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Field Test Cases
Field test cases from different markets
• Heavy machinery mining industry p. 3-14
• Agriagricultural tractors p. 15-22
• Aircraft mover/ loaders p. 23-28
• Plastic injection molding machines p. 29-35
• Gas turbine p. 36-40
• Excavators, dump truck p. 41-47
• Wind turbine gearbox p. 48-52
• Container Terminals tugmaster transmission p. 53-57
• Hydraulic system Waste Truck p. 58-63
• VAMMAS 5500H snow plow p. 64-70
• Powerunit for Elevator p. 71-74
• Brick press p. 75-77
• Road construction Fuel, transmission en Hydraulics p. 78-85
• Maritiem fuel application p. 86-90
• Transmission Roadtruck application p. 91-94
• Flight simulator hydraulic application p. 95-97
• Army application p. 98-105
• Example of savings p. 106-109
Field Test Cases
Heavy machinery
mining industry
Field Test Cases
Field Test Cases
Demag excavator
Los Bronces Chile
0
20.000
40.000
60.000
80.000
100.000
120.000
140.000
128.000
3.341
14.200
676.200
0901 0
PARTICLEPER100ml
5µ 15µ 25µ 50µ
ISO
18 / 15
ISO
12 / 6
NTF By-Pass filters
Before NTF After 300 hrs NTF
Haulpack dump truck
Zaldivar Chile
0
50.000
100.000
150.000
200.000
250.000
300.000
350.000
400.000
450.000
447.075
1.777
172.626
45
84.431
0
32.703
0
PARTICLEPER100ml
5µ 15µ 25µ 50µ
ISO
19 / 18
ISO
11 / 6
Bypass filters
Before NTF After 50hrs NTF
Wheel loader
Caterpillar 988F
Luka Koper Slovenia
0
20.000
40.000
60.000
80.000
100.000
120.000
140.000
160.000
180.000
172.316
71.550
9.776
3602.677
45425 0
PARTICLEPER100ml
5µ 15µ 25µ 50µ
ISO
18 / 14
ISO
17 / 9
Bypass filters
Before NTF After 610hrs NTF
Field test cases from
Agricultural
Field Test Cases
Customer : Oude Lashof Rossum
Application : Powershift Tractor
Brand : New Holland TG230
Oil : Hydraulic fluid
Brand : Ambra Multi G
Reservoir : 192 L
Operating temp. : 60 °C
NTF filter : AL29-A
Dirt reduction in 460 hours: ISO 23/21/12 to ISO 19/12/00
Particles > 2 micron
447.367
6.883.706
0
3.500.000
7.000.000
1 2
1= before NTZ
2= after 1500 hrs of filtration with NTZ
CM20Particlecount/100
ml
Particles > 5 micron
3.071
1.465.672
0
800.000
1.600.000
1 2
1= before NTZ,
2= after 1500 hrs of filtration with NTZ
CM20Particle
count/100ml
Particles > 15 micron
2.430
0
0
1.300
2.600
1 2
1=before NTZ,
2= after 1500 hrs of filtration with NTZ
CM20Particle
count/100ml
Field Test Cases
Dirt reduction in 240 hours: ISO17/14 to ISO 13/7
Customer : Verhoeven - Erp
Application : Potato Harvester
Brand : Grimme SF150/60 NS
Operating hours : 1600
Oil : Hydraulic
Brand : ISO VG 46
Reservoir : > 200 L
NTF filter : G26/AL 29
Particles > 2 micron
818410
56780
0
250000
500000
750000
1000000
1 2
1= before NTZ, 2= after240 hours of filtration
with NTZ
CM20Particlecount/
100ml
Particles > 5 micron
7160
124110
0
50000
100000
150000
1 2
1= before NTZ, 2= after 240 hours of
filtration with NTZ
CM20Particlecount/
100ml
Particles > 15 micron
13570
120
0
5000
10000
15000
1 2
1=before NTZ, 2= after 240 hours of filtration
with NTZ
CM20Particlecount/
100ml
Field Test Cases
Field Test Cases
John Deere 7920 Auto Power
Field Test Cases
Customer : LB Kurstjens Grubbenvorst
Application : Powershift Tractor
Brand : John Deere 7920
(used for 1500 hours)
Oil : Hydraulic fluid
Brand : Q8 T3000
Reservoir : 100 L
Operating temp : 40 °C
NTF filter : AL29-A
Dirt reduction in 543 hours: ISO 23/21/15 to ISO 19/14/10
Dirt reduction in 118 hours:
ISO 23/20/11 to ISO 20/14/07
Oil : Hydraulic
Reservoir : 70 L
NTF filter : AL-29-A
Customer : CNH dealer Christiaens
Volcke Avelgem - Belgium
Application : Power shift Tractor
Brand : New Holland TM190 (new)
Field Test Cases
Dirt reduction in 106 hours: ISO 22/13 to ISO 13/11
Customer : New Holland - Belgium
Application : Power Shift - Tractor
Brand : New Holland 8670
Operating hours : 1937
Oil : ATF
Brand : Ambra Multi G
Reservoir : aprox. 70 L
NTF filter : AL29
Particles > 2 micron
3705110
856720
0
1000000
2000000
3000000
4000000
1 2
1= before NTZ, 2= after 106 hours of
filtration with NTZ
CM20Particlecount/
100ml
Particles > 5 micron
6540
2190420
0
500000
1000000
1500000
2000000
2500000
1 2
1= before NTZ, 2= after 106 hours of
filtration with NTZ
CM20Particlecount/
100ml
Particles > 15 micron
4450
1610
0
1000
2000
3000
4000
5000
1 2
1=before NTZ, 2= after 106 hours of filtration
with NTZ
CM20Particlecount/
100ml
Field Test Cases
Dirt reduction in 183 hours: ISO 22/14 to ISO 14/9
Customer : Gebr. Verstegen - Heesch
Application : Power Shift - Tractor
Brand : NEW HOLLAND 8360
Operating : 3113
hours
Oil : ATF
Brand : Shell Donax TD
Reservoir : aprox. 70 L
NTF filter : AL29
Particles > 2 micron
650660
4226450
0
1000000
2000000
3000000
4000000
5000000
1 2
1= before NTZ, 2= after 183 hours of
filtration with NTZ
CM20Particlecount/
100ml
Particles > 5 micron
13030
2294010
0
500000
1000000
1500000
2000000
2500000
1 2
1= before NTZ, 2= after 183 hours of
filtration with NTZ
CM20Particlecount/
100ml
Particles > 15 micron
12050
370
0
2000
4000
6000
8000
10000
12000
14000
1 2
1=before NTZ, 2= after 183 hours of filtration
with NTZ
CM20Particlecount/
100ml
Field Test Cases
Field test cases from
Aircraft mover/ loaders
Field Test Cases
Field test case
Field test case
TCR developed the idea of GSE (ground
support equipment) rental as far back as
1999, before rental was even an option
for ground handlers. Today, TCR is the
only company offering a unique and
comprehensive range of GSE services
that supports customers in a vital aspect
of their ground handling processes: the
use and operation of their GSE.
TCR is headquartered in Brussels and
has local offices in Paris, London,
Amsterdam and Madrid.
TCR Customers base comprises
European largest airlines, handling
companies, integrators and cargo
handlers.
Employees: 300 staff
GSE fleet for rental: 6000 units
More info: www.tcr-group.com
Dirt reduction in 490 hours: ISO 22/21/17 to ISO 13/09/00
Customer : TCR – Schiphol Rijk
Application : GHH Aircraft mover AM500 KG
Operating hours: 4161 (before mounting NTZ)
Oil : Hydraulic iso VG 32
Brand : BP Energol SHF Super
Reservoir : 550 liter
NTF filter : ALH-19-A
Particles > 2 micron
635625177
2134687
0
1100000
2200000
1 2 3
1= before NTZ, 2= after 176 hrs of filtration
with NTZ, 3= after 490 hrs with NTZ
CM20Particlecount/
100ml
Particles > 5 micron
4140 438
1066747
0
400000
800000
1200000
1 2 3
1= before NTZ, 2= after 176 hrs of filtration
with NTZ , 3= after 490 hrs with NTZ
CM20Particlecount/
100ml
Particles > 15 micron
11
65351
270
0
20000
40000
60000
80000
1 2 3
1=before NTZ, 2= after 176 hrs of filtration
with NTZ, 3= after 490 hrs with NTZ
CM20Particlecount/
100ml
Field test cases
Dirt reduction in 200 hours: ISO 22/20/13 to ISO 15/12/00
Customer : TCR – Schiphol Rijk
Application : Power Shift - Tractor
Brand : Erma Loader 294-213
Operating hours : 3670 before NTF
Oil : Hydraulic ISO VG 32
Brand : BP Energol SHF Super
Reservoir : aprox. 200 L
NTF filter : ALH 19 A
Particles > 2 micron
20295
555120
3488107
0
2000000
4000000
1 2 3
1= before NTZ, 2= after 28 hours of filtration
with NTZ, 3= after 200 hours with NTZ
CM20Particlecount/
100ml
Particles > 5 micron
23062 2295
488126
0
200000
400000
600000
1 2 3
1= before NTZ, 2= after 28 hours of filtration
with NTZ , 3= after 200 hours with NTZ
CM20Particlecount/
100ml
Particles > 15 micron
56
1777
135
0
1000
2000
1 2 3
1=before NTZ, 2= after 28 hours of filtration
with NTZ, 3= after 200 hours with NTZ
CM20Particlecount/
100ml
Field test cases
NTF
for maximum reliability
used by
TCR Schiphol
Mr. M van der Ploeg, Managing Director
Mr. R. Spijker, Sales Manager
Field test cases
Field test cases from
Plastic moulding machines
Field Test Cases
Field test cases
Oil : Unil Hydr S iso 46
Reservoir : 200 gallons.
NTF filter : OLFS-29-A
Customer : REOBIJN Haaksbergen
Application : Plastic moulding machine
Brand : STORK type SX3000-2100
Reobijn Plastic Products in Haaksbergen has recently installed NTF Micro filtration systems on all of their injection
moulding equipment.
Frans Dijkhof, technical director at Reobijn: “within our preventive maintenance schedule we take annual oil samples.”
Clean oil is crucial within our production process, Reobijn uses 2 k tons injection moulding equipment and contamination
causes major problems in lining up our injection equipment resulting in rejects.
The last oil analyses showed severe contaminated oil and it was advised to flush and do an oil change. However Chemically the
oil was in a good condition, so we decided to test the NTF Micro Filtration System. The test was closely obeserved and an oil
sample was taken and analized every 24 hours. Already after the first 24 uur all 200 gallons of the oil were within specifications
again and suitable for further use according to the Laboratory reports. After 168 hours solid particle and water contamination
were reduced by 98 % and the ISO code of 14/12/09 is even better than the new Hydraulic fluid as supplied to Reobijn.
Now the NTF Micro Filtration Systems are installed on all of our equipment saving materials, labor/down time and
significantly increasing the reliabillity and quality.
Field test cases
Dirt reduction in 168 hours: ISO 22/19/12 to ISO 14/12/09
Oil : Unil Hydr S iso 46
Reservoir : 700 ltr.
NTF filter : OLFS-29-A
Customer : REOBIJN Haaksbergen
Application : Plastic moulding machine
Brand : STORK type SX3000-2100
ISO 22/19/12
(Water 173,5 ppm)
ISO 14/12/09
(Water 61,2 ppm)
Particles > 2 micron
12057
2593186
0
900000
1800000
2700000
1 2
1= before NTZ
2= after 168 hrs of filtration with NTZ
CM20Particlecount/100
ml
Particles > 5 micron
3750
314360
0
130000
260000
390000
1 2
1= before NTZ,
2= after 168 hrs of filtration with NTZ
CM20Particle
count/100ml
Particles > 15 micron
3859
285
0
1500
3000
4500
1 2
1=before NTZ,
2= after 168 hrs of filtration with NTZ
CM20Particle
count/100ml
Field test cases
Vijzelweg 9
5145 NK Waawijk
Tel. : +31 416 343175 info@nabersplastics.com
Fax.: + 31 416 343716 www.nabersplastics.com
Field test cases
Customer : Nabers Plastics Waalwijk
Application : Plastic Moulding machine
Brand : Stork 55/100
Oil : Esso Nuto H 46I
Carter : 800 liter
NTF filter : OLFS-29/1-A-220-1,6
310,367
5,410
0
160,000
320,000
1 2
CM20Particlecount/100ml
1 = before NTZ filtration,
2 = after approx 3 month off filtration.
Particles > 5 micron
6,313
620
0
3,250
6,500
1 2
CM20Particlecount/100ml
1 = before NTZ filtration,
2 = after approx 3 month of filtration.
Particles > 15 micron
2,894,362
14,200
0
1,500,000
3,000,000
1 2
CM20Particlecount/100ml
1 = before NTZ filtration,
2 = after approx 3 month off filtration.
Particles > 2 micron
Dirt reduction in 3 month : ISO 22/19/13 to ISO 14/13/10
Your Benefits
Customer : ETAP West Malle Belgium
Application : Plastic moulding machine
Brand : Bucher
Oil : Hydraulic fluid
Brand : Unil Hydro S68
Type : ISO VG 68
Reservoir : 800 L
Operating temp : 40 °C
NTF filter : OLFS-29-220
Dirt reduction in 500 hours: ISO 22/19/14 to ISO 16/11/00
Particles > 2 micron
37496
3053261
744873
0
1600000
3200000
1 2 3
1= before NTZ, 2= after 100 hrs of filtration
with NTZ, 3= after 500 hrs with NTZ
CM20Particle
count/100ml
Particles > 5 micron
13005 1001
301635
0
160000
320000
1 2 3
1= before NTZ, 2= after100 hrs of filtration
with NTZ , 3= after 500 hrs with NTZ
CM20Particle
count/100ml
Particles > 15 micron
3367
12228
0
6500
13000
1 2 3
1=before NTZ, 2= after 100 hrs of filtration
with NTZ, 3= after 500 hrs with NTZ
CM20Particle
count/100ml
Field test cases
Field test cases from
Gas turbine
Field Test Cases
Field Test Case
ERDGASVERDICHTER STATION MALLNOW
Field Test Case
Anzahl der Verdichter: 3
Verdichterleistung: ca. 75 MW (3 x 25 MW)
max. zul. Betriebsdruck: 100 bar
Kapazität: 3,34 Mio. m³/h (im Normzustand)
Antriebsart: Gasturbine
Öl
NTF Filter
Mobil Jet 245 (26,4 cSt @ 40 C
OLFS-58/1-A-3,2 400 ATEX
Particles > 5 micron
6.750
29.440
0
17.500
35.000
1 2
1 = Before NTZ,
2 = After 18 hours of filtration with OLFS.
CM20Particlecount/100
ml
Particles > 10 micron
5.520
1.050
0
3.000
6.000
1 2
1 = Before NTZ,
2 = After 18 hours of filtration with OLFS.
CM20Particle
count/100ml
Particles > 15 micron
1.140
390
0
600
1.200
1 2
1 = Before NTZ,
2 = After 18 hours of filtration with OLFS.
CM20Particle
count/100ml
Dirt reduction in 18 hours ISO 15/11 to ISO 13/9
ISO 18/16/14
Wasser 1000
ppm
TAN 2,0 mg
KNO/g
Field test cases
Field test cases
Field test cases from
Excavators and cranes
Field Test Cases
Gideonweg 5
9723 BM Groningen
9700 AG Groningen
The Netherlands
Tel.: +31 (0)50 - 368 28 00
Fax: +31 (0)50 - 368 28 49
Nedlift@wagenborg.com
www.wagenborg.com
Field Test Cases
Wagenborg Nedlift offers a wide variety of vertical transport equipment and
owns a modern and divers fleet of over a hundred units. From single lifts using
one hydraulic crane to complicated projects using a large variety of equipment.
Wagenborg Nedlift is using NTZ micro filtration on the engines of its cranes for
over 15 years
Jan Winkels chief Technical Department:
We apply NTZ bypass filtration on the engines of our cranes since 1990.
Nowadays we use a full synthetic oil, which normally needs to be replaced
every 1000 hours. By applying a NTZ filter we have been able to stretch the oil
change interval from 1000 to 2000 hours, thereby saving 2500 liters of engine
oil and 50 man hours annually.
Next to these direct costs it also saves us a lot of problems for the planning
department. Since we only need to change oil once a year we can maximize
implementation of our equipment.
Field Test Cases
NTF micro filtration
for maximum flexibility
Applied by
Wagenborg Nedlift
Jan Winkels
Field Test Cases
Dirt reduction in 1000 hours: ISO 22/18/12 to ISO 15/12/07
Customer : Gerard Bos- Ammerstol
Application : Excavator
Brand : ETEC 830
Daewoo, SL300 LC-5
Operating hours: 0 (new machine)
Oil : Hydraulic
Brand : Unil HDV 46
Reservoir : aprox. 260 L
NTF filter : ALH-29-A
Particles > 2 micron
1939668
31893
0
1000000
2000000
1 2
1= before NTZ, 2= after 1000 hours of
filtration with NTZ
CM20Particlecount/
100ml
Particles > 5 micron
2857
199485
0
110000
220000
1 2
1= before NTZ, 2= after 1000 hours of
filtration with NTZ
CM20Particlecount/
100ml
Particles > 15 micron
2846
90
0
1000
2000
3000
1 2
1=before NTZ, 2= after 1000 hours of
filtration with NTZ
CM20Particlecount/
100ml
Field test cases
Field Test Cases
Feijter Groep Oostzeedijk 4 4521 PW Biervliet T:0115-481638 F:0115-482563 E: info@feijtergroep.nl
Field Test Cases
Customer : Feijter Group Biervliet
Application : Ground moving equipment
Brand : Vervaet Track Trike
Oil : Hydraulic
Reservoir : 300 L
NTF filter : ALH-29-A
Dirt reduction in 554 hours: ISO 23/21/15 to ISO 18/14/08
Field test cases from
Wind turbine gearbox
Field Test Cases
Customer : Weissbarth Germany
Application : Wind turbine Gearbox
Brand : Seewind 750kW
Oil : Gearbox oil
Brand : Esso Spartan SEP 320
Reservoir : approx. 400 L
NTF filter : OLFS-26/1/OLFS 29A/1
Oil cleanliness improvement from ISO 21/19
to ISO 12/9 in 11 days :
Field test cases
Field Test Cases
Field Test Cases
Field Test Cases
NTZ OLFS unit & CM 20Condition monitor
Joint Projects in Europe with SKF
Field test cases from Container
Terminals tugmaster
transmission
Field Test Cases
Field test cases
Customer : Europe Container Terminals
Application : Tugmaster / transmission
Brand : Terberg / Allison MD3060
Oil : Kendall Dextron III
Carter : approx 27 litre
NTF filter : AL-19-A
Particles > 2 micron
7624480
531024
0
2000000
4000000
6000000
8000000
1 2
1= before NTZ, 2= after filtration with NTZ
CM20Particlecount/100
ml
Particles > 5 micron
228315
904280
0
250000
500000
750000
1000000
1 2
1= before NTZ, 2= after filtration with NTZ
CM20Particle
count/100ml
Particles > 15 micron
96960
18132
0
25000
50000
75000
100000
1 2
1=before NTZ, 2= after filtration with NTZ
CM20Particle
count/100ml
Field test cases
Dirt reduction : ISO 23/20/17 to ISO 20/18/15 Water reduction: 551 PPM to 168 PPM
Customer : Europe Container Terminals
Application : Tugmaster / transmission
Brand : Terberg / Allison MD3060
Oil : Kendall Dextron III
Carter : approx 27 litre
NTF filter : AL-19-A
Particles > 2 micron
6156840
222621
0
3300000
6600000
1 2
1= before NTZ, 2= after filtration with NTZ
CM20Particlecount/100
ml
Particles > 5 micron
55411
1115920
0
400000
800000
1200000
1 2
1= before NTZ, 2= after filtration with NTZ
CM20Particle
count/100ml
Particles > 15 micron
6311
68010
0
35000
70000
1 2
1=before NTZ, 2= after filtration with NTZ
CM20Particle
count/100ml
Field test cases
Dirt reduction: ISO 23/21/17 to ISO 18/16/13 Water reduction : 214 PPM to 213 PPM
Field test cases
Field test cases from
Hydraulic system
Waste Truck
Field Test Cases
Roteb Lease
Kleinpolderplein 5
Postbus 11011,
3004 EA Rotterdam
Field Test Cases
Customer : ROTEB LEASE Rotterdam
Application : Hydraulic system Waste Truck
Brand : Geesink GPM II
Oil : Hydraulic fluid
Brand : Shell tellus T46
Reservoir : ca 200 liter
Operating temp. : 60-70°C
NTF filter : ALH- 29-A
Dirt reduction in 100 hours: ISO 23/20/12 to ISO 14/12/10
Particles > 4 micron (c)
4719990
12190
0
2500000
5000000
1 2
1= before NTZ
2= after 100 hrs of filtration with NTZ
Particlecount/100ml
Particles > 6 micron (c)
3930
876850
0
500000
1000000
1 2
1= before NTZ,
2= after 100 hrs of filtration with NTZ
Particlecount/100ml
Particles > 14 micron (c)
2240
610
0
1250
2500
1 2
1=before NTZ,
2= after 100 hrs of filtration with NTZ
Particlecount/100ml
Field Test Cases
Olie analyse voor filtratie Olie analyse na filtratie
Field Test Cases
Field Test Cases
Field Test Cases
Customer : SITA SVEZ – REIMS (F)
Application : Hydraulic system Waste Truck
Brand : Geesink GPM II
Oil : Hydraulic fluid
Brand : Shell tellus T46
Reservoir : ca 200 liter
Operating temp : 60-70°C
NTF filter : ALH- 29-A
Dirt reduction : ISO 23/20/12 to ISO 14/12/10
Field test cases from VAMMAS
5500H snow plow
Field Test Cases
Field Test Cases
Title : VAMMAS 5500H Metro airport
Issued by : Jeff Woodbury Date : June 8th, 2010
Department : Field testing Project / Task.no. : Wayne County
Telephone : 248-449-8700 Test order no. : 2010/06/08
Approved by : Pierre Nieuwland Test no. : n.a.
Requested by : Christian DePauli Test period : 3/6/2010
Field Test Cases
Objectives
As the majority of hydraulic failures are caused by contamination of the hydraulic fluid the
component manufacturers are setting required cleanliness levels according ISO code 4406 (
see Appendix A ) in relation to their warranty.
After a recent hydraulic pump replacement the initiative was taken to determine if the
operational system cleanliness on the Vammas 5500H snow broom was within the ISO
specification of 18 / 15 as set by Rexroth, the manufacturer of the pump. ( see Appendix B )
At the same time the positive effects of High Efficiency Depth filtration were tested.
On site oil analysis was also done to determine the ISO cleanliness of the new hydraulic
fluids used.
Field Test Cases
Results and Conclusions
Oil samples were taken from the oil sump of the Vammas and analyzed with the Parker CM
– 20 Bottle sampler unit ( see Appendix C ) according the ISO 4406 cleanliness code.
Similar procedure was followed for the oil samples taken of the New General Hydraulic oil
and the New Tractor Hydraulic fluid.
An OLFS – 29 High efficiency Off line filter ( see Appendix D ) was installed on the
Vammas and filtered the hydraulic fluid for one hour.
All test results were plotted and are shown in graphics as well.
All samples before filtration and new fluid were out of the specifications as set by Rexroth
for their warranty.
Samples after 1 hour of filtration were within warranty specifications
Recommendations
It is highly recommended that all new fluids present in the storage containers is filtered as
soon as possible.
Installation of improved filtration on the hydraulic systems of the Vammas is necessary to
reach the required ISO class for warranty of components.
Improved filtration will lead to overall lower costs, extended component life and
improved reliability.
Field Test Cases
Contents Objectives
Results and Conclusions
Recommendations
Test procedure and methodology
Results
Appendix A : ISO 4406
Appendix B : Rexroth ISO Specification for warranty
Appendix C : Parker CM – 20 Particle counter
Appendix D : OLFS – 29 Filter Unit
Rexroth minimum required
ISO Cleanliness code is : 21 / 18 / 15
After 1 hour of filtration the system was
within the warranty specifications as set by
the component supplier.
Solid particle contamination was decreased
by an average of 90 %.
Extended filtration will reduce this
contamination further.
Field Test Cases
Test procedure and methodology
Oil samples were taken by maintenance staff in laboratory cleaned sample bottles from the oil sump of the
equipment by using a vacuum pump directly installed on the sample bottle to prevent contamination
ingression form the environment.
The New Oil samples were taken directly from the supply lines for the fresh hydraulic fluids in use.
Samples were analyzed on site, in presence of the maintenance staff, using a portable calibrated particle
counter with a bottle sampler.
A portable Off Line Filter unit ( OLFS – 29 ) with a 2 micron Beta > 2000 filter element installed, was
used to determine the effects of High Efficiency Filtration. The suction hose for the OLFS was led into the
oil sump through the original filter housing installed by the OEM and the return line of the OLFS was led
into the Tank vent.
Before the start of the filtration cycle the equipment was started and the broom functions were exercised
to aggravate the contamination in the system in order to get a realistic sample of system cleanliness under
operational conditions.
The OLFS system was operated continuously for a period of 1 hour at a flow rate of 1.6 litres per minute.
At the end of the filter cycle oil samples were taken and analyzed as described above.
( See: Results )
The original print outs from the particle counter were handed over to the maintenance staff and are in their
possession.
Field Test Cases
Extension of component life
Hydraulics 2 times
Rolling bearings 1.7 times
Journal bearings 1.8 times
Reduction in contaminant related failures by 90 % average within
1 hour of filtration
The system will clean up further as filter is installed permanently
Field test cases from
Powerunit for Elevator
Field Test Cases
Golm Voralberg (Voralberg, Austria)
Ski centre, cabinlift for ski resort
Gear box transmission
(Lohmann + Stolterfoht)
Gear oil Mobilgear SAE 80 (440l)
5.719.533
252.157
12.195
652
2.622.588
18.056
1.057
67
378.888
945
67 0
1.901
78
11 0
0
1.000.000
2.000.000
3.000.000
4.000.000
5.000.000
6.000.000
PARTIKELPRO100ml
01.03.96 18.03.96 15.04.96 20.04.00
5µ 15µ 25µ 50µ
ISO
19/10
ISO
23/19
ISO
22/15
ISO
11/ 7
NTZ - Off Line filters
Field Test Cases
Customer : Phoenix Rubber Co
Szeged, Hongaria
Application : Powerunit for Elevator
Brand : Kleemann Germany
Operatinghours: Testrun off 3 hours
Oil : Hydraulic
Brand : Moll VG 46
Reservoir : 600 ltr.
NTF filter : OLFS-29
Dirt reduction in 3 hours: ISO 20/17/12 to ISO 18/15/11
Field Test Cases
Customer : TESCO
Szeged, Hongaria
Application : Powerunit for Elevator
Brand : Schindler Germany
Operating hours: testrun off 17 hours
Oil : Hydraulic
Brand : VG 46
Reservoir : 400 ltr.
NTF filter : OLFS-29-A
Dirt reduction in 17 hours: ISO 22/20/14 to ISO 15/12/8
Field test cases from
Brick press
Field Test Cases
Holcim Betonproducten BV
Industrieweg 5
9261 XC Oostermeer
info.HBP-FRBE@holcim.com
Field Test Cases
Customer : HOLCIM - Oostermeer
Application : Brick press
Brand : Rekers GmbH Machinenbau
Oil : Hydraulic fluid
Brand : Texaco
Type : Iso VG 46
Reservoir : 800 L
Operating temp.: 60 °C
NTF filter : OLFS-29-220
Dirt reduction in 300 hours: ISO 21/18/13 to ISO 17/15/00
Particles > 2 micron
101227
1385043
0
750000
1500000
1 2
1= before NTZ
2= after 300 hrs of filtration with NTZ
CM20Particlecount/100
ml
Particles > 5 micron
20002
170370
0
100000
200000
1 2
1= before NTZ,
2= after 300 hrs of filtration with NTZ
CM20Particle
count/100ml
Particles > 15 micron
4207
697
0
1500
3000
4500
1 2
1=before NTZ,
2= after 300 hrs of filtration with NTZ
CM20Particle
count/100ml
Field Test Cases
Field test cases from
Road construction Fuel,
transmission en Hydraulics
Field Test Cases
NTF Radial Micro Filtration in FUEL applications
Field Test Cases
Field Test Cases
NTZ achieves remarkable results: less
breakdown and wear, improved
performance, extended life-time. These
results all add up to structural costs
savings according NTZ Nederland bv.
Willem Versendaal, untill recently
manager of the Dutch based
international road construction
company Koop Tjuchem, has a lot of
experience on the subject.
“When NTZ filters where introduced on the
market, I have tested these system
together
with Dutch Royal Shell. The filter system
appeared to function very well.
So well in fact, that Koop Tjuchem could
skip half the service intervals…”
Field Test Cases
In road construction maximum productivity is of utmost importance. With these filters
we only need to change oil of our trucks and machines during frost periods and the
yearly holiday period. By than they have reached appr. 1000 operating hours against
maximum 500 hours before.
Versendaal applied NTZ-filters on engines, hydraulic installations and automatic
transmissions on trucks and construction machines.
“If you also use UCC CM-20 particle counters, the condition of the oil can be constantly
monitored. Including all costs of filters, installation, etcetera a saving of 50 euro cents
per operating hours can be achieved. Provided that a high quality (semi-)synthetic oil is
used.”
Field Test Cases
Later on we experienced problems with our machines
equipped with the latest generation of diesel engines, with
common rail technology.
It even ocurred that a new engine needed new pumps and
fuel injectors after only 500 operating hours.
Total costs; a couple of thousands of Euro’s.
Research showed that the combination of high pressure,
2000-2800 Bar and particle contaminated gasoline was fatal
to the pumps and fuel injectors. Due to the ever increasing
emission requirements these high pressures are mandatory;
Combustion under high pressure results in cleaner
emissions.
Since we had excellent experience with NTZ-filters on
engines and hydraulics, these new problems with
contaminated gasoline urged us to test these filter systems
in the main feed line to the engine.
The results met our expectation; Clean gasoline and no
more problems.
DAF CF 75 J. van Dijk , sump volume 1500 liter:
Particles > 2 micron
6648
382
0
4000
8000
1 2
1= before NTZ,
2= after 4,5 hrs of filtration with NTZ
CM20Particlecount/100
ml
Particles > 5 micron
90
2441
0
1250
2500
1 2
1= before NTZ,
2= after 4,5 hrs of filtration with NTZ
CM20Particle
count/100ml
Particles > 15 micron
461
0
0
250
500
1 2
1=before NTZ,
2= after 4.5 hrs of filtration with NTZ.
CM20Particle
count/100ml
Vogele 1900, sump volume 400 liter gasoline, fresh oil:
Particles > 2 micron
0
200000
400000
1 2
1= before NTZ
2= after 24 hrs of filtration with NTZ
CM20Particlecount/100
ml
Particles > 5 micron
0
29000
58000
1 2
1= before NTZ,
2= after 24 hrs of filtration with NTZ
CM20Particle
count/100ml
Particles > 15 micron
1417
0
0
800
1600
1 2
1=before NTZ,
2= after 24 hrs of filtration with NTZ
CM20Particle
count/100ml
372363
1305
53910
33
Field Test Cases
Tank
Prefilter/
Water
separator
Standard filter-
package engine
Fuel injection
pump
NTF micro
filter
Flow 120 L/hrs
Fuel injector
Common rail
2800 bars
Low pressure 7 bars
High pressure 2800 bars
Flow 80 L/hrs (cooling circulation)
Field Test Cases
Field Test Cases
NTF
for long time performance
used by
I.A.M. International Asphalt Management
Mr. W. H Versendaal Managing Director
Field Test Cases
Maritime
feul
application
Feul filtration
MV Catherina - Papendrecht
99,995% minder vervuiling
Reduction in contamination with single-time filtration:
99,995%
The high level of pollution in diesel fuel Causes catastrophic failures
and damage to the fuel system of the modern engines.
For this test, samples of different brands have been taken from various
bunker stations and the solids pollution has been measured
with a laser pollution meter according to ISO 4406 standard.
The diesel fuel is fed one time through a NTZ Micro Filter type AL 29
and then the solid contamination is measured again according to ISO
4406 in the 2, 5, 15, 25, 50 and 100 microns
Particles per 100 ml of fuel.
Feul filtration
NTZ FILTER ROTTERDAM
online CM20 particle test
Sample after 1 pass
DIESEL
Date: 18-5-2005
testrun: 43
Time: 16.42
ISO: 15:12:08
Count/100ml
2µ 18000
5µ 2936
15µ 135
25µ 22
50µ 11
100µ 0
NOTES average reduction 99.995%
NTZ FILTER ROTTERDAM
online CM20 particle test
Sample from bunker
DIESEL
Date: 18-5-2005
testrun: 37
Time: 13.44
ISO: 22:21:18
Count/100ml
2µ 2714535
5µ 1119892
15µ 151391
25µ 43650
50µ 6570
100µ 406
NOTES
Before after
Feul filtration
5 micron particles
1119892
2936
0
400000
800000
1200000
1 2
1=before NTZ, 2=after NTZ
CM20particle
count/100ml
2 micron particles
18000
2714535
0
1000000
2000000
3000000
1 2
1=before NTZ, 2=after NTZ
CM20particle
count/100ml
15 micron particles
151391
135
0
40000
80000
120000
160000
1 2
1=before NTZ,2=after NTZ
CM20
particlecount/100ml
25 micron particles
22
43650
0
10000
20000
30000
40000
50000
1 2
1=before NTZ, 2=after NTZ
Cm20particle
count/100ml
50 micron particles
11
6570
0
2000
4000
6000
8000
1 2
1=before NTZ, 2=after NTZ
Cm20particle
count/100ml
100 micron particles
0
406
0
100
200
300
400
500
1 2
1=before NTZ, 2=after NTZ
Cm20particle
count/100ml
Protect your precious fuel pump and fuel injectors!
Extend the life of your standard fuel filters!
Feul filtration
Field Test Cases
Transmision
roadtruck
application
Field Test Cases
Field Test Cases
Field Test Cases
Field Test Cases
Filght simulator
Hydraulics
application
Lufthansa AG Trainingscentre
(Frankfurt, Germany)
Flight simulator FT 19
Boeing 737-300/500
Hydraulic fluid
1575
382
258
112 101
33 22 0
0
200
400
600
800
1000
1200
1400
1600
PARTIKELPRO100ml
Before RMF After 4 weeks RMF
5µ 15µ 25µ 50µ
ISO
11 / 9
ISO
7 / 5
NTF/NTZ - Off Line filters
NTF/NTZ NTF/NTZ
Quest (England) RAF Waddington AWACS
Flight Simulator Quadrant
Boeing E3-D
Hydraulic fluid Shell Tellus 46 (1850
l - 2250 l)
96097
24131
2587
1136
438
27
1350
326
11
0 0 0
0
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
PARTICLEPER100ml
Before RMF Afther 5 Days RMF
2µ 5µ 15µ 25µ 50µ 100µ
ISO
17/15/12
ISO
11/09/04
NTF/NTZ - Off Line filters
NTF/NTZ NTF/NTZ
Field Test Cases
Army
application
NTZ / NTF- By-Pass filters
6007736
981798
107898
765
3985908
314808
28507
4556
1558743
33356
2992
11
0
1000000
2000000
3000000
4000000
5000000
6000000
7000000
PARTIKELPRO100ml
Before RMF After 8 hrs. After 31 hrs.
5µ 15µ 25µ 50µ
ISO
23 / 20
ISO
21 / 16
ISO
22 / 19
Elemente change
German ARMY (Y - 827245)
SIZ St.Wendel
Rocket Launcher
David Brown /
Automatic-Transmission
NTZ - By-Pass filters
German ARMY (Y - 827253)
SIZ St.Wendel
Rocket Launcher
David Brown / Automatic-
Transmission
8.939.508
1.046.598
66.915
146
6.427.653
509.703
24.491
33
4.617.135
146.205
7.020
0
326.666
3.307
236
11
1.469.002
9.888
483
0
0
1.000.000
2.000.000
3.000.000
4.000.000
5.000.000
6.000.000
7.000.000
8.000.000
9.000.000
PARTIKELPRO100ml
Before RMF After 17 hrs. After 18,5 hrs. After 228 hrs. After 331 hrs.
5µ 15µ 25µ 50µ
ISO
23 / 18
ISO
24 / 21
ISO
23 / 20
ISO
19 / 12
Elemente change
ISO
21 / 14
Elemente change after 8 month
NTZ - By-Pass filters
German ARMY Rocket Launcher DB Automatic-Transmission
Y-812 082 0,5 B/h 20 B/h 108 B/h 193 B/h
2µ 4264130 4040640 2196410 2507820
5µ 3170770 2399460 374430 878480
10µ 775340 136590 1800 12720
15µ 38730 3440 340 1500
25µ 310 80 90 45
50µ 20 5 15 5
75µ 5 0 5 0
100µ 0 0 0 0
ISO 4406 22/16 22/12 19/09 20/10
Y-827 392 ST 420 B/h 431 B/h 436 B/h 472 B/h 474 B/h
2µ
5µ 5535348 2657351 2995188 2268067 1671401
10µ
15µ 300431 48116 45663 10721 7818
25µ 10766 1732 2970 360 360
50µ 33 56 22 0 0
75µ
100µ
ISO 4406 23/19 22/16 22/16 22/14 21/13
Army executions
AIFV
Anti Infantry
Fighting Vehicle
BP108H0000AIFV
NSN:
Permanent By-Pass
Filtration unit
0,5 micron
NTZ - FILTRATION RADIAL MICRO FILTRATION
OL126H0000XB
NSN:
4930-17-109-3481
Portable service
filtration unit
24VDC
0.5 micron
Also used on: M109
Houwitzer
(not shown!)
Army executions
NTZ – NTF FILTRATION
RADIAL - MICRO - FILTRATION
RADIAL - MICRO - FILTRATION
WITHOUT PRESSURE -
RETURNLINE
PRESSURE POINT
NTZ – NTF FILTRATION
English Translation:
We inform you that your micro oil filter for thermal engines has met the
requirements as set by by the French Army for all power generating units
installed in Kosovo, Bosnia, Afganistan and on different locations of peace
enforcement troups.
The installation of this bypass microfiltration allowed;
-an increase of the mechanical reliability in particularly hard conditions at
these locations
-easier maintenance and a considerable cost reduction
-extended drain intervals and a greater availability of the machines
The majority of the machines has already been in service for over 20.000
operating hours without any major overhaul, whilst running 24 hours a day and
continue to give a broad satisfaction to the users
We are thus pleased to present our planned needs on the market for spare
parts
for which we were a contractor with our group.
We thank you for your cooperation.
French Army
Examples
of
savings
How could our filter benefit you…
ISO */20/15 to */14/11 and ISO */21/15 to */15/13
Maintenance Cost per hour of operation : - 82%
Purchage of components : - 59 %
How could our filter benefit you…
Four times life extention of lubricant
life and Lubricant cost savings of 53% over 5 year
How could our filter benefit you…
Failures and unscheduled downtime : -60%
resulted together with proactive mainenance
in a savings of USD 450.000

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Field Test Case Results for Heavy Machinery, Ag Equipment & Plastic Molding Machines

  • 2. Field test cases from different markets • Heavy machinery mining industry p. 3-14 • Agriagricultural tractors p. 15-22 • Aircraft mover/ loaders p. 23-28 • Plastic injection molding machines p. 29-35 • Gas turbine p. 36-40 • Excavators, dump truck p. 41-47 • Wind turbine gearbox p. 48-52 • Container Terminals tugmaster transmission p. 53-57 • Hydraulic system Waste Truck p. 58-63 • VAMMAS 5500H snow plow p. 64-70 • Powerunit for Elevator p. 71-74 • Brick press p. 75-77 • Road construction Fuel, transmission en Hydraulics p. 78-85 • Maritiem fuel application p. 86-90 • Transmission Roadtruck application p. 91-94 • Flight simulator hydraulic application p. 95-97 • Army application p. 98-105 • Example of savings p. 106-109 Field Test Cases
  • 5. Demag excavator Los Bronces Chile 0 20.000 40.000 60.000 80.000 100.000 120.000 140.000 128.000 3.341 14.200 676.200 0901 0 PARTICLEPER100ml 5µ 15µ 25µ 50µ ISO 18 / 15 ISO 12 / 6 NTF By-Pass filters Before NTF After 300 hrs NTF
  • 6. Haulpack dump truck Zaldivar Chile 0 50.000 100.000 150.000 200.000 250.000 300.000 350.000 400.000 450.000 447.075 1.777 172.626 45 84.431 0 32.703 0 PARTICLEPER100ml 5µ 15µ 25µ 50µ ISO 19 / 18 ISO 11 / 6 Bypass filters Before NTF After 50hrs NTF
  • 7. Wheel loader Caterpillar 988F Luka Koper Slovenia 0 20.000 40.000 60.000 80.000 100.000 120.000 140.000 160.000 180.000 172.316 71.550 9.776 3602.677 45425 0 PARTICLEPER100ml 5µ 15µ 25µ 50µ ISO 18 / 14 ISO 17 / 9 Bypass filters Before NTF After 610hrs NTF
  • 8.
  • 9.
  • 10. Field test cases from Agricultural Field Test Cases
  • 11. Customer : Oude Lashof Rossum Application : Powershift Tractor Brand : New Holland TG230 Oil : Hydraulic fluid Brand : Ambra Multi G Reservoir : 192 L Operating temp. : 60 °C NTF filter : AL29-A Dirt reduction in 460 hours: ISO 23/21/12 to ISO 19/12/00 Particles > 2 micron 447.367 6.883.706 0 3.500.000 7.000.000 1 2 1= before NTZ 2= after 1500 hrs of filtration with NTZ CM20Particlecount/100 ml Particles > 5 micron 3.071 1.465.672 0 800.000 1.600.000 1 2 1= before NTZ, 2= after 1500 hrs of filtration with NTZ CM20Particle count/100ml Particles > 15 micron 2.430 0 0 1.300 2.600 1 2 1=before NTZ, 2= after 1500 hrs of filtration with NTZ CM20Particle count/100ml Field Test Cases
  • 12. Dirt reduction in 240 hours: ISO17/14 to ISO 13/7 Customer : Verhoeven - Erp Application : Potato Harvester Brand : Grimme SF150/60 NS Operating hours : 1600 Oil : Hydraulic Brand : ISO VG 46 Reservoir : > 200 L NTF filter : G26/AL 29 Particles > 2 micron 818410 56780 0 250000 500000 750000 1000000 1 2 1= before NTZ, 2= after240 hours of filtration with NTZ CM20Particlecount/ 100ml Particles > 5 micron 7160 124110 0 50000 100000 150000 1 2 1= before NTZ, 2= after 240 hours of filtration with NTZ CM20Particlecount/ 100ml Particles > 15 micron 13570 120 0 5000 10000 15000 1 2 1=before NTZ, 2= after 240 hours of filtration with NTZ CM20Particlecount/ 100ml Field Test Cases
  • 13. Field Test Cases John Deere 7920 Auto Power
  • 14. Field Test Cases Customer : LB Kurstjens Grubbenvorst Application : Powershift Tractor Brand : John Deere 7920 (used for 1500 hours) Oil : Hydraulic fluid Brand : Q8 T3000 Reservoir : 100 L Operating temp : 40 °C NTF filter : AL29-A Dirt reduction in 543 hours: ISO 23/21/15 to ISO 19/14/10
  • 15. Dirt reduction in 118 hours: ISO 23/20/11 to ISO 20/14/07 Oil : Hydraulic Reservoir : 70 L NTF filter : AL-29-A Customer : CNH dealer Christiaens Volcke Avelgem - Belgium Application : Power shift Tractor Brand : New Holland TM190 (new) Field Test Cases
  • 16. Dirt reduction in 106 hours: ISO 22/13 to ISO 13/11 Customer : New Holland - Belgium Application : Power Shift - Tractor Brand : New Holland 8670 Operating hours : 1937 Oil : ATF Brand : Ambra Multi G Reservoir : aprox. 70 L NTF filter : AL29 Particles > 2 micron 3705110 856720 0 1000000 2000000 3000000 4000000 1 2 1= before NTZ, 2= after 106 hours of filtration with NTZ CM20Particlecount/ 100ml Particles > 5 micron 6540 2190420 0 500000 1000000 1500000 2000000 2500000 1 2 1= before NTZ, 2= after 106 hours of filtration with NTZ CM20Particlecount/ 100ml Particles > 15 micron 4450 1610 0 1000 2000 3000 4000 5000 1 2 1=before NTZ, 2= after 106 hours of filtration with NTZ CM20Particlecount/ 100ml Field Test Cases
  • 17. Dirt reduction in 183 hours: ISO 22/14 to ISO 14/9 Customer : Gebr. Verstegen - Heesch Application : Power Shift - Tractor Brand : NEW HOLLAND 8360 Operating : 3113 hours Oil : ATF Brand : Shell Donax TD Reservoir : aprox. 70 L NTF filter : AL29 Particles > 2 micron 650660 4226450 0 1000000 2000000 3000000 4000000 5000000 1 2 1= before NTZ, 2= after 183 hours of filtration with NTZ CM20Particlecount/ 100ml Particles > 5 micron 13030 2294010 0 500000 1000000 1500000 2000000 2500000 1 2 1= before NTZ, 2= after 183 hours of filtration with NTZ CM20Particlecount/ 100ml Particles > 15 micron 12050 370 0 2000 4000 6000 8000 10000 12000 14000 1 2 1=before NTZ, 2= after 183 hours of filtration with NTZ CM20Particlecount/ 100ml Field Test Cases
  • 18. Field test cases from Aircraft mover/ loaders Field Test Cases
  • 20. Field test case TCR developed the idea of GSE (ground support equipment) rental as far back as 1999, before rental was even an option for ground handlers. Today, TCR is the only company offering a unique and comprehensive range of GSE services that supports customers in a vital aspect of their ground handling processes: the use and operation of their GSE. TCR is headquartered in Brussels and has local offices in Paris, London, Amsterdam and Madrid. TCR Customers base comprises European largest airlines, handling companies, integrators and cargo handlers. Employees: 300 staff GSE fleet for rental: 6000 units More info: www.tcr-group.com
  • 21. Dirt reduction in 490 hours: ISO 22/21/17 to ISO 13/09/00 Customer : TCR – Schiphol Rijk Application : GHH Aircraft mover AM500 KG Operating hours: 4161 (before mounting NTZ) Oil : Hydraulic iso VG 32 Brand : BP Energol SHF Super Reservoir : 550 liter NTF filter : ALH-19-A Particles > 2 micron 635625177 2134687 0 1100000 2200000 1 2 3 1= before NTZ, 2= after 176 hrs of filtration with NTZ, 3= after 490 hrs with NTZ CM20Particlecount/ 100ml Particles > 5 micron 4140 438 1066747 0 400000 800000 1200000 1 2 3 1= before NTZ, 2= after 176 hrs of filtration with NTZ , 3= after 490 hrs with NTZ CM20Particlecount/ 100ml Particles > 15 micron 11 65351 270 0 20000 40000 60000 80000 1 2 3 1=before NTZ, 2= after 176 hrs of filtration with NTZ, 3= after 490 hrs with NTZ CM20Particlecount/ 100ml Field test cases
  • 22. Dirt reduction in 200 hours: ISO 22/20/13 to ISO 15/12/00 Customer : TCR – Schiphol Rijk Application : Power Shift - Tractor Brand : Erma Loader 294-213 Operating hours : 3670 before NTF Oil : Hydraulic ISO VG 32 Brand : BP Energol SHF Super Reservoir : aprox. 200 L NTF filter : ALH 19 A Particles > 2 micron 20295 555120 3488107 0 2000000 4000000 1 2 3 1= before NTZ, 2= after 28 hours of filtration with NTZ, 3= after 200 hours with NTZ CM20Particlecount/ 100ml Particles > 5 micron 23062 2295 488126 0 200000 400000 600000 1 2 3 1= before NTZ, 2= after 28 hours of filtration with NTZ , 3= after 200 hours with NTZ CM20Particlecount/ 100ml Particles > 15 micron 56 1777 135 0 1000 2000 1 2 3 1=before NTZ, 2= after 28 hours of filtration with NTZ, 3= after 200 hours with NTZ CM20Particlecount/ 100ml Field test cases
  • 23. NTF for maximum reliability used by TCR Schiphol Mr. M van der Ploeg, Managing Director Mr. R. Spijker, Sales Manager Field test cases
  • 24. Field test cases from Plastic moulding machines Field Test Cases
  • 26. Oil : Unil Hydr S iso 46 Reservoir : 200 gallons. NTF filter : OLFS-29-A Customer : REOBIJN Haaksbergen Application : Plastic moulding machine Brand : STORK type SX3000-2100 Reobijn Plastic Products in Haaksbergen has recently installed NTF Micro filtration systems on all of their injection moulding equipment. Frans Dijkhof, technical director at Reobijn: “within our preventive maintenance schedule we take annual oil samples.” Clean oil is crucial within our production process, Reobijn uses 2 k tons injection moulding equipment and contamination causes major problems in lining up our injection equipment resulting in rejects. The last oil analyses showed severe contaminated oil and it was advised to flush and do an oil change. However Chemically the oil was in a good condition, so we decided to test the NTF Micro Filtration System. The test was closely obeserved and an oil sample was taken and analized every 24 hours. Already after the first 24 uur all 200 gallons of the oil were within specifications again and suitable for further use according to the Laboratory reports. After 168 hours solid particle and water contamination were reduced by 98 % and the ISO code of 14/12/09 is even better than the new Hydraulic fluid as supplied to Reobijn. Now the NTF Micro Filtration Systems are installed on all of our equipment saving materials, labor/down time and significantly increasing the reliabillity and quality. Field test cases
  • 27. Dirt reduction in 168 hours: ISO 22/19/12 to ISO 14/12/09 Oil : Unil Hydr S iso 46 Reservoir : 700 ltr. NTF filter : OLFS-29-A Customer : REOBIJN Haaksbergen Application : Plastic moulding machine Brand : STORK type SX3000-2100 ISO 22/19/12 (Water 173,5 ppm) ISO 14/12/09 (Water 61,2 ppm) Particles > 2 micron 12057 2593186 0 900000 1800000 2700000 1 2 1= before NTZ 2= after 168 hrs of filtration with NTZ CM20Particlecount/100 ml Particles > 5 micron 3750 314360 0 130000 260000 390000 1 2 1= before NTZ, 2= after 168 hrs of filtration with NTZ CM20Particle count/100ml Particles > 15 micron 3859 285 0 1500 3000 4500 1 2 1=before NTZ, 2= after 168 hrs of filtration with NTZ CM20Particle count/100ml Field test cases
  • 28. Vijzelweg 9 5145 NK Waawijk Tel. : +31 416 343175 info@nabersplastics.com Fax.: + 31 416 343716 www.nabersplastics.com Field test cases
  • 29. Customer : Nabers Plastics Waalwijk Application : Plastic Moulding machine Brand : Stork 55/100 Oil : Esso Nuto H 46I Carter : 800 liter NTF filter : OLFS-29/1-A-220-1,6 310,367 5,410 0 160,000 320,000 1 2 CM20Particlecount/100ml 1 = before NTZ filtration, 2 = after approx 3 month off filtration. Particles > 5 micron 6,313 620 0 3,250 6,500 1 2 CM20Particlecount/100ml 1 = before NTZ filtration, 2 = after approx 3 month of filtration. Particles > 15 micron 2,894,362 14,200 0 1,500,000 3,000,000 1 2 CM20Particlecount/100ml 1 = before NTZ filtration, 2 = after approx 3 month off filtration. Particles > 2 micron Dirt reduction in 3 month : ISO 22/19/13 to ISO 14/13/10 Your Benefits
  • 30. Customer : ETAP West Malle Belgium Application : Plastic moulding machine Brand : Bucher Oil : Hydraulic fluid Brand : Unil Hydro S68 Type : ISO VG 68 Reservoir : 800 L Operating temp : 40 °C NTF filter : OLFS-29-220 Dirt reduction in 500 hours: ISO 22/19/14 to ISO 16/11/00 Particles > 2 micron 37496 3053261 744873 0 1600000 3200000 1 2 3 1= before NTZ, 2= after 100 hrs of filtration with NTZ, 3= after 500 hrs with NTZ CM20Particle count/100ml Particles > 5 micron 13005 1001 301635 0 160000 320000 1 2 3 1= before NTZ, 2= after100 hrs of filtration with NTZ , 3= after 500 hrs with NTZ CM20Particle count/100ml Particles > 15 micron 3367 12228 0 6500 13000 1 2 3 1=before NTZ, 2= after 100 hrs of filtration with NTZ, 3= after 500 hrs with NTZ CM20Particle count/100ml Field test cases
  • 31. Field test cases from Gas turbine Field Test Cases
  • 33. Field Test Case Anzahl der Verdichter: 3 Verdichterleistung: ca. 75 MW (3 x 25 MW) max. zul. Betriebsdruck: 100 bar Kapazität: 3,34 Mio. m³/h (im Normzustand) Antriebsart: Gasturbine Öl NTF Filter Mobil Jet 245 (26,4 cSt @ 40 C OLFS-58/1-A-3,2 400 ATEX Particles > 5 micron 6.750 29.440 0 17.500 35.000 1 2 1 = Before NTZ, 2 = After 18 hours of filtration with OLFS. CM20Particlecount/100 ml Particles > 10 micron 5.520 1.050 0 3.000 6.000 1 2 1 = Before NTZ, 2 = After 18 hours of filtration with OLFS. CM20Particle count/100ml Particles > 15 micron 1.140 390 0 600 1.200 1 2 1 = Before NTZ, 2 = After 18 hours of filtration with OLFS. CM20Particle count/100ml Dirt reduction in 18 hours ISO 15/11 to ISO 13/9
  • 34. ISO 18/16/14 Wasser 1000 ppm TAN 2,0 mg KNO/g Field test cases
  • 36. Field test cases from Excavators and cranes Field Test Cases
  • 37. Gideonweg 5 9723 BM Groningen 9700 AG Groningen The Netherlands Tel.: +31 (0)50 - 368 28 00 Fax: +31 (0)50 - 368 28 49 Nedlift@wagenborg.com www.wagenborg.com Field Test Cases
  • 38. Wagenborg Nedlift offers a wide variety of vertical transport equipment and owns a modern and divers fleet of over a hundred units. From single lifts using one hydraulic crane to complicated projects using a large variety of equipment. Wagenborg Nedlift is using NTZ micro filtration on the engines of its cranes for over 15 years Jan Winkels chief Technical Department: We apply NTZ bypass filtration on the engines of our cranes since 1990. Nowadays we use a full synthetic oil, which normally needs to be replaced every 1000 hours. By applying a NTZ filter we have been able to stretch the oil change interval from 1000 to 2000 hours, thereby saving 2500 liters of engine oil and 50 man hours annually. Next to these direct costs it also saves us a lot of problems for the planning department. Since we only need to change oil once a year we can maximize implementation of our equipment. Field Test Cases
  • 39. NTF micro filtration for maximum flexibility Applied by Wagenborg Nedlift Jan Winkels Field Test Cases
  • 40. Dirt reduction in 1000 hours: ISO 22/18/12 to ISO 15/12/07 Customer : Gerard Bos- Ammerstol Application : Excavator Brand : ETEC 830 Daewoo, SL300 LC-5 Operating hours: 0 (new machine) Oil : Hydraulic Brand : Unil HDV 46 Reservoir : aprox. 260 L NTF filter : ALH-29-A Particles > 2 micron 1939668 31893 0 1000000 2000000 1 2 1= before NTZ, 2= after 1000 hours of filtration with NTZ CM20Particlecount/ 100ml Particles > 5 micron 2857 199485 0 110000 220000 1 2 1= before NTZ, 2= after 1000 hours of filtration with NTZ CM20Particlecount/ 100ml Particles > 15 micron 2846 90 0 1000 2000 3000 1 2 1=before NTZ, 2= after 1000 hours of filtration with NTZ CM20Particlecount/ 100ml Field test cases
  • 41. Field Test Cases Feijter Groep Oostzeedijk 4 4521 PW Biervliet T:0115-481638 F:0115-482563 E: info@feijtergroep.nl
  • 42. Field Test Cases Customer : Feijter Group Biervliet Application : Ground moving equipment Brand : Vervaet Track Trike Oil : Hydraulic Reservoir : 300 L NTF filter : ALH-29-A Dirt reduction in 554 hours: ISO 23/21/15 to ISO 18/14/08
  • 43. Field test cases from Wind turbine gearbox Field Test Cases
  • 44. Customer : Weissbarth Germany Application : Wind turbine Gearbox Brand : Seewind 750kW Oil : Gearbox oil Brand : Esso Spartan SEP 320 Reservoir : approx. 400 L NTF filter : OLFS-26/1/OLFS 29A/1 Oil cleanliness improvement from ISO 21/19 to ISO 12/9 in 11 days : Field test cases
  • 47. Field Test Cases NTZ OLFS unit & CM 20Condition monitor Joint Projects in Europe with SKF
  • 48. Field test cases from Container Terminals tugmaster transmission Field Test Cases
  • 50. Customer : Europe Container Terminals Application : Tugmaster / transmission Brand : Terberg / Allison MD3060 Oil : Kendall Dextron III Carter : approx 27 litre NTF filter : AL-19-A Particles > 2 micron 7624480 531024 0 2000000 4000000 6000000 8000000 1 2 1= before NTZ, 2= after filtration with NTZ CM20Particlecount/100 ml Particles > 5 micron 228315 904280 0 250000 500000 750000 1000000 1 2 1= before NTZ, 2= after filtration with NTZ CM20Particle count/100ml Particles > 15 micron 96960 18132 0 25000 50000 75000 100000 1 2 1=before NTZ, 2= after filtration with NTZ CM20Particle count/100ml Field test cases Dirt reduction : ISO 23/20/17 to ISO 20/18/15 Water reduction: 551 PPM to 168 PPM
  • 51. Customer : Europe Container Terminals Application : Tugmaster / transmission Brand : Terberg / Allison MD3060 Oil : Kendall Dextron III Carter : approx 27 litre NTF filter : AL-19-A Particles > 2 micron 6156840 222621 0 3300000 6600000 1 2 1= before NTZ, 2= after filtration with NTZ CM20Particlecount/100 ml Particles > 5 micron 55411 1115920 0 400000 800000 1200000 1 2 1= before NTZ, 2= after filtration with NTZ CM20Particle count/100ml Particles > 15 micron 6311 68010 0 35000 70000 1 2 1=before NTZ, 2= after filtration with NTZ CM20Particle count/100ml Field test cases Dirt reduction: ISO 23/21/17 to ISO 18/16/13 Water reduction : 214 PPM to 213 PPM
  • 53. Field test cases from Hydraulic system Waste Truck Field Test Cases
  • 54. Roteb Lease Kleinpolderplein 5 Postbus 11011, 3004 EA Rotterdam Field Test Cases
  • 55. Customer : ROTEB LEASE Rotterdam Application : Hydraulic system Waste Truck Brand : Geesink GPM II Oil : Hydraulic fluid Brand : Shell tellus T46 Reservoir : ca 200 liter Operating temp. : 60-70°C NTF filter : ALH- 29-A Dirt reduction in 100 hours: ISO 23/20/12 to ISO 14/12/10 Particles > 4 micron (c) 4719990 12190 0 2500000 5000000 1 2 1= before NTZ 2= after 100 hrs of filtration with NTZ Particlecount/100ml Particles > 6 micron (c) 3930 876850 0 500000 1000000 1 2 1= before NTZ, 2= after 100 hrs of filtration with NTZ Particlecount/100ml Particles > 14 micron (c) 2240 610 0 1250 2500 1 2 1=before NTZ, 2= after 100 hrs of filtration with NTZ Particlecount/100ml Field Test Cases
  • 56. Olie analyse voor filtratie Olie analyse na filtratie Field Test Cases
  • 58. Field Test Cases Customer : SITA SVEZ – REIMS (F) Application : Hydraulic system Waste Truck Brand : Geesink GPM II Oil : Hydraulic fluid Brand : Shell tellus T46 Reservoir : ca 200 liter Operating temp : 60-70°C NTF filter : ALH- 29-A Dirt reduction : ISO 23/20/12 to ISO 14/12/10
  • 59. Field test cases from VAMMAS 5500H snow plow Field Test Cases
  • 60. Field Test Cases Title : VAMMAS 5500H Metro airport Issued by : Jeff Woodbury Date : June 8th, 2010 Department : Field testing Project / Task.no. : Wayne County Telephone : 248-449-8700 Test order no. : 2010/06/08 Approved by : Pierre Nieuwland Test no. : n.a. Requested by : Christian DePauli Test period : 3/6/2010
  • 61. Field Test Cases Objectives As the majority of hydraulic failures are caused by contamination of the hydraulic fluid the component manufacturers are setting required cleanliness levels according ISO code 4406 ( see Appendix A ) in relation to their warranty. After a recent hydraulic pump replacement the initiative was taken to determine if the operational system cleanliness on the Vammas 5500H snow broom was within the ISO specification of 18 / 15 as set by Rexroth, the manufacturer of the pump. ( see Appendix B ) At the same time the positive effects of High Efficiency Depth filtration were tested. On site oil analysis was also done to determine the ISO cleanliness of the new hydraulic fluids used.
  • 62. Field Test Cases Results and Conclusions Oil samples were taken from the oil sump of the Vammas and analyzed with the Parker CM – 20 Bottle sampler unit ( see Appendix C ) according the ISO 4406 cleanliness code. Similar procedure was followed for the oil samples taken of the New General Hydraulic oil and the New Tractor Hydraulic fluid. An OLFS – 29 High efficiency Off line filter ( see Appendix D ) was installed on the Vammas and filtered the hydraulic fluid for one hour. All test results were plotted and are shown in graphics as well. All samples before filtration and new fluid were out of the specifications as set by Rexroth for their warranty. Samples after 1 hour of filtration were within warranty specifications Recommendations It is highly recommended that all new fluids present in the storage containers is filtered as soon as possible. Installation of improved filtration on the hydraulic systems of the Vammas is necessary to reach the required ISO class for warranty of components. Improved filtration will lead to overall lower costs, extended component life and improved reliability.
  • 63. Field Test Cases Contents Objectives Results and Conclusions Recommendations Test procedure and methodology Results Appendix A : ISO 4406 Appendix B : Rexroth ISO Specification for warranty Appendix C : Parker CM – 20 Particle counter Appendix D : OLFS – 29 Filter Unit Rexroth minimum required ISO Cleanliness code is : 21 / 18 / 15 After 1 hour of filtration the system was within the warranty specifications as set by the component supplier. Solid particle contamination was decreased by an average of 90 %. Extended filtration will reduce this contamination further.
  • 64. Field Test Cases Test procedure and methodology Oil samples were taken by maintenance staff in laboratory cleaned sample bottles from the oil sump of the equipment by using a vacuum pump directly installed on the sample bottle to prevent contamination ingression form the environment. The New Oil samples were taken directly from the supply lines for the fresh hydraulic fluids in use. Samples were analyzed on site, in presence of the maintenance staff, using a portable calibrated particle counter with a bottle sampler. A portable Off Line Filter unit ( OLFS – 29 ) with a 2 micron Beta > 2000 filter element installed, was used to determine the effects of High Efficiency Filtration. The suction hose for the OLFS was led into the oil sump through the original filter housing installed by the OEM and the return line of the OLFS was led into the Tank vent. Before the start of the filtration cycle the equipment was started and the broom functions were exercised to aggravate the contamination in the system in order to get a realistic sample of system cleanliness under operational conditions. The OLFS system was operated continuously for a period of 1 hour at a flow rate of 1.6 litres per minute. At the end of the filter cycle oil samples were taken and analyzed as described above. ( See: Results ) The original print outs from the particle counter were handed over to the maintenance staff and are in their possession.
  • 65. Field Test Cases Extension of component life Hydraulics 2 times Rolling bearings 1.7 times Journal bearings 1.8 times Reduction in contaminant related failures by 90 % average within 1 hour of filtration The system will clean up further as filter is installed permanently
  • 66. Field test cases from Powerunit for Elevator Field Test Cases
  • 67. Golm Voralberg (Voralberg, Austria) Ski centre, cabinlift for ski resort Gear box transmission (Lohmann + Stolterfoht) Gear oil Mobilgear SAE 80 (440l) 5.719.533 252.157 12.195 652 2.622.588 18.056 1.057 67 378.888 945 67 0 1.901 78 11 0 0 1.000.000 2.000.000 3.000.000 4.000.000 5.000.000 6.000.000 PARTIKELPRO100ml 01.03.96 18.03.96 15.04.96 20.04.00 5µ 15µ 25µ 50µ ISO 19/10 ISO 23/19 ISO 22/15 ISO 11/ 7 NTZ - Off Line filters
  • 68. Field Test Cases Customer : Phoenix Rubber Co Szeged, Hongaria Application : Powerunit for Elevator Brand : Kleemann Germany Operatinghours: Testrun off 3 hours Oil : Hydraulic Brand : Moll VG 46 Reservoir : 600 ltr. NTF filter : OLFS-29 Dirt reduction in 3 hours: ISO 20/17/12 to ISO 18/15/11
  • 69. Field Test Cases Customer : TESCO Szeged, Hongaria Application : Powerunit for Elevator Brand : Schindler Germany Operating hours: testrun off 17 hours Oil : Hydraulic Brand : VG 46 Reservoir : 400 ltr. NTF filter : OLFS-29-A Dirt reduction in 17 hours: ISO 22/20/14 to ISO 15/12/8
  • 70. Field test cases from Brick press Field Test Cases
  • 71. Holcim Betonproducten BV Industrieweg 5 9261 XC Oostermeer info.HBP-FRBE@holcim.com Field Test Cases
  • 72. Customer : HOLCIM - Oostermeer Application : Brick press Brand : Rekers GmbH Machinenbau Oil : Hydraulic fluid Brand : Texaco Type : Iso VG 46 Reservoir : 800 L Operating temp.: 60 °C NTF filter : OLFS-29-220 Dirt reduction in 300 hours: ISO 21/18/13 to ISO 17/15/00 Particles > 2 micron 101227 1385043 0 750000 1500000 1 2 1= before NTZ 2= after 300 hrs of filtration with NTZ CM20Particlecount/100 ml Particles > 5 micron 20002 170370 0 100000 200000 1 2 1= before NTZ, 2= after 300 hrs of filtration with NTZ CM20Particle count/100ml Particles > 15 micron 4207 697 0 1500 3000 4500 1 2 1=before NTZ, 2= after 300 hrs of filtration with NTZ CM20Particle count/100ml Field Test Cases
  • 73. Field test cases from Road construction Fuel, transmission en Hydraulics Field Test Cases
  • 74. NTF Radial Micro Filtration in FUEL applications Field Test Cases
  • 75. Field Test Cases NTZ achieves remarkable results: less breakdown and wear, improved performance, extended life-time. These results all add up to structural costs savings according NTZ Nederland bv. Willem Versendaal, untill recently manager of the Dutch based international road construction company Koop Tjuchem, has a lot of experience on the subject. “When NTZ filters where introduced on the market, I have tested these system together with Dutch Royal Shell. The filter system appeared to function very well. So well in fact, that Koop Tjuchem could skip half the service intervals…”
  • 76. Field Test Cases In road construction maximum productivity is of utmost importance. With these filters we only need to change oil of our trucks and machines during frost periods and the yearly holiday period. By than they have reached appr. 1000 operating hours against maximum 500 hours before. Versendaal applied NTZ-filters on engines, hydraulic installations and automatic transmissions on trucks and construction machines. “If you also use UCC CM-20 particle counters, the condition of the oil can be constantly monitored. Including all costs of filters, installation, etcetera a saving of 50 euro cents per operating hours can be achieved. Provided that a high quality (semi-)synthetic oil is used.”
  • 77. Field Test Cases Later on we experienced problems with our machines equipped with the latest generation of diesel engines, with common rail technology. It even ocurred that a new engine needed new pumps and fuel injectors after only 500 operating hours. Total costs; a couple of thousands of Euro’s. Research showed that the combination of high pressure, 2000-2800 Bar and particle contaminated gasoline was fatal to the pumps and fuel injectors. Due to the ever increasing emission requirements these high pressures are mandatory; Combustion under high pressure results in cleaner emissions. Since we had excellent experience with NTZ-filters on engines and hydraulics, these new problems with contaminated gasoline urged us to test these filter systems in the main feed line to the engine. The results met our expectation; Clean gasoline and no more problems.
  • 78. DAF CF 75 J. van Dijk , sump volume 1500 liter: Particles > 2 micron 6648 382 0 4000 8000 1 2 1= before NTZ, 2= after 4,5 hrs of filtration with NTZ CM20Particlecount/100 ml Particles > 5 micron 90 2441 0 1250 2500 1 2 1= before NTZ, 2= after 4,5 hrs of filtration with NTZ CM20Particle count/100ml Particles > 15 micron 461 0 0 250 500 1 2 1=before NTZ, 2= after 4.5 hrs of filtration with NTZ. CM20Particle count/100ml Vogele 1900, sump volume 400 liter gasoline, fresh oil: Particles > 2 micron 0 200000 400000 1 2 1= before NTZ 2= after 24 hrs of filtration with NTZ CM20Particlecount/100 ml Particles > 5 micron 0 29000 58000 1 2 1= before NTZ, 2= after 24 hrs of filtration with NTZ CM20Particle count/100ml Particles > 15 micron 1417 0 0 800 1600 1 2 1=before NTZ, 2= after 24 hrs of filtration with NTZ CM20Particle count/100ml 372363 1305 53910 33 Field Test Cases
  • 79. Tank Prefilter/ Water separator Standard filter- package engine Fuel injection pump NTF micro filter Flow 120 L/hrs Fuel injector Common rail 2800 bars Low pressure 7 bars High pressure 2800 bars Flow 80 L/hrs (cooling circulation) Field Test Cases
  • 80. Field Test Cases NTF for long time performance used by I.A.M. International Asphalt Management Mr. W. H Versendaal Managing Director
  • 82. Feul filtration MV Catherina - Papendrecht 99,995% minder vervuiling
  • 83. Reduction in contamination with single-time filtration: 99,995% The high level of pollution in diesel fuel Causes catastrophic failures and damage to the fuel system of the modern engines. For this test, samples of different brands have been taken from various bunker stations and the solids pollution has been measured with a laser pollution meter according to ISO 4406 standard. The diesel fuel is fed one time through a NTZ Micro Filter type AL 29 and then the solid contamination is measured again according to ISO 4406 in the 2, 5, 15, 25, 50 and 100 microns Particles per 100 ml of fuel. Feul filtration
  • 84. NTZ FILTER ROTTERDAM online CM20 particle test Sample after 1 pass DIESEL Date: 18-5-2005 testrun: 43 Time: 16.42 ISO: 15:12:08 Count/100ml 2µ 18000 5µ 2936 15µ 135 25µ 22 50µ 11 100µ 0 NOTES average reduction 99.995% NTZ FILTER ROTTERDAM online CM20 particle test Sample from bunker DIESEL Date: 18-5-2005 testrun: 37 Time: 13.44 ISO: 22:21:18 Count/100ml 2µ 2714535 5µ 1119892 15µ 151391 25µ 43650 50µ 6570 100µ 406 NOTES Before after Feul filtration
  • 85. 5 micron particles 1119892 2936 0 400000 800000 1200000 1 2 1=before NTZ, 2=after NTZ CM20particle count/100ml 2 micron particles 18000 2714535 0 1000000 2000000 3000000 1 2 1=before NTZ, 2=after NTZ CM20particle count/100ml 15 micron particles 151391 135 0 40000 80000 120000 160000 1 2 1=before NTZ,2=after NTZ CM20 particlecount/100ml 25 micron particles 22 43650 0 10000 20000 30000 40000 50000 1 2 1=before NTZ, 2=after NTZ Cm20particle count/100ml 50 micron particles 11 6570 0 2000 4000 6000 8000 1 2 1=before NTZ, 2=after NTZ Cm20particle count/100ml 100 micron particles 0 406 0 100 200 300 400 500 1 2 1=before NTZ, 2=after NTZ Cm20particle count/100ml Protect your precious fuel pump and fuel injectors! Extend the life of your standard fuel filters! Feul filtration
  • 90. Field Test Cases Filght simulator Hydraulics application
  • 91. Lufthansa AG Trainingscentre (Frankfurt, Germany) Flight simulator FT 19 Boeing 737-300/500 Hydraulic fluid 1575 382 258 112 101 33 22 0 0 200 400 600 800 1000 1200 1400 1600 PARTIKELPRO100ml Before RMF After 4 weeks RMF 5µ 15µ 25µ 50µ ISO 11 / 9 ISO 7 / 5 NTF/NTZ - Off Line filters NTF/NTZ NTF/NTZ
  • 92. Quest (England) RAF Waddington AWACS Flight Simulator Quadrant Boeing E3-D Hydraulic fluid Shell Tellus 46 (1850 l - 2250 l) 96097 24131 2587 1136 438 27 1350 326 11 0 0 0 0 10000 20000 30000 40000 50000 60000 70000 80000 90000 100000 PARTICLEPER100ml Before RMF Afther 5 Days RMF 2µ 5µ 15µ 25µ 50µ 100µ ISO 17/15/12 ISO 11/09/04 NTF/NTZ - Off Line filters NTF/NTZ NTF/NTZ
  • 94. NTZ / NTF- By-Pass filters 6007736 981798 107898 765 3985908 314808 28507 4556 1558743 33356 2992 11 0 1000000 2000000 3000000 4000000 5000000 6000000 7000000 PARTIKELPRO100ml Before RMF After 8 hrs. After 31 hrs. 5µ 15µ 25µ 50µ ISO 23 / 20 ISO 21 / 16 ISO 22 / 19 Elemente change German ARMY (Y - 827245) SIZ St.Wendel Rocket Launcher David Brown / Automatic-Transmission
  • 95. NTZ - By-Pass filters German ARMY (Y - 827253) SIZ St.Wendel Rocket Launcher David Brown / Automatic- Transmission 8.939.508 1.046.598 66.915 146 6.427.653 509.703 24.491 33 4.617.135 146.205 7.020 0 326.666 3.307 236 11 1.469.002 9.888 483 0 0 1.000.000 2.000.000 3.000.000 4.000.000 5.000.000 6.000.000 7.000.000 8.000.000 9.000.000 PARTIKELPRO100ml Before RMF After 17 hrs. After 18,5 hrs. After 228 hrs. After 331 hrs. 5µ 15µ 25µ 50µ ISO 23 / 18 ISO 24 / 21 ISO 23 / 20 ISO 19 / 12 Elemente change ISO 21 / 14 Elemente change after 8 month
  • 96. NTZ - By-Pass filters German ARMY Rocket Launcher DB Automatic-Transmission Y-812 082 0,5 B/h 20 B/h 108 B/h 193 B/h 2µ 4264130 4040640 2196410 2507820 5µ 3170770 2399460 374430 878480 10µ 775340 136590 1800 12720 15µ 38730 3440 340 1500 25µ 310 80 90 45 50µ 20 5 15 5 75µ 5 0 5 0 100µ 0 0 0 0 ISO 4406 22/16 22/12 19/09 20/10 Y-827 392 ST 420 B/h 431 B/h 436 B/h 472 B/h 474 B/h 2µ 5µ 5535348 2657351 2995188 2268067 1671401 10µ 15µ 300431 48116 45663 10721 7818 25µ 10766 1732 2970 360 360 50µ 33 56 22 0 0 75µ 100µ ISO 4406 23/19 22/16 22/16 22/14 21/13
  • 97. Army executions AIFV Anti Infantry Fighting Vehicle BP108H0000AIFV NSN: Permanent By-Pass Filtration unit 0,5 micron NTZ - FILTRATION RADIAL MICRO FILTRATION
  • 98. OL126H0000XB NSN: 4930-17-109-3481 Portable service filtration unit 24VDC 0.5 micron Also used on: M109 Houwitzer (not shown!) Army executions NTZ – NTF FILTRATION RADIAL - MICRO - FILTRATION
  • 99. RADIAL - MICRO - FILTRATION WITHOUT PRESSURE - RETURNLINE PRESSURE POINT NTZ – NTF FILTRATION
  • 100. English Translation: We inform you that your micro oil filter for thermal engines has met the requirements as set by by the French Army for all power generating units installed in Kosovo, Bosnia, Afganistan and on different locations of peace enforcement troups. The installation of this bypass microfiltration allowed; -an increase of the mechanical reliability in particularly hard conditions at these locations -easier maintenance and a considerable cost reduction -extended drain intervals and a greater availability of the machines The majority of the machines has already been in service for over 20.000 operating hours without any major overhaul, whilst running 24 hours a day and continue to give a broad satisfaction to the users We are thus pleased to present our planned needs on the market for spare parts for which we were a contractor with our group. We thank you for your cooperation. French Army
  • 102. How could our filter benefit you… ISO */20/15 to */14/11 and ISO */21/15 to */15/13 Maintenance Cost per hour of operation : - 82% Purchage of components : - 59 %
  • 103. How could our filter benefit you… Four times life extention of lubricant life and Lubricant cost savings of 53% over 5 year
  • 104. How could our filter benefit you… Failures and unscheduled downtime : -60% resulted together with proactive mainenance in a savings of USD 450.000