2004)
– 12 tests
four bolts extended unstiffened end-plate
moment connections tests
– ANSYS 3D models
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Connections
FE research models
39
• Gang Shi, Yougjiu Shi, Yuanqing Wang,
M.A.Bradford (2008)
• 3D finite element modeling
• 6 experiments
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Validation and verification
procedures
• Well developed in FEM theory
• To check the physical accuracy
• To check the proper use
• To check the asked design level
40
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Definitions
of Verification & Validation
41
Validation
compares the numerical solution with the experimental data.
Validation can be practically split into three tasks:
• to detect and separate the model’s significant discrepancies,
• to remove and reduce removable and unavoidable errors,
• to evaluate uncertainties in the results.
Verification
uses comparison of computational solutions with highly accurate (analytical
or numerical)
Verification is supposed to deliver evidence that mathematical models are
properly implemented and that the numerical solution is correct with respect
to the mathematical model.
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Definitions
of Verification & Validation
42
ISO/FDIS 16730
Fire safety engineering - Assessment, verification and validation of
calculation methods, Geneva, 2008.
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
General Aspects of Modeling
43
Kwasniewski L. (2009) On practical problems with verification and validation of computational models,
Archives of Civil Engineering, LV, 3, 323-346.
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Spectacular example
of a software bug
44
$120 million F-22 Raptor
F-22 Squadron Shot
Down by the
International Date
Line (2007)
Maj. Gen. Don Sheppard
(ret.):
”...At the international date
line, whoops, all systems
dumped and when I say
all systems, I mean all
systems, their navigation,
part of their
communications, their fuel
systems.
……
It was a computer glitch in the millions of lines of code,
somebody made an error in a couple lines of the code and
everything goes.”
http://www.defenseindustrydaily.com
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Famous warning
Sinking offshore platform Sleipner A
• Failure in a cell wall
• Serious crack and leakage
• Pumps were not able to cope with
• Combination of a serious error in FEM
• Insufficient anchorage
of the reinforcement in a critical zone
• Inaccurate finite element approximation
• Linear elastic model of the tricell NASTRAN
• Shear stresses underestimated by 47 %
• Certain concrete walls not thick enough
• Total economic loss of about $700 million
http://www.ima.umn.edu/~arnold/disasters/sleipner.html
45
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
What are the predictive capabilities
of our computer simulations?
46
Computational
Science and
Engineering (CS&E)
Computational
Engineering and
Physics (CE&P)
Numerical
weather
prediction
Modeling
electronic
systems
e.g. Verilog
Numerical models
in economics
POOR
VERY GOOD
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Computational Science and Engineering
(CS&E)
• Computer simulations
Predictive Capabilities
47
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Hierarchy validation and verification
48
Hierarchical verification and validation
Testing
verification
&
validation
Material
characterization,
single element
tests
Component tests
(slab strips, joints)
Subsystem tests
(composite floor)
Entire structure
(vibration tests)
Compression Tension
MAT 72R3 MAT 124
EC2
MAT 124
MAT 72R3
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
System response quantity SRQ
49
• Validation is based on the comparison
between computational results and
experimental data
• An experiment can provide much less
information than the calculation
• Selection of the system response quantity
(SRQ)
is limited by the experiment output
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Validation domains
50
Application domain
defines the intended boundaries for the predictive
capability of the computational model
Validation domain
characterizes the representation capabilities of the
experiment.
W.L. Oberkampf, T.G. Trucano, C. Hirsch, Verification, validation, and predictive capability in computational
engineering and physics, Appl. Mech. Rev. 57 (5), 345–384, 2004
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Validation metrics
51
W.L. Oberkampf, T.G. Trucano, C. Hirsch, Verification, validation, and predictive capability in computational
engineering and physics, Appl. Mech. Rev. 57 (5), 345–384, 2004.
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Evaluation
of Mechanical Structural Response
• Local quantities
– Stresses
– Internal forces
– Larger uncertainties especially
• Global quantities
– Deflection
– Whole (or a large part) of structure
– Boundary condition
52
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Verification - Mesh density study
53
• Discretization error 𝐸 = 𝑓ℎ − 𝑓𝑒𝑥𝑎𝑐𝑡 = 𝐶ℎ 𝑝
+ 𝐻. 𝑂. 𝑇.
.......
• Order of convergence 𝑝 =
𝑙𝑛
𝑓3−𝑓2
𝑓2−𝑓1
𝑙 𝑛 𝑟
• Estimate of the asymptotic solution
𝑓ℎ = 0 ≅ 𝑓1 +
𝑓1 − 𝑓2
𝑟2 − 1
• E1 is the estimator of the relative error
𝐸1 =
𝜀
𝑟 𝑝−1
, 𝜀 =
𝑓1−𝑓2
𝑓1
• Grid Convergence Index – GCI procedure (Richardson extrapolation)
𝐺𝐶𝐼 =
𝐹𝑠 𝜀
𝑟 𝑝 − 1
100%
Roache P.J., Verification and validation in computational science and
engineering, Computing in Science Engineering, Hermosa pub., 1988, 8-9.
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Verification and Validation
of Computer Simulations
54
FE model well replicates the experiment
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Verification and Validation
of Computer Simulations
55
Effect of calibration
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Databases of benchmark problems
• National Agency for Finite Element Methods
and Standards (NAFEMS) www.nafems.org
• ~ 280 verification benchmarks
• ABAQUS Benchmarks Manual
• 264 (93-NAFEMS, 15-thermal analysis) Verification
Manual, Example Problems Manual
• ANSYS® - around 250 problems
• Fire engineering
• Standardised ISO/FDIS 16730
Fire safety engineering — Assessment, verification and
validation of calculation methods, Geneva, 2008.
• DIN EN 1991-1-2
56
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Validation
of research model of T stub
o Modern history
– 1997
• Bursi O. S., Jaspart J. P., Benchmarks for Finite Element
Modelling of Bolted Steel Connections, Journal of
Constructional Steel Research, 43 (1-3), 1997, 17-42.
– 1999
• Virdi K. S. et al, Numerical Simulation of Semi Rigid
Connections by the Finite Element Method, Report of
Working Group 6 Numerical, Simulation COST C1,
Brussels Luxembourg, 1999.
57
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Hierarchy of benchmark studies
for structural steel joints
• Welded joints
– In shear
– In bending
– Long joint
– Flexible plate
• Bolted connections
– T-stub in tension
– Splices in shear
– Generally loaded end plate
• Slender plate in compression
– Triangular haunch
– Stiffener of column web
– Plate in compression between bolts
• Hollow section joints
– CHS, RHS members
– Hollow and open sections
• Column bases
– T stub in compression and in tension
– Generally loaded base plate 58
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Verification and Benchmark cases
Chapters
1. Description
2. Component method
3. CBFEM
4. Force-deformation curve
5. Global behaviour
6. Verification of resistance
7. Global verification
Initial stiffness, Resistance, Deformation capacity
8. Benchmark case
59
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Component based FEM
• Joint analyses by FEM
– Design material model
• Component behaviour
– Connectors
• Bolts
– In tension
– In shear
• Welds
• Anchor bolts
– Slender plates
– Concrete block
60
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Material for FE design model
• Bilinear ideal elastic-plastic model
61Može P., Beg D., A complete study of bearing stress in single bolt connections, JCSR, 95 (2014) 126–140
True stress-strain
Experimental
Design
5%
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
62
3D – bricks 2D elements - shells
Plate modelling
o Shells for design
o 8 degree of freedom elements
o 4 notes (degrades to 3)
o Allowing plastification, membrane effects, bifurcation
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Design model
Slender plate in compression
63
• Column web
• Stiffeners
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
FE research model
on T triangular stiffener
• Von-Mises stress distribution for beam-to-column joint
In frame at a separate element
64
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Research FEM
• Shell elements, true-stress true strain
material model, mesh sensitivity
• Geometrical and material nonlinear model
with imperfections (GMNIA)
• Imperfections based on 1st buckling mode
• Experiments – literature, own
• Code RFEM
65
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Experimental research
• Material tests
• Flanges
– 3x free edge, 3x partial stiffener, 3x fully stiffening
• Variation of
– Stiffener thickness t
– Haunch geometry h and w
– Flange thickness tf and width bf
66
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Supports and loading
• Hinges and compression
• Strain gauges LY11-6/120 a XY11-6/120
• Deflectometers
• Loading by steps till collapse
67
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Stiffener with free edge
h = 400 mm, w = 200 mm, t = 6 mm
68
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Stiffener with free edge
h = w = 400 mm, t = 4 mm and t = 6 mm
69
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Stiffener with partial stiffened edge
h = w = 400 mm, t = 6 mm, tf = 6 mm, bf = 60 mm
70
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Stiffener with partial stiffened edge
h = w = 400 mm, t = 6 mm, tf = 12 mm, bf = 120 mm
71
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Stiffener with partial stiffened edge
h = w = 400 mm, t = 4 mm, tf = 12 mm, bf = 120 mm
72
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Validation of research FEM
• Validation on force-deformation curve F-δ
for resistance
• Vertical deformation at centre
• Vertical deformation at max. amplitude
73
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Validation of research model
Free edge
74
Deformation
σ von Mises
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Validation of research model
Partial stiffened edge
75
σ von Mises
Deformation
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Validation of FE research model
on T triangular stiffener tests
• Validation of reserch FEM model
for resistance
76
0
200
400
600
800
1000
1200
1400
0 200 400 600 800 1000 1200 1400
EXPERIMENT[KN]
FEM [KN]
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Design model of
slender plate in compression
• Buckling analysis
77
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Design model
Slender plate in compression
To eliminate slender plates in joints
Reduced stress method
• According to EN 1993-1-5 Annex B
• Critical buckling factor - Linear buckling analyses αcr
• Load amplifier - Material nonlinear analyses αult,k
• Plate slenderness
• Plate buckling reduction factor ρ
• Evaluation
78
λ 𝑝 =
𝛼 𝑢𝑙𝑡,𝑘
𝛼 𝑐𝑟
𝜌∙𝛼 𝑢𝑙𝑡,𝑘
𝛾 𝑀1
≥ 1
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Design model
Slender plate in compression
79
Fyield
FCBFEM
Fcr
Fult,k
0
20
40
60
80
100
120
140
160
180
200
0 2 4 6 8 10
Load[kN]
Deflection [mm]
Load-deflection
σMISES = fy
F = 57,6 kN
z = 0,7 mm
ε = 0,25%
σMISES
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Design model
Slender plate in compression
80
Fyield
FCBFEM
Fcr
Fult,k
0
20
40
60
80
100
120
140
160
180
200
0 2 4 6 8 10
Load[kN]
Deflection [mm]
Load-deflection
F = 105,8 kN
z = 1,6 mm
ε = 0,7%
αcr = 1,123
αult,k = 1,659
ρ = 0,603
1,001 > 1 OK
σMISES
FEXP = 109,7 kN
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Design model
Slender plate in compression
81
Fyield
FCBFEM
Fcr
Fult,k
0
20
40
60
80
100
120
140
160
180
200
0 2 4 6 8 10
Load[kN]
Deflection [mm]
Load-deflection
F = 118,8 kN
z = 2,1 mm
ε = 1%
αcr = 1,0
σMISES
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Design model
Slender plate in compression
82
Fyield
FCBFEM
Fcr
Fult,k
0
20
40
60
80
100
120
140
160
180
200
0 2 4 6 8 10
Load[kN]
Deflection [mm]
Load-deflection
F = 175,6 kN
z = 8,4 mm
ε = 5%
σMISES
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Design model
of bolted connections
• In shear
• In tension
• Nonpreloaded
– Are preloaded
• Preloaded bolts
– Controlled slip
83
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Design model of bolt
o Bars and springs
o In tension – stiffness, resistence, deformation capacity
o In shear – stiffness, resistence, deformation capacity
84
Fan model
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Design model of bolt in tension
o Force-displacement diagram
85
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
86
Bolted connection
Deformation stiffness of bolt in tension
o References from literature
o Experimental research
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
87
No. Diameter Material
Bolt
length
ls
Grip
length
lt
Nut
height
ln
Washer
height
lw
Head
height
Lh
[mm] [mm] [mm] [mm] [mm]
1 M20 8.8 81.5 42.2 15 0 12.6
2 M16 10.9 109 35.4 17 2 x4 10.1
3 M16 10.9 108.2 4 17 2x4.1 10.2
4 M16 10.9 108.2 10.5 12.7 2x4.1 10.2
5 M20 8.8 57.7 32.9 15.1 0 12.6
6 M20 8.8 0 99.3 15.6 3.1+3.2 12.6
7 M20 8.8 57.3 34.4 15.5 0 12.5
8 M20 8.8 57.7 32.1 15.2 2x3 12.5
9 M20 8.8 57.7 31.7 15.3 0 12.5
10 M20 8.8 83.4 19.4 30.4 2x2.9 12.7
11 M20 8.8 0 83.5 31 0 12.5
12 M16 10.9 107.7 18.6 17.1 0 10.2
13 M16 10.9 108.1 25.4 12.7 2x4.1 10
List of own experiments
o Two failure modes
o Rupture of thread
o Tearing down of nut
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Behaviour based on bolt failure
88
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Validation for rupture of thread
89
Deformation, mm
Force,kN
Experiment
Research FEM
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Validation for tearing down of nut
90
Deformation, mm
Force,kN
Experiment
Research FEM
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Parametric study
of the bolt tensile stiffness
91
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
-5 5 15 25 35 45 55 65 75 85 95 105 115 125
StiffnessK[kN/mm]
Shank length [mm]
according to EC
accodring to Agerskov
according to VDI2230
Developed RFEM
according to Barron et al.
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Verification
of design model of bolt in tension
Thread length 17,6 mm Thread length 28,2 mm
Bolts M24 grade 8.8 92
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Modelling of
T stub behaviour
• Research model
– Validation
• Design model
– Verification
93
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Bolts research model
• Unequal stresses distribution
in the threaded part of the bolt
94
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
T stub behaviour
Research FE model
• Mesh sensitivity
95
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
T stub behaviour
Research FE model
• Bending of bolt
• MIDAS FEM
96
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Experiment with T stub
97
HEB300 HEB400
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Experiment with T stub
98
HEB300
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Validation – global deformation
99
0
50
100
150
200
250
300
350
400
0.0 2.0 4.0 6.0 8.0 10.0
Force[kN]
Deformation [mm]
Experiment
Solid elements bolts
HEB300
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
100
0
50
100
150
200
250
300
350
0 1000 2000 3000 4000 5000 6000 7000 8000
Force[kN]
Deformation [mm/m]
Experiment-tenzometr11
Numerický model
Plate deformation in yield line
Validation – local deformation
Experiment, strain gauge 11
Research FEM
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
0
50
100
150
200
250
300
350
0 1000 2000 3000 4000 5000 6000 7000 8000
Force[kN]
Deformation [mm/m]
Experiment - tenzometr 9
Numerický model
101
Validation – local deformation
Plate deformation in yield line
Experiment, strain gauge 9
Research FEM
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Experiment with T stub
102
HEB400
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
103
HEB 400
Validation – global deformation
0
50
100
150
200
250
300
350
400
0.0 1.0 2.0 3.0 4.0 5.0 6.0
Force[kN]
Deformation [mm]
Experiment-snímač 2
Numerický model
Deformation, mm
Force,kN
Experiment, stain gauge 1
Research FEM
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
T stub design model
Verification
104
)(
)(
,1,
nmemn
Men




w
Rdpl,1,w
2
28
RdtF
nm
2
,2,


 Rdt,Rdpl,2,2 nF
F Rdt
M
Rdt,FF Rdt 2,3, 
CBFEM:
Yielding of flange Bolt resistance
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
105
T stub design model
Verification
Flange
thickness
tf
Component method CBFEM 3D FEM
Resistance Failure Resistance Failure Resistance Failure
[kN] [kN] [kN]
10 44 1 75 1 115 1
12 63 1 90 1 144 1
15 98 1 115 1 199.7 1
20 174 1 175 1 268.8 2
25 279 2 249 1 310.3 2
30 305 2 288 2 328.7 2
35 335 2 320 2 347.3 2
40 371 2 358 2 370.7 2
45 407 3 385 2 400 2
50 407 3 412 3 407 3
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
106
T stub design model
Verification
0
50
100
150
200
250
300
350
400
450
tf10 tf12 tf15 tf20 tf25 tf30 tf35 tf40 tf45 tf50
Resistance[kN]
Flange thickness [mm]
Metoda komponent
CBFEM
Validovaný vědecký 3D-FEM
Component method
CBFEM
Research FEM
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
107
T stub design model
Verification
0
50
100
150
200
250
300
350
400
450
500
0 50 100 150 200 250 300 350 400 450 500
ResistanceCBFEM[kN]
Resistance - Component method [kN]
Parametr-tloušťka pásnice
Parametr-velikost šroubu
Parametr-materiál šroubu
Parametr-vzdálenost šroubů
Parametr-šířka T-průřezu
Variation of
Plate thickness
Bolt size
Bolt materiál
Bolt distance
T stub thickness
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Connection behaviour
bolted connections of open section
• Generally
– Shear
– Tension
– Compression
• Research model
– Validation
• Design model
– Verification
108
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Verification
bolts in tension and in shear
End plate connection
Steel S355
Plate 12 mm
Bolts M16 4.8
109
Beam splices joint
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Verification
bolts in tension and in shear
Moment - rotational diagram
predicted by CBFEM and CM
110
0
10
20
30
40
50
60
0.0 1.0 2.0 3.0 4.0 5.0
Moment[kNm]
Rotation [mrad]
CBFEM
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Global behaviour
bolts in tension and in shear
111
Elastic stresses
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Global behaviour
bolts in tension and in shear
112
Plastification round the lower bolts
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Global behaviour
bolts in tension and in shear
113
Plastification round the upper bolts
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Global behaviour
bolts in tension and in shear
114
Plastification round the flanges
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Global behaviour
bolts in tension and in shear
115
Plastification in the web of HEA
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Global behaviour
bolts in tension and in shear
116
Plastification in the web of HEA
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Global behaviour
bolts in tension and in shear
Plastification in the web of HEA
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Global behaviour
bolts in tension and in shear
118
Plastification in the web of HEA
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Global behaviour
bolts in tension and in shear
119
Full plastification in the web of HEA
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Verification
bolts in tension
End plate thickness
120
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Verification
bolts in tension
Geometrical and material parameter
121
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Verification
bolts in shear
122
M16
M20
M24 M27
0
50
100
150
200
250
300
350
400
450
500
DesignshearresisatnceVz[kN]
Bolt size
Component method
CBFEM
4.8
5.8 6.8
8.8
10.9
0
50
100
150
200
250
300
350
400
DesignshearresisatnceVz[kN]
Bolt material
Component method
CBFEM
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Verification
bolts in shear
123
0
50
100
150
200
250
300
350
400
450
500
0 100 200 300 400 500
CBFEM-DesignshearresistanceVz[kN]
CM - Design shear resistance Vz [kN]
Parameter - End-plate
thickness
Parameter - Bolt size
Parameter - Bolt material
CBFEM=CM
CBFEM=1,05 CM
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Verification
deformation capacity
Component method by
Beg D., Zupančič E., Vayas I., On the rotation capacity of moment connections,
Journal of Constructional Steel Research, 60, 3–5, 2004, 601–620.
124
0
10
20
30
40
50
60
0.0 2.0 4.0 6.0 8.0 10.0
Moment[kNm]
Rotation [mrad]
CBFEM
Component method
εCd = 10 %
εCd = 5 %
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Prediction of
Deformation capacity
125
o Material
o For resistence εCd = 5 %
o For deformation capacity εCd = 15 %
o Actual yield strength
EN 1998-1-8 cl. 6.2
Overstrenght factor gov = 1,25
fy,max ≤ 1,1 gov fy
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Generaly loaded connections
Experiments – beam splices
126
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Verification to component model
Welded portal frame eaves moment connection
127
Beam IPE330 to column HEB260 connection
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Verification to component model
Welded portal frame eaves moment connection
128
Parameter
Component method CBFEM-Idea RS
Resistance
[kN/kNm]
Critical component
Resistance
[kN/kNm]
Critical component
IPE140 24 Beam flange in compression 27 Beam flange in compression
IPE160 33 Beam flange in compression 34 Beam flange in compression
IPE180 44 Beam flange in compression 48 Beam flange in compression
IPE200 59 Beam flange in compression 67 Beam flange in compression
IPE220 77 Beam flange in compression 80 Beam flange in compression
IPE240 98 Beam flange in compression 103 Beam flange in compression
IPE270 113 Beam flange in compression 125 Beam flange in compression
IPE300 142 Web panel in shear 142 Beam flange in compression
IPE330 155 Web panel in shear 154 Beam flange in compression
IPE360 168 Web panel in shear 167 Web panel in shear
IPE400 186 Web panel in shear 183 Web panel in shear
IPE450 209 Web panel in shear 202 Web panel in shear
IPE500 231 Web panel in shear 223 Web panel in shear
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Verification to component model
Welded portal frame eaves moment connection
129
0
50
100
150
200
250
120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520
DesignresistanceMy/Vz[kNm/kN]
Size of IPE profile of the beam
CM-beam flange in compression
CM-web panel in shear
CBFEM-beam flange in compression
CBFEM-web panel in shear
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Verification to component model
Welded portal frame eaves moment connection
130
0
50
100
150
200
250
300
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
DesignresistanceMy/Vz[kNm/kN]
Thickness of the column web
CM-beam flange in compression
CM-web panel in shear
CBFEM-beam flange in compression
CBFEM-web panel in shear
o Thickness of the column web
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Verification to component model
Welded portal frame eaves moment connection
131
0
50
100
150
200
250
300
0 50 100 150 200 250 300
CBFEM-Designresistance-My/Vz[kNm/kN]
CM-Design resistance - My/Vz [kNm/kN]
Parameter-Size of the beam
Parameter-Size of the column HEA
Parameter-Size of the column HEB
Parameter-Thickness of the column web
CBFEM=CM
CBFEM=1,05 CM
CBFEM=0,95 CM
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Joint between
open and hollow section
• Verification
– Welds
– FEM meshing
• Benchmark case
– HEA 240 and hollow section RHS 180x100x10
– Loaded by bending moment and shear force
132
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Welds for FEM design model
• Model of weld
– ┴ ; ║ - stiffness, resistence, deformation capacity
– ┴ - stiffness, resistence, deformation capacity
– ║ - neglected
133
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Joint between
open and hollow section
Elastic stage
134
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Joint between
open and hollow section
Plastification
of the hollow section RHS upper flange
135
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Joint between
open and hollow section
Initial plastification
in the open section web
136
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Joint between
open and hollow section
Initial plastification
in the open section flange
137
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Joint between
open and hollow section
Full plastification
through the open section web
138
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Joint between
open and hollow section
Initial plastification
in the hollow section RHS web
139
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Joint between
open and hollow section
Plastification
of second flange of open section HEA
140
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Joint between
open and hollow section
The open section web
reaches design strain 5%
141
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Joint between
open and hollow section
Verification of resistence CBFEM to CIDEC model
142
Variation of
IPE chord
HEB chord
HEA chord
CBFEM / CIDEC
0,95 CBFEM / CIDEC
1,05 CBFEM / CIDEC
Resistance, CBFEM , kN
Resistance,CIDECanalyticalmodel,kN
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Summary
• Results shows the good accuracy
of CBFEM verified to CM
• For higher
stiffness / resistance / deformation capacity
CBFEM compare to CM
verification by research FEM
validated to experiments
143
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Summary
144
„Verification
deals with mathematics;
validation
deals with physics’’
Roache P.J. (1998) Verification and validation in computational
science and engineering, Hermosa Publishers Albuquerque, NM.
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Summary
o CM in tables and tools limits poor design
by incompetent amateurs
o CBFEM allows properly analysed/checked
− Complex design solutions
− Complicatedly loaded joints
− By well-trained experts
145
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Summary
o Benchmark cases
and correct use of V&V
limits the improper use of model
o The high-quality education
the background
of design of pretty structural connections
146
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Hierarchy of benchmark studies
for structural steel joints
• Welded joints
– In shear
– In bending
– Long joint
– Flexible plate
• Bolted connections
– T-stub in tension
– Splices in shear
– Generally loaded end plate
• Slender plate in compression
– Triangular haunch
– Stiffener of column web
– Plate in compression between bolts
• Hollow section joints
– CHS, RHS members
– Hollow and open sections
• Column bases
– T stub in compression and in tension
– Generally loaded base plate 147
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
What are the predictive
capabilities of our computer simulations?
„Essentially,
all models
are wrong,
but
some
are useful’’
Box G.E.P., Draper N.R. (1987)
Empirical model-building and response surfaces, John Wiley & Sons., pp. 669.
148
Introduction
Connection design
Models
Hollow sections
Component
method
FE analyse
Validation
and verification
Component based
FEM
Slender plates
Bolted joints
Connection behaviour
Open sections
Hollow sections
Summary
Background references
Component based FEM
• Wald, F., Gödrich, L., Šabatka L., Kabeláč, J., Navrátil, J.,
Component Based Finite Element Model of Structural
Connections. In Steel, Space and Composite Structures.
Singapore, 2014, 337-344, ISBN 978-981-09-0077-9.
• Gödrich L., Wald F., Sokol Z., Advanced Modelling of End
Plate. In Eurosteel 2014. Brussels, ECCS, 2014, 287-288,
ISBN 978-92-9147-121-8.
• Gödrich L., Kurejková M., Wald F., Sokol, Z., The Bolts and
Compressed Plates Modelling. In Steel, Space and
Composite Structures, Singapore, 2014, 215-224, ISBN 978-
981-09-0077-9.
• Wald F., Šabatka L., Kabeláč J., Kolaja D., Pospíšil M.,
Structural Analysis and Design of Steel Connections using
Component Based Finite Element Model (CBFEM), Journal
of Civil Engineering and Architecture, 10/2015.
Thank you for your attention
František Wald
Czech Technical University in Prague
URL: www.ocel-drevo.fsv.cvut.cz

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Component Based Finite Element Method for Structural Connection Analysis

  • 1. Background of Component Based Finite Element Method František Wald, Marta Kurejková, Lukáš Gödrich, Martin Kočka Czech Technical University in Prague
  • 2. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Motivation • Summarise current design of structural connections • Focus to FEM features • Explain importance of Validation & Verification 2 Research model Design model
  • 3. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary List of contents • Connection design – Models – FE analyse • Validation & verification • Components modelling – Slender plates – Bolts • Connection behaviour – Open sections – Hollow sections • Summary 3
  • 4. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Description of behaviour for design by moment-rotation characteristic Connection exposed to bending • Rotational stiffness • Moment resistance • Rotation capacity 4 Design curve Joint resistance M j,Rd Deformation capacity j,Cd Initial stiffness Sj,ini Elastic 2/3 M j,Rd limit  Experimental curve Rotation, , mrad M, moment, kNm
  • 5. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Deformation/rotation capacity • For safety – Seismic design – Plastic global analyses • Ductile components – Plate in bending – Column web in shear • Brittle components – Bots, welds 5 0,0 M  j.Rd M  el  u Cd Cd
  • 6. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Rotation capacity Upper material properties o Question of the Actual yield strength 6  F Cd,2 Cd,1  F  Cd,2  Cd,1 Brittle Ductile Brittle Ductile
  • 7. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Joint design European standards • EN1993-1-8, Eurocode 3, Design of steel structures, Part 1-8, Design of joints, CEN, Brussels, 2006. • EN1994-1-1, Eurocode 4, Design of composite steel and concrete structures, Part 1-1, General rules and rules for buildings, CEN, 2010.
  • 8. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Design approaches for structural joints Models • Experimental • Curve fitting • Analytical – Component Method CM • Finite element analysis – Research – Design finite element analysis • Component based finite element method CBFEM 8
  • 9. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Curve fitting model • Based on – Physical experiments – Component method – databases – Surrogate models – numerical experiments – Optimization 9 M  Experiment Function h t l b a t M 5 5 3 3 1 1 )kM(C)kM(C)kM(C 
  • 10. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Surrogate models (Meta models) • Numerical experiments • Standardised mathematical procedure 10SUMO Delf University
  • 11. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Hollow section joints • Design by mixture of – Curve fitting – Analytical models • Failure modes – CHS, RHS – Open and hollow 11 Mode A: Plastic failure of the chord face
  • 12. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Hollow section joints • Failure modes 12 Mode C: Tension failure of the web member Mode D: Local buckling of the web member Mode B: Punching shear failure of the chord face Mode E: Overall shear failure of the chord
  • 13. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Hollow section joints • Failure modes 13 Mode F: Local buckling of the chord walls Mode G: Local buckling of the chord face
  • 14. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary CIDECT materials • Background CIDECT materials – ISO/FDIS 14346 – EN 1993-1-8 Chapter 7 • Uni-planar and multi-planar joints – Circular, square or rectangular hollow sections + • Uni-planar joints – Combinations of hollow sections with open sections • Detailed application rules to determine the static resistances of joints in lattice structures ISO/FDIS 14346: Static Design Procedure for Welded Hollow Section Joints – Recommendations, ISO, IIW XV-1439-13, 2012. 14
  • 15. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Geometrical types of basic joints 15 K joint KT joint N joint T joint X joint Y joint o Class 1 and 2 cross sections o Limits in geometry
  • 16. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Geometrical types of complex joints 16 DK joint KK joint X joint TT joint DY joint XX joint
  • 17. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Failure modes – chord, shear 17 Rectangular Circular Chords of I or H ------- Chordshear failure Punchingshear
  • 18. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Failure modes – brace 18 Rectangular Circular Chords of I or H BracefailureLocalbuckling
  • 19. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Component based aproach for holow section design • CIDEC project • 7 failure modes = 7 components • Defidend lever arm • The same equations x enginering frendly aproach • kfa factors transfered to beff effective widts 19
  • 20. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Component model Procedure Web panel in shear Connection Components in tension Column web in tension Column web in compression Components in compression Joint  Decomposition of joint  Component description  Joint assembly  Classification  Representation  Modelling in analyses
  • 21. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Component model Prediction accuracy • Good accuracy • M-N Interaction – Tests in Prague 21 10 20 Moment, 100 200 -200 -100 Normal force, kN SN 1500 SN 1000 0 0 Interaction Componentmethod kNm Test -10 0 5 10 15 20 25 30 0 0,01 0,02 0,03 0,04 Moment, kNm Rotation, rad TestSN 1500 Prediction by componentmethod Prediction ofresistance by interaction
  • 22. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Component Model Application  Design tables  Green book  Blue book  Computer programs  Simplified hand calculation 22
  • 23. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Component Model Design tools • Inputs • Outputs • Reports 23 www.fine.cz
  • 24. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Component Model Design tools • For limited cases 24 www.fine.cz
  • 25. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Component Model Design tools • For limited cases 25 www.fine.cz 2 000 1 500 1 000 500 0 - 500 - 1 000 50 100 150 200 Moment, kNm Normálová síla, kNNormal force, kN Bending moment, kNm
  • 26. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Component model Background references • Zoetemeijer P.: Summary of the research on bolted beam-to- column connections, TU-Delft report 26-6-90-2, 1990. • Zoetemeijer P.: Summary of the Research on Bolted Beam-to- Column Connections (period 1978 - 1983), Ref. No. 6-85-M, Steven Laboratory, Delft, 1983. • Zoetemeijer P.: Proposal for Standardisation of Extended End Plate Connection based on Test results - Test and Analysis, Ref. No. 6-83-23, Steven Laboratory, Delft, 1983. • Jaspart J.P., Design of structural joints in building frames, Prog. Struct. Engng Mater., 4, 2002, 18–34. • Wald F., Sokol Z., Steenhouis M. and Jaspart, J.P., Component Method for Steel Column Bases, Heron 53, 2008, 3-20. • Da Silva Simoes L., Towards a consistent design approach for steel joints under generalized loading, JCSR, 64, 2008, 059-1075. • Beg D., Zupančič E., Vayas I., On the rotation capacity of moment connections, JCSR, 60, 3–5, 2004, 601–620.
  • 27. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Finite Element models of joint • Research oriented • Design oriented 27 Research model Design model
  • 28. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Bolt FEM research models • 3D • Complex • Material – Plasticity criteria – Demage model 28 Wu, Z., Zhang, S. and Jiang, S.: Simulation of tensile bolts in finite element modeling of semi-rigid beam-to-column connections, International Journal of Steel Structures, 2012,12/3, 339-350.
  • 29. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Bolts FEM design models Razavia H., Abolmaalia A., Ghassemiehd M., Invisible elastic bolt model concept for finite element analysis of bolted connections, JCSR, 63, 2007, 47–657. 29 o Contact model - Matricks description
  • 30. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary FEM modelling of bolts Bolts o Fan model 30
  • 31. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Bearing FEM modelling • von-Mises yield criterion • Demage models 31 Može P., Beg D., A complete study of bearing stress in single bolt connections, Journal of Constructional Steel Research, 95, 2014, 126–140.
  • 32. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Connections FE research models 32 • N. Krishnamurthy (1978) – 3 models – 2D model
  • 33. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Connections FE research models 33 • Bahaari and Sherbourne (1996) – 6 tests, 3D finite element model using ANSYS – One of first component based finite element models
  • 34. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Connections FE research models 34 • Bursi and Jaspart (1998) – T-stub and Extended end-plate moment – LAGAMINE, a finite element research software – Bursi O. S., Jaspart J. P., Benchmarks for Finite Element Modelling of Bolted Steel Connections, Journal of Constructional Steel Research, 43 (1-3), 1997, 17-42. – Used for further validation in COST C1 action • Virdi K. S. et al, Numerical Simulation of Semi Rigid Connections by the Finite Element Method, Report of Working Group 6 Numerical, Simulation COST C1, Brussels Luxembourg, 1999.
  • 35. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Connections FE research models 35 • Bahaari and Sherbourne (1999) – 3D model – 4 tests
  • 36. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Connections FE research models 36 • N.K. Hassan (2004) • 2D finite element modeling
  • 37. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Connections FE research models 37 • Emmett A. Summer (2003) • 12 tests, cycling load • 3D finite element modelling • Models of finger shims
  • 38. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Connections FE research models 38 • Maggi, Ribeiro (2004) – 12 tests four bolts extended unstiffened end-plate moment connections tests – ANSYS 3D models
  • 39. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Connections FE research models 39 • Gang Shi, Yougjiu Shi, Yuanqing Wang, M.A.Bradford (2008) • 3D finite element modeling • 6 experiments
  • 40. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Validation and verification procedures • Well developed in FEM theory • To check the physical accuracy • To check the proper use • To check the asked design level 40
  • 41. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Definitions of Verification & Validation 41 Validation compares the numerical solution with the experimental data. Validation can be practically split into three tasks: • to detect and separate the model’s significant discrepancies, • to remove and reduce removable and unavoidable errors, • to evaluate uncertainties in the results. Verification uses comparison of computational solutions with highly accurate (analytical or numerical) Verification is supposed to deliver evidence that mathematical models are properly implemented and that the numerical solution is correct with respect to the mathematical model.
  • 42. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Definitions of Verification & Validation 42 ISO/FDIS 16730 Fire safety engineering - Assessment, verification and validation of calculation methods, Geneva, 2008.
  • 43. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary General Aspects of Modeling 43 Kwasniewski L. (2009) On practical problems with verification and validation of computational models, Archives of Civil Engineering, LV, 3, 323-346.
  • 44. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Spectacular example of a software bug 44 $120 million F-22 Raptor F-22 Squadron Shot Down by the International Date Line (2007) Maj. Gen. Don Sheppard (ret.): ”...At the international date line, whoops, all systems dumped and when I say all systems, I mean all systems, their navigation, part of their communications, their fuel systems. …… It was a computer glitch in the millions of lines of code, somebody made an error in a couple lines of the code and everything goes.” http://www.defenseindustrydaily.com
  • 45. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Famous warning Sinking offshore platform Sleipner A • Failure in a cell wall • Serious crack and leakage • Pumps were not able to cope with • Combination of a serious error in FEM • Insufficient anchorage of the reinforcement in a critical zone • Inaccurate finite element approximation • Linear elastic model of the tricell NASTRAN • Shear stresses underestimated by 47 % • Certain concrete walls not thick enough • Total economic loss of about $700 million http://www.ima.umn.edu/~arnold/disasters/sleipner.html 45
  • 46. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary What are the predictive capabilities of our computer simulations? 46 Computational Science and Engineering (CS&E) Computational Engineering and Physics (CE&P) Numerical weather prediction Modeling electronic systems e.g. Verilog Numerical models in economics POOR VERY GOOD
  • 47. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Computational Science and Engineering (CS&E) • Computer simulations Predictive Capabilities 47
  • 48. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Hierarchy validation and verification 48 Hierarchical verification and validation Testing verification & validation Material characterization, single element tests Component tests (slab strips, joints) Subsystem tests (composite floor) Entire structure (vibration tests) Compression Tension MAT 72R3 MAT 124 EC2 MAT 124 MAT 72R3
  • 49. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary System response quantity SRQ 49 • Validation is based on the comparison between computational results and experimental data • An experiment can provide much less information than the calculation • Selection of the system response quantity (SRQ) is limited by the experiment output
  • 50. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Validation domains 50 Application domain defines the intended boundaries for the predictive capability of the computational model Validation domain characterizes the representation capabilities of the experiment. W.L. Oberkampf, T.G. Trucano, C. Hirsch, Verification, validation, and predictive capability in computational engineering and physics, Appl. Mech. Rev. 57 (5), 345–384, 2004
  • 51. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Validation metrics 51 W.L. Oberkampf, T.G. Trucano, C. Hirsch, Verification, validation, and predictive capability in computational engineering and physics, Appl. Mech. Rev. 57 (5), 345–384, 2004.
  • 52. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Evaluation of Mechanical Structural Response • Local quantities – Stresses – Internal forces – Larger uncertainties especially • Global quantities – Deflection – Whole (or a large part) of structure – Boundary condition 52
  • 53. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Verification - Mesh density study 53 • Discretization error 𝐸 = 𝑓ℎ − 𝑓𝑒𝑥𝑎𝑐𝑡 = 𝐶ℎ 𝑝 + 𝐻. 𝑂. 𝑇. ....... • Order of convergence 𝑝 = 𝑙𝑛 𝑓3−𝑓2 𝑓2−𝑓1 𝑙 𝑛 𝑟 • Estimate of the asymptotic solution 𝑓ℎ = 0 ≅ 𝑓1 + 𝑓1 − 𝑓2 𝑟2 − 1 • E1 is the estimator of the relative error 𝐸1 = 𝜀 𝑟 𝑝−1 , 𝜀 = 𝑓1−𝑓2 𝑓1 • Grid Convergence Index – GCI procedure (Richardson extrapolation) 𝐺𝐶𝐼 = 𝐹𝑠 𝜀 𝑟 𝑝 − 1 100% Roache P.J., Verification and validation in computational science and engineering, Computing in Science Engineering, Hermosa pub., 1988, 8-9.
  • 54. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Verification and Validation of Computer Simulations 54 FE model well replicates the experiment
  • 55. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Verification and Validation of Computer Simulations 55 Effect of calibration
  • 56. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Databases of benchmark problems • National Agency for Finite Element Methods and Standards (NAFEMS) www.nafems.org • ~ 280 verification benchmarks • ABAQUS Benchmarks Manual • 264 (93-NAFEMS, 15-thermal analysis) Verification Manual, Example Problems Manual • ANSYS® - around 250 problems • Fire engineering • Standardised ISO/FDIS 16730 Fire safety engineering — Assessment, verification and validation of calculation methods, Geneva, 2008. • DIN EN 1991-1-2 56
  • 57. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Validation of research model of T stub o Modern history – 1997 • Bursi O. S., Jaspart J. P., Benchmarks for Finite Element Modelling of Bolted Steel Connections, Journal of Constructional Steel Research, 43 (1-3), 1997, 17-42. – 1999 • Virdi K. S. et al, Numerical Simulation of Semi Rigid Connections by the Finite Element Method, Report of Working Group 6 Numerical, Simulation COST C1, Brussels Luxembourg, 1999. 57
  • 58. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Hierarchy of benchmark studies for structural steel joints • Welded joints – In shear – In bending – Long joint – Flexible plate • Bolted connections – T-stub in tension – Splices in shear – Generally loaded end plate • Slender plate in compression – Triangular haunch – Stiffener of column web – Plate in compression between bolts • Hollow section joints – CHS, RHS members – Hollow and open sections • Column bases – T stub in compression and in tension – Generally loaded base plate 58
  • 59. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Verification and Benchmark cases Chapters 1. Description 2. Component method 3. CBFEM 4. Force-deformation curve 5. Global behaviour 6. Verification of resistance 7. Global verification Initial stiffness, Resistance, Deformation capacity 8. Benchmark case 59
  • 60. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Component based FEM • Joint analyses by FEM – Design material model • Component behaviour – Connectors • Bolts – In tension – In shear • Welds • Anchor bolts – Slender plates – Concrete block 60
  • 61. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Material for FE design model • Bilinear ideal elastic-plastic model 61Može P., Beg D., A complete study of bearing stress in single bolt connections, JCSR, 95 (2014) 126–140 True stress-strain Experimental Design 5%
  • 62. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary 62 3D – bricks 2D elements - shells Plate modelling o Shells for design o 8 degree of freedom elements o 4 notes (degrades to 3) o Allowing plastification, membrane effects, bifurcation
  • 63. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Design model Slender plate in compression 63 • Column web • Stiffeners
  • 64. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary FE research model on T triangular stiffener • Von-Mises stress distribution for beam-to-column joint In frame at a separate element 64
  • 65. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Research FEM • Shell elements, true-stress true strain material model, mesh sensitivity • Geometrical and material nonlinear model with imperfections (GMNIA) • Imperfections based on 1st buckling mode • Experiments – literature, own • Code RFEM 65
  • 66. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Experimental research • Material tests • Flanges – 3x free edge, 3x partial stiffener, 3x fully stiffening • Variation of – Stiffener thickness t – Haunch geometry h and w – Flange thickness tf and width bf 66
  • 67. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Supports and loading • Hinges and compression • Strain gauges LY11-6/120 a XY11-6/120 • Deflectometers • Loading by steps till collapse 67
  • 68. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Stiffener with free edge h = 400 mm, w = 200 mm, t = 6 mm 68
  • 69. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Stiffener with free edge h = w = 400 mm, t = 4 mm and t = 6 mm 69
  • 70. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Stiffener with partial stiffened edge h = w = 400 mm, t = 6 mm, tf = 6 mm, bf = 60 mm 70
  • 71. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Stiffener with partial stiffened edge h = w = 400 mm, t = 6 mm, tf = 12 mm, bf = 120 mm 71
  • 72. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Stiffener with partial stiffened edge h = w = 400 mm, t = 4 mm, tf = 12 mm, bf = 120 mm 72
  • 73. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Validation of research FEM • Validation on force-deformation curve F-δ for resistance • Vertical deformation at centre • Vertical deformation at max. amplitude 73
  • 74. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Validation of research model Free edge 74 Deformation σ von Mises
  • 75. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Validation of research model Partial stiffened edge 75 σ von Mises Deformation
  • 76. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Validation of FE research model on T triangular stiffener tests • Validation of reserch FEM model for resistance 76 0 200 400 600 800 1000 1200 1400 0 200 400 600 800 1000 1200 1400 EXPERIMENT[KN] FEM [KN]
  • 77. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Design model of slender plate in compression • Buckling analysis 77
  • 78. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Design model Slender plate in compression To eliminate slender plates in joints Reduced stress method • According to EN 1993-1-5 Annex B • Critical buckling factor - Linear buckling analyses αcr • Load amplifier - Material nonlinear analyses αult,k • Plate slenderness • Plate buckling reduction factor ρ • Evaluation 78 λ 𝑝 = 𝛼 𝑢𝑙𝑡,𝑘 𝛼 𝑐𝑟 𝜌∙𝛼 𝑢𝑙𝑡,𝑘 𝛾 𝑀1 ≥ 1
  • 79. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Design model Slender plate in compression 79 Fyield FCBFEM Fcr Fult,k 0 20 40 60 80 100 120 140 160 180 200 0 2 4 6 8 10 Load[kN] Deflection [mm] Load-deflection σMISES = fy F = 57,6 kN z = 0,7 mm ε = 0,25% σMISES
  • 80. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Design model Slender plate in compression 80 Fyield FCBFEM Fcr Fult,k 0 20 40 60 80 100 120 140 160 180 200 0 2 4 6 8 10 Load[kN] Deflection [mm] Load-deflection F = 105,8 kN z = 1,6 mm ε = 0,7% αcr = 1,123 αult,k = 1,659 ρ = 0,603 1,001 > 1 OK σMISES FEXP = 109,7 kN
  • 81. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Design model Slender plate in compression 81 Fyield FCBFEM Fcr Fult,k 0 20 40 60 80 100 120 140 160 180 200 0 2 4 6 8 10 Load[kN] Deflection [mm] Load-deflection F = 118,8 kN z = 2,1 mm ε = 1% αcr = 1,0 σMISES
  • 82. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Design model Slender plate in compression 82 Fyield FCBFEM Fcr Fult,k 0 20 40 60 80 100 120 140 160 180 200 0 2 4 6 8 10 Load[kN] Deflection [mm] Load-deflection F = 175,6 kN z = 8,4 mm ε = 5% σMISES
  • 83. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Design model of bolted connections • In shear • In tension • Nonpreloaded – Are preloaded • Preloaded bolts – Controlled slip 83
  • 84. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Design model of bolt o Bars and springs o In tension – stiffness, resistence, deformation capacity o In shear – stiffness, resistence, deformation capacity 84 Fan model
  • 85. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Design model of bolt in tension o Force-displacement diagram 85
  • 86. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary 86 Bolted connection Deformation stiffness of bolt in tension o References from literature o Experimental research
  • 87. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary 87 No. Diameter Material Bolt length ls Grip length lt Nut height ln Washer height lw Head height Lh [mm] [mm] [mm] [mm] [mm] 1 M20 8.8 81.5 42.2 15 0 12.6 2 M16 10.9 109 35.4 17 2 x4 10.1 3 M16 10.9 108.2 4 17 2x4.1 10.2 4 M16 10.9 108.2 10.5 12.7 2x4.1 10.2 5 M20 8.8 57.7 32.9 15.1 0 12.6 6 M20 8.8 0 99.3 15.6 3.1+3.2 12.6 7 M20 8.8 57.3 34.4 15.5 0 12.5 8 M20 8.8 57.7 32.1 15.2 2x3 12.5 9 M20 8.8 57.7 31.7 15.3 0 12.5 10 M20 8.8 83.4 19.4 30.4 2x2.9 12.7 11 M20 8.8 0 83.5 31 0 12.5 12 M16 10.9 107.7 18.6 17.1 0 10.2 13 M16 10.9 108.1 25.4 12.7 2x4.1 10 List of own experiments o Two failure modes o Rupture of thread o Tearing down of nut
  • 88. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Behaviour based on bolt failure 88
  • 89. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Validation for rupture of thread 89 Deformation, mm Force,kN Experiment Research FEM
  • 90. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Validation for tearing down of nut 90 Deformation, mm Force,kN Experiment Research FEM
  • 91. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Parametric study of the bolt tensile stiffness 91 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 -5 5 15 25 35 45 55 65 75 85 95 105 115 125 StiffnessK[kN/mm] Shank length [mm] according to EC accodring to Agerskov according to VDI2230 Developed RFEM according to Barron et al.
  • 92. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Verification of design model of bolt in tension Thread length 17,6 mm Thread length 28,2 mm Bolts M24 grade 8.8 92
  • 93. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Modelling of T stub behaviour • Research model – Validation • Design model – Verification 93
  • 94. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Bolts research model • Unequal stresses distribution in the threaded part of the bolt 94
  • 95. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary T stub behaviour Research FE model • Mesh sensitivity 95
  • 96. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary T stub behaviour Research FE model • Bending of bolt • MIDAS FEM 96
  • 97. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Experiment with T stub 97 HEB300 HEB400
  • 98. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Experiment with T stub 98 HEB300
  • 99. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Validation – global deformation 99 0 50 100 150 200 250 300 350 400 0.0 2.0 4.0 6.0 8.0 10.0 Force[kN] Deformation [mm] Experiment Solid elements bolts HEB300
  • 100. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary 100 0 50 100 150 200 250 300 350 0 1000 2000 3000 4000 5000 6000 7000 8000 Force[kN] Deformation [mm/m] Experiment-tenzometr11 Numerický model Plate deformation in yield line Validation – local deformation Experiment, strain gauge 11 Research FEM
  • 101. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary 0 50 100 150 200 250 300 350 0 1000 2000 3000 4000 5000 6000 7000 8000 Force[kN] Deformation [mm/m] Experiment - tenzometr 9 Numerický model 101 Validation – local deformation Plate deformation in yield line Experiment, strain gauge 9 Research FEM
  • 102. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Experiment with T stub 102 HEB400
  • 103. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary 103 HEB 400 Validation – global deformation 0 50 100 150 200 250 300 350 400 0.0 1.0 2.0 3.0 4.0 5.0 6.0 Force[kN] Deformation [mm] Experiment-snímač 2 Numerický model Deformation, mm Force,kN Experiment, stain gauge 1 Research FEM
  • 104. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary T stub design model Verification 104 )( )( ,1, nmemn Men     w Rdpl,1,w 2 28 RdtF nm 2 ,2,    Rdt,Rdpl,2,2 nF F Rdt M Rdt,FF Rdt 2,3,  CBFEM: Yielding of flange Bolt resistance
  • 105. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary 105 T stub design model Verification Flange thickness tf Component method CBFEM 3D FEM Resistance Failure Resistance Failure Resistance Failure [kN] [kN] [kN] 10 44 1 75 1 115 1 12 63 1 90 1 144 1 15 98 1 115 1 199.7 1 20 174 1 175 1 268.8 2 25 279 2 249 1 310.3 2 30 305 2 288 2 328.7 2 35 335 2 320 2 347.3 2 40 371 2 358 2 370.7 2 45 407 3 385 2 400 2 50 407 3 412 3 407 3
  • 106. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary 106 T stub design model Verification 0 50 100 150 200 250 300 350 400 450 tf10 tf12 tf15 tf20 tf25 tf30 tf35 tf40 tf45 tf50 Resistance[kN] Flange thickness [mm] Metoda komponent CBFEM Validovaný vědecký 3D-FEM Component method CBFEM Research FEM
  • 107. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary 107 T stub design model Verification 0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500 ResistanceCBFEM[kN] Resistance - Component method [kN] Parametr-tloušťka pásnice Parametr-velikost šroubu Parametr-materiál šroubu Parametr-vzdálenost šroubů Parametr-šířka T-průřezu Variation of Plate thickness Bolt size Bolt materiál Bolt distance T stub thickness
  • 108. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Connection behaviour bolted connections of open section • Generally – Shear – Tension – Compression • Research model – Validation • Design model – Verification 108
  • 109. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Verification bolts in tension and in shear End plate connection Steel S355 Plate 12 mm Bolts M16 4.8 109 Beam splices joint
  • 110. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Verification bolts in tension and in shear Moment - rotational diagram predicted by CBFEM and CM 110 0 10 20 30 40 50 60 0.0 1.0 2.0 3.0 4.0 5.0 Moment[kNm] Rotation [mrad] CBFEM
  • 111. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Global behaviour bolts in tension and in shear 111 Elastic stresses
  • 112. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Global behaviour bolts in tension and in shear 112 Plastification round the lower bolts
  • 113. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Global behaviour bolts in tension and in shear 113 Plastification round the upper bolts
  • 114. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Global behaviour bolts in tension and in shear 114 Plastification round the flanges
  • 115. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Global behaviour bolts in tension and in shear 115 Plastification in the web of HEA
  • 116. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Global behaviour bolts in tension and in shear 116 Plastification in the web of HEA
  • 117. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Global behaviour bolts in tension and in shear Plastification in the web of HEA
  • 118. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Global behaviour bolts in tension and in shear 118 Plastification in the web of HEA
  • 119. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Global behaviour bolts in tension and in shear 119 Full plastification in the web of HEA
  • 120. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Verification bolts in tension End plate thickness 120
  • 121. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Verification bolts in tension Geometrical and material parameter 121
  • 122. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Verification bolts in shear 122 M16 M20 M24 M27 0 50 100 150 200 250 300 350 400 450 500 DesignshearresisatnceVz[kN] Bolt size Component method CBFEM 4.8 5.8 6.8 8.8 10.9 0 50 100 150 200 250 300 350 400 DesignshearresisatnceVz[kN] Bolt material Component method CBFEM
  • 123. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Verification bolts in shear 123 0 50 100 150 200 250 300 350 400 450 500 0 100 200 300 400 500 CBFEM-DesignshearresistanceVz[kN] CM - Design shear resistance Vz [kN] Parameter - End-plate thickness Parameter - Bolt size Parameter - Bolt material CBFEM=CM CBFEM=1,05 CM
  • 124. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Verification deformation capacity Component method by Beg D., Zupančič E., Vayas I., On the rotation capacity of moment connections, Journal of Constructional Steel Research, 60, 3–5, 2004, 601–620. 124 0 10 20 30 40 50 60 0.0 2.0 4.0 6.0 8.0 10.0 Moment[kNm] Rotation [mrad] CBFEM Component method εCd = 10 % εCd = 5 %
  • 125. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Prediction of Deformation capacity 125 o Material o For resistence εCd = 5 % o For deformation capacity εCd = 15 % o Actual yield strength EN 1998-1-8 cl. 6.2 Overstrenght factor gov = 1,25 fy,max ≤ 1,1 gov fy
  • 126. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Generaly loaded connections Experiments – beam splices 126
  • 127. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Verification to component model Welded portal frame eaves moment connection 127 Beam IPE330 to column HEB260 connection
  • 128. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Verification to component model Welded portal frame eaves moment connection 128 Parameter Component method CBFEM-Idea RS Resistance [kN/kNm] Critical component Resistance [kN/kNm] Critical component IPE140 24 Beam flange in compression 27 Beam flange in compression IPE160 33 Beam flange in compression 34 Beam flange in compression IPE180 44 Beam flange in compression 48 Beam flange in compression IPE200 59 Beam flange in compression 67 Beam flange in compression IPE220 77 Beam flange in compression 80 Beam flange in compression IPE240 98 Beam flange in compression 103 Beam flange in compression IPE270 113 Beam flange in compression 125 Beam flange in compression IPE300 142 Web panel in shear 142 Beam flange in compression IPE330 155 Web panel in shear 154 Beam flange in compression IPE360 168 Web panel in shear 167 Web panel in shear IPE400 186 Web panel in shear 183 Web panel in shear IPE450 209 Web panel in shear 202 Web panel in shear IPE500 231 Web panel in shear 223 Web panel in shear
  • 129. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Verification to component model Welded portal frame eaves moment connection 129 0 50 100 150 200 250 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 DesignresistanceMy/Vz[kNm/kN] Size of IPE profile of the beam CM-beam flange in compression CM-web panel in shear CBFEM-beam flange in compression CBFEM-web panel in shear
  • 130. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Verification to component model Welded portal frame eaves moment connection 130 0 50 100 150 200 250 300 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 DesignresistanceMy/Vz[kNm/kN] Thickness of the column web CM-beam flange in compression CM-web panel in shear CBFEM-beam flange in compression CBFEM-web panel in shear o Thickness of the column web
  • 131. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Verification to component model Welded portal frame eaves moment connection 131 0 50 100 150 200 250 300 0 50 100 150 200 250 300 CBFEM-Designresistance-My/Vz[kNm/kN] CM-Design resistance - My/Vz [kNm/kN] Parameter-Size of the beam Parameter-Size of the column HEA Parameter-Size of the column HEB Parameter-Thickness of the column web CBFEM=CM CBFEM=1,05 CM CBFEM=0,95 CM
  • 132. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Joint between open and hollow section • Verification – Welds – FEM meshing • Benchmark case – HEA 240 and hollow section RHS 180x100x10 – Loaded by bending moment and shear force 132
  • 133. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Welds for FEM design model • Model of weld – ┴ ; ║ - stiffness, resistence, deformation capacity – ┴ - stiffness, resistence, deformation capacity – ║ - neglected 133
  • 134. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Joint between open and hollow section Elastic stage 134
  • 135. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Joint between open and hollow section Plastification of the hollow section RHS upper flange 135
  • 136. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Joint between open and hollow section Initial plastification in the open section web 136
  • 137. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Joint between open and hollow section Initial plastification in the open section flange 137
  • 138. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Joint between open and hollow section Full plastification through the open section web 138
  • 139. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Joint between open and hollow section Initial plastification in the hollow section RHS web 139
  • 140. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Joint between open and hollow section Plastification of second flange of open section HEA 140
  • 141. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Joint between open and hollow section The open section web reaches design strain 5% 141
  • 142. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Joint between open and hollow section Verification of resistence CBFEM to CIDEC model 142 Variation of IPE chord HEB chord HEA chord CBFEM / CIDEC 0,95 CBFEM / CIDEC 1,05 CBFEM / CIDEC Resistance, CBFEM , kN Resistance,CIDECanalyticalmodel,kN
  • 143. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Summary • Results shows the good accuracy of CBFEM verified to CM • For higher stiffness / resistance / deformation capacity CBFEM compare to CM verification by research FEM validated to experiments 143
  • 144. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Summary 144 „Verification deals with mathematics; validation deals with physics’’ Roache P.J. (1998) Verification and validation in computational science and engineering, Hermosa Publishers Albuquerque, NM.
  • 145. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Summary o CM in tables and tools limits poor design by incompetent amateurs o CBFEM allows properly analysed/checked − Complex design solutions − Complicatedly loaded joints − By well-trained experts 145
  • 146. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Summary o Benchmark cases and correct use of V&V limits the improper use of model o The high-quality education the background of design of pretty structural connections 146
  • 147. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Hierarchy of benchmark studies for structural steel joints • Welded joints – In shear – In bending – Long joint – Flexible plate • Bolted connections – T-stub in tension – Splices in shear – Generally loaded end plate • Slender plate in compression – Triangular haunch – Stiffener of column web – Plate in compression between bolts • Hollow section joints – CHS, RHS members – Hollow and open sections • Column bases – T stub in compression and in tension – Generally loaded base plate 147
  • 148. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary What are the predictive capabilities of our computer simulations? „Essentially, all models are wrong, but some are useful’’ Box G.E.P., Draper N.R. (1987) Empirical model-building and response surfaces, John Wiley & Sons., pp. 669. 148
  • 149. Introduction Connection design Models Hollow sections Component method FE analyse Validation and verification Component based FEM Slender plates Bolted joints Connection behaviour Open sections Hollow sections Summary Background references Component based FEM • Wald, F., Gödrich, L., Šabatka L., Kabeláč, J., Navrátil, J., Component Based Finite Element Model of Structural Connections. In Steel, Space and Composite Structures. Singapore, 2014, 337-344, ISBN 978-981-09-0077-9. • Gödrich L., Wald F., Sokol Z., Advanced Modelling of End Plate. In Eurosteel 2014. Brussels, ECCS, 2014, 287-288, ISBN 978-92-9147-121-8. • Gödrich L., Kurejková M., Wald F., Sokol, Z., The Bolts and Compressed Plates Modelling. In Steel, Space and Composite Structures, Singapore, 2014, 215-224, ISBN 978- 981-09-0077-9. • Wald F., Šabatka L., Kabeláč J., Kolaja D., Pospíšil M., Structural Analysis and Design of Steel Connections using Component Based Finite Element Model (CBFEM), Journal of Civil Engineering and Architecture, 10/2015.
  • 150. Thank you for your attention František Wald Czech Technical University in Prague URL: www.ocel-drevo.fsv.cvut.cz