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Real-Time Simulation for
Design of New Nuclear Plants

info@gses.com
GSE Systems, Inc.
•

Profile
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–
–

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World leader in advanced simulator solutions and training programs
World leader in Nuclear Simulation
Vertical markets: nuclear, fossil, oil & gas, chemicals
Over 1,100 installations for 160 customers in 48 countries
Founded in 1929, IPO in 1994
Headquartered in Sykesville (Baltimore), Maryland
280 employees in 8 locations in 5 countries
Annual revenue of $40M+

Relevance to our customers
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–
–
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Culture of working with customer to solve problems
Strong project management process and on-time delivery record
Depth of staff and breadth of knowledge so there is no single point of failure
Customer choice for first-of-a-kind projects

Fossil –
Coal

O&G
Refinery

Nuclear
Power

Training
Centers

Training
Technology
2
Global Reach

(HQ) Baltimore, MD
St. Mary’s, GA
Cary, NC
Madison, NJ
Americas

Belgium
Bulgaria
Czech Republic
Denmark
Finland
France
Germany
Italy
Kazakhstan
Norway

Beijing, China
Chennai, India

Africa / Middle East

Europe

Argentina
Brazil
Canada
Chile
Mexico
Puerto Rico
United States
Venezuela

Nyköping, Sweden
Stockton on Tees, UK

Poland
Russia
Slovakia
Spain
Sweden
Switzerland
The Netherlands
Ukraine
United Kingdom

Asia / Pacific

Algeria
Angola
Egypt
Libya
Nigeria
Oman
Pakistan
Qatar
Saudi Arabia
South Africa
United Arab Emirates

Australia
China
India
Indonesia
Japan
Korea
Malaysia
Singapore
Taiwan
Turkmenistan
Philippines
Papua New Guinea

3
Emphasis on Energy & Process
Extensive Global Installations
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–
–
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Nuclear Power (160+)
Thermal (Fossil Fuel) Power (140+)
Oil & Gas and Refining (40+, 180+)
Chemicals & Petrochemical (60+, 100+)

Full-Scope Simulators

4
Simulation-Centered Solutions

Highly Realistic Simulation Modeling

5
What is a Simulator?
•

Feels like the real plant

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Sophisticated algorithms precisely
represent the physical phenomena of
the plant

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Simulated plant controls or integrated
DCS control system

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Fossil – Coal-Fired

Instructor station controls the simulator
exercises
Process – Desalination

Nuclear Control Room
6
Nuclear Simulation

7
Non-Nuclear Simulator

8
Blended Learning & Simulation
Products
The right training solution
for the right step of the
learning process

Full-Mission Simulators
Configurable Part-Task &
Procedures Trainers

Integrated Models with 3D
Instructor-Led Training

3D Maintenance Trainers
Self-Paced Tutorial

9
VIZSIM3D – Current Applications

Generic Flow Loop

Glass Models

Part-Task
Part-Task
Training
Training

Fundamentals/ Part-Task Training

Part-Task Training

Team Training
10
Engineering Simulators
New Role of the Simulator
Holistic Engineering Verification and Validation (V&V) Platform
– Solves system design issues in integrated “plant” environment

Controls System Design and V&V Platform
– Real-time HD simulator provides first holistic view of plant
– Validation and refinement of logic and control strategies:
• key value of simulator

Human Factors Engineering Platform
– Supports design of DCS interface, alarms, electronic procedures, etc.
– Supports design of digital control rooms, information layout and CONOPS
– Demonstrates viability of these designs to regulator (show me)

Operating Procedure and Training Material Development Platform
Traditional goal is an ANS 3.5 simulator for training and licensing operators

12
GSE First-of-a-Kind Engineering Simulator
Experience
SMART
Korea
Atomic
Energy
Research
Institute

Westinghouse AP1000
NuScale Power

Pebble Bed Modular
Reactor

HYH CPR-1000 HFE
and Control V&V
Platform

Ultra Supercritical
Korea

B&W
mPower
Engineering
and HFE
Simulator

JMTR Test Reactor
13
USNRC – HFE Simulators
Upgrade and convert existing
simulator with Digital Human
System Interface
– RELAP5-HD Primary Model
– Digital Control Room
Interface
HSI Simulator
– Generic PWR
(ANS 3.5 Simulator)
– Vpanel Interface Platform
– Developing Digital HSI

14
High-Fidelity Predictive Models
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Idaho National Lab RELAP5-3D
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Real-time version of the industry standard reactor
transient analysis code

Studsvik Simulate3-K Neutronics Model
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Real-time version of the Simulate3 fuel analysis code

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EPRI’s MAAP5 – Severe Accident Model

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GSE’s High-Fidelity Modeling Tools
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JTopmeret: Two-Phase BOP System Modeling
JControl: High-Fidelity Control Modeling
JElectric: High-Fidelity Electrical System Modeling
JDesigner: Flexible HSI Development Environment

Key! Predictive models are necessary for
engineering simulators.

15
Simulator Value Proposition
1.

Platform for integrated system design validation
- Debug system designs and interoperation early in engineering process

1.

Control strategy design/validation
- Real-time platform for control engineering validation

1.

HMI/control room human factors engineering (HFE)

2.

Operating procedure validation

3.

Control systems validation (simulation)

4.

Plant demonstration to regulator and customers (marketing value)

5.

Becomes a training platform (long-lead item)

16
NUSCALE Background
The real-time simulator will
be the platform for both the
development and
demonstration of this new
plant control room approach.
• HFE and platform for
demonstration of CONOPs to
NRC for exemption
• Control system design and
V&V platform
• Simulated assisted
engineering (SAE) platform
• Training (critical path to
plant operation)
17
HFE and SAE Simulator
Engineering-Grade Primary Models
•
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RELAP5
S3R

Remaining dynamic systems use
GSE’s near engineering models
• Jtopmeret
• JElectric

18
HFE and SAE Simulator
NuScale engineers
develop controls and
logic, basic control
screens, and operating
procedures
•JControl
•Jdesigner

System design data is
validated on
high-fidelity models
• Steady-state and

transient conditions
•System performance is fed
back to system design
engineers via JStation

19
Simulator Value Proposition
1.

Platform for integrated system design validation
–

1.

Debug system designs and interoperation early in engineering process

Control strategy design/validation
–

Real-time platform for control engineering validation

1.

HMI/control room human factors engineering (HFE)

2.

Operating procedure validation

3.

Control systems hardware and software validation (simulation)

4.

Plant demonstration to regulator and customers (marketing value)

5.

Enable the provision of a training platform earlier

20
SimWorld - Dubai, November 12-13, 2012

Industries
•
•
•
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Nuclear
Fossil
Oil & Gas
Desalination

Topics

•Next-generation training
•Use of simulation beyond training
•3D training technology
•Establishing a training infrastructure
•University-industry collaboration

21
For more information:
Go to:

www.GSES.com

Follow us on:

Call:

+1 800.638.7912

Twitter @GSESystems

Email:

info@gses.com

Facebook.com/GSESystems

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Real-Time Simulation for Design of New Nuclear Plants

  • 1. Real-Time Simulation for Design of New Nuclear Plants info@gses.com
  • 2. GSE Systems, Inc. • Profile – – – – – – – – • World leader in advanced simulator solutions and training programs World leader in Nuclear Simulation Vertical markets: nuclear, fossil, oil & gas, chemicals Over 1,100 installations for 160 customers in 48 countries Founded in 1929, IPO in 1994 Headquartered in Sykesville (Baltimore), Maryland 280 employees in 8 locations in 5 countries Annual revenue of $40M+ Relevance to our customers – – – – Culture of working with customer to solve problems Strong project management process and on-time delivery record Depth of staff and breadth of knowledge so there is no single point of failure Customer choice for first-of-a-kind projects Fossil – Coal O&G Refinery Nuclear Power Training Centers Training Technology 2
  • 3. Global Reach (HQ) Baltimore, MD St. Mary’s, GA Cary, NC Madison, NJ Americas Belgium Bulgaria Czech Republic Denmark Finland France Germany Italy Kazakhstan Norway Beijing, China Chennai, India Africa / Middle East Europe Argentina Brazil Canada Chile Mexico Puerto Rico United States Venezuela Nyköping, Sweden Stockton on Tees, UK Poland Russia Slovakia Spain Sweden Switzerland The Netherlands Ukraine United Kingdom Asia / Pacific Algeria Angola Egypt Libya Nigeria Oman Pakistan Qatar Saudi Arabia South Africa United Arab Emirates Australia China India Indonesia Japan Korea Malaysia Singapore Taiwan Turkmenistan Philippines Papua New Guinea 3
  • 4. Emphasis on Energy & Process Extensive Global Installations – – – – Nuclear Power (160+) Thermal (Fossil Fuel) Power (140+) Oil & Gas and Refining (40+, 180+) Chemicals & Petrochemical (60+, 100+) Full-Scope Simulators 4
  • 6. What is a Simulator? • Feels like the real plant • Sophisticated algorithms precisely represent the physical phenomena of the plant • Simulated plant controls or integrated DCS control system • Fossil – Coal-Fired Instructor station controls the simulator exercises Process – Desalination Nuclear Control Room 6
  • 9. Blended Learning & Simulation Products The right training solution for the right step of the learning process Full-Mission Simulators Configurable Part-Task & Procedures Trainers Integrated Models with 3D Instructor-Led Training 3D Maintenance Trainers Self-Paced Tutorial 9
  • 10. VIZSIM3D – Current Applications Generic Flow Loop Glass Models Part-Task Part-Task Training Training Fundamentals/ Part-Task Training Part-Task Training Team Training 10
  • 12. New Role of the Simulator Holistic Engineering Verification and Validation (V&V) Platform – Solves system design issues in integrated “plant” environment Controls System Design and V&V Platform – Real-time HD simulator provides first holistic view of plant – Validation and refinement of logic and control strategies: • key value of simulator Human Factors Engineering Platform – Supports design of DCS interface, alarms, electronic procedures, etc. – Supports design of digital control rooms, information layout and CONOPS – Demonstrates viability of these designs to regulator (show me) Operating Procedure and Training Material Development Platform Traditional goal is an ANS 3.5 simulator for training and licensing operators 12
  • 13. GSE First-of-a-Kind Engineering Simulator Experience SMART Korea Atomic Energy Research Institute Westinghouse AP1000 NuScale Power Pebble Bed Modular Reactor HYH CPR-1000 HFE and Control V&V Platform Ultra Supercritical Korea B&W mPower Engineering and HFE Simulator JMTR Test Reactor 13
  • 14. USNRC – HFE Simulators Upgrade and convert existing simulator with Digital Human System Interface – RELAP5-HD Primary Model – Digital Control Room Interface HSI Simulator – Generic PWR (ANS 3.5 Simulator) – Vpanel Interface Platform – Developing Digital HSI 14
  • 15. High-Fidelity Predictive Models • Idaho National Lab RELAP5-3D – • Real-time version of the industry standard reactor transient analysis code Studsvik Simulate3-K Neutronics Model – Real-time version of the Simulate3 fuel analysis code • EPRI’s MAAP5 – Severe Accident Model • GSE’s High-Fidelity Modeling Tools – – – – JTopmeret: Two-Phase BOP System Modeling JControl: High-Fidelity Control Modeling JElectric: High-Fidelity Electrical System Modeling JDesigner: Flexible HSI Development Environment Key! Predictive models are necessary for engineering simulators. 15
  • 16. Simulator Value Proposition 1. Platform for integrated system design validation - Debug system designs and interoperation early in engineering process 1. Control strategy design/validation - Real-time platform for control engineering validation 1. HMI/control room human factors engineering (HFE) 2. Operating procedure validation 3. Control systems validation (simulation) 4. Plant demonstration to regulator and customers (marketing value) 5. Becomes a training platform (long-lead item) 16
  • 17. NUSCALE Background The real-time simulator will be the platform for both the development and demonstration of this new plant control room approach. • HFE and platform for demonstration of CONOPs to NRC for exemption • Control system design and V&V platform • Simulated assisted engineering (SAE) platform • Training (critical path to plant operation) 17
  • 18. HFE and SAE Simulator Engineering-Grade Primary Models • • RELAP5 S3R Remaining dynamic systems use GSE’s near engineering models • Jtopmeret • JElectric 18
  • 19. HFE and SAE Simulator NuScale engineers develop controls and logic, basic control screens, and operating procedures •JControl •Jdesigner System design data is validated on high-fidelity models • Steady-state and transient conditions •System performance is fed back to system design engineers via JStation 19
  • 20. Simulator Value Proposition 1. Platform for integrated system design validation – 1. Debug system designs and interoperation early in engineering process Control strategy design/validation – Real-time platform for control engineering validation 1. HMI/control room human factors engineering (HFE) 2. Operating procedure validation 3. Control systems hardware and software validation (simulation) 4. Plant demonstration to regulator and customers (marketing value) 5. Enable the provision of a training platform earlier 20
  • 21. SimWorld - Dubai, November 12-13, 2012 Industries • • • • Nuclear Fossil Oil & Gas Desalination Topics •Next-generation training •Use of simulation beyond training •3D training technology •Establishing a training infrastructure •University-industry collaboration 21
  • 22. For more information: Go to: www.GSES.com Follow us on: Call: +1 800.638.7912 Twitter @GSESystems Email: info@gses.com Facebook.com/GSESystems