SlideShare a Scribd company logo
1 of 68
Download to read offline
API 676 Pumps                          Standard Varley Pump




                                                                   Diesel Engine Pumps




                                                Pump selection handbook
                                            for double helical gear pumps




ht_pump_manual NEW.indd 1                                                       7/11/07 15:45:23
ht_pump_manual NEW.indd 2   7/11/07 15:45:23
Pump selection handbook
                            for double helical gear pumps




ht_pump_manual NEW.indd 3                                   7/11/07 15:45:27
Index of range of Varley gear pumps

                                            Section Title            Page Number



                              1. Introduction                               6


                              2. Features, benefits,
                                 operating range                            7


                              3. Nomenclature and pump sizing               8



                              . Ordering information                       9


                              5. Pump performance
                                 indication guide                     10-13


                              6. Pump performance curves              1-26



                              7. Dimension drawings                   27-5



                              8. Section drawing and parts list       6-51


                              9. Alternative assembly
                                 (mechanical seal and plain cover)         52



                                 www.varleypumps.com


ht_pump_manual NEW.indd 4                                                       7/11/07 15:45:48
Section Title        Page Number


                                  10. Table of approximate
                                      viscosity comparisons                 53


                                  11. Definition of hydraulic terms         54


                                  12. System design
                                      typical fuel oil pumping              55

                                  13. Installation, operating
                                      and maintenance instructions     56-59


                                  1. Service and maintenance          60-63



                                  15. Quotation form                   6-65



                                  16. Notepad                              66




                            Sales office   ☎ +44 (0) 1582 731144                    5



ht_pump_manual NEW.indd 5                                                        7/11/07 15:46:04
1.             Introduction




     When you use Varley Pumps you benefit from over
     50 years of experience and development.
     The Varley Double Helical Gear Pump Handbook has             the performance indicator guide on pages 10-11. A more
     been revised to bring the data into line with customer       accurate guide to performance and power curves can be
     requirements.                                                found on pages 12-2 taking viscosity into account.

     It is a reference book designed to help you select and       You can now specify your pump precisely using the
     specify a pump precisely.                                    nomenclature system given on page 8. Should you prefer,
                                                                  our engineers or agents will be only too pleased to make
     If you need to pump a liquid with lubricating properties
                                                                  a suitable selection for you on receipt of full details of your
     at flow rates between 0.5 igpm and 200 igpm against
                                                                  requirements.
     pressures varying from 5 p.s.i to 500 p.s.i then Varley
     pumps can provide you with robust reliable solutions.        Varley Pumps are approved by: NCB power generation
     Larger pumps can be supplied for special applications.       authorities, British Rail, British Steel, British Gas, Lloyds,
                                                                  The Post Office, The Admiralty, Bureau Veritas, Norske
     With knowledge of the output required and the differential
                                                                  Veritas and American Bureau of Shipping to name but a few.
     pressure (approximately the same as discharge pressure if
     inlet pressure low), a provisional choice can be made from




        6                                         www.varleypumps.com


ht_pump_manual NEW.indd 6                                                                                                   7/11/07 15:46:22
2.             Features, benefits, operating range


     Varley Pumps can give you:

         Features                                                      Benefits
         Compact design                                                Easy fitting
         Double helical motors                                         Smooth non-pulsating flow
         Balanced rotor                                                Thrust eliminated
         Journal roller bearings                                       Long life
         High suction lift capability                                  Self-priming
         High interchangeability                                       Economic maintenance
         Flexible coupling                                             Easy maintenance
         Standard metric motors                                        Faster deliveries
         All motorised units bracket mounted                           Saves space/eliminates need for base plate
         Pumps custom tested as standard                               No adjustment required on site

     Capacity range:        0.5 igpm (0.1 M3/H) – 200 igpm (55M3/H)     Standard Materials
     Viscosity range:       Up to 15000 secs Redwood No. 1               1. Front cover, body, rear cover
     Pressures:             Up to 500 p.s.i (35 kg/cm2)                     Close grained cast iron to B.S.152 (grade 1)
     Suction lift:          Up to 20+ Hg (5mm)
                                                                         2. Shafts
     Temperatures:          Up to 350°F (176°C)
                                                                            (main and idler) Steel to B.S.970 (EN36B)
                                                                         3. Double helical rotors
                                                                            Steel to B.S.970 (EN9)
                                                                         4. VJournal roller bearings
                                                                            To B.S.292
                                                                         5. Bearing housings
                                                                            Cast iron to B.S.152 (grade 1)
                                                                         6. Seal
                                                                            Packed gland or mechanical seal

                                                                         Other options available, please contact us at
                                                                         varley@haywardtyler.com or on +(0)1582 7311

     Integral by-pass relief valve fitted as standard (can be            Other Products
     supplied without if not required)                                   (separate publications available)
     Standard paint finish Hammer Green (Styrenated Alkyd)               VARLEY Tanker Pumps
                                                                         VARLEY Atex Pumps
                                                                         VARLEY API 676 Positive Displacement Pumps
                                                                         VARLEY Engine Pumps
                                                                         (3D CAD models available)


                                   Sales office        ☎ +44 (0) 1582 731144                                                 7



ht_pump_manual NEW.indd 7                                                                                                  7/11/07 15:46:23
3.             Nomenclature and pump sizing
     The nomenclature used to describe a Varley pump is designed to specify the unit in full as follows:
     Example explained below 5M1TR/01

           5                      M                1               T                 4                R/                  01
        Pump Size               Mounting        Motor            Motor             Speed         Relief Valve        Relief Valve
                                              Horsepower       Enclosure                          (by-pass)           Seal type

     Pump size                                                          Speed at 50Hz
     Corresponds to nominal output in igpm at 120 rpm:                  pole – 120rpm
     1, 2, 5, 7, 10, 20, 30, 35, 50, 75, 100, 150, 200                  6 pole – 960 rpm
                                                                        8 pole – 720 rpm
     Mounting                                                           Lower speed available using gearbox.
     M Horizontal motorised unit
     V Vertical motorised unit                                          Integral Relief Valve (by-pass)
     B Base plate mounted motorised unit                                R omitted from reference when not required
     F Foot mounted bare shaft extension pump
     SS Short shaft                                                     Relief Valve (by-pass) and Seal type
                                                                        Temperature range:
     Motor Horsepower                                                   0° to 20°F sizes 1 to 100.
     Dependant on application ½, ¾, 1, 1 ½ etc.                         0° to 120°F sizes 150 and 200.

     Enclosure
     T totally enclosed fan cooled
     FLP flame and explosion proof


          Relief                  Return to Intake                  Return to Tank                      Without By-pass
          Valve

       Seal Type            Mechanical Seal      Gland       Mechanical Seal         Gland        Mechanical Seal         Gland
                                                Packing                             Packing                              packing
          Anti-
       Clockwise                  0                 01            05                  02               06                 03
         Suffix
       Clockwise                  5                 51            55                  52               56                 53
         suffix


     Temperature range: 21° to 360°F sizes 1 – 100. 121° to 360°F sizes 150 and 200.

          Anti-
       Clockwise                  22                 19            23                  20               2                 21
         Suffix
       Clockwise                  72                 69            73                  70               7                 71
         suffix




        8                                                 www.varleypumps.com


ht_pump_manual NEW.indd 8                                                                                                    7/11/07 15:46:23
.             Ordering information

     Ordering
     You are advised to give the following additional information so that we can ensure that the correct unit is supplied:

     1. Flow rate
     2. Working pressure
     3. Fluid details including viscosity at operating temperature and the condition
     . Rotation (anti-clockwise looking at shaft end standard)
     5. Top or bottom drive (top drive standard)
     6. Suction conditions
     7. Operating temperature
     Standard pumps will be supplied unless otherwise requested

     Mechanical seal
     The mechanical seal type fitted as standard to the Varley gear pump, is of a single unbalanced design. Standard
     construction is of Stainless-Carbon-Viton. Hard face, dual rotation and PTFE seals can be accommodated within the
     standard range. Our engineers are on hand to advise you of any requirements.

     Gland packing
     PTFE impregnated synthetic fibre yarn packing. Max shaft service speed 26 m/s and up to 350 psi.

     Viscosity
     Varley pumps are suitable for viscosities up to 15,000 secs. Redwood No. 1 and even higher for certain specialised
     conditions (in such cases we should be consulted to ensure correct application).
     The performance curves contained within this brochure cover the following viscosities: - 75, 310 and 700 seconds
     Redwood No. 1. They are intended as a guide to indicate the b.h.p. requirement for each size of pump within the Varley
     range. Interpolation is possible but we recommend that you check with the sales office for viscosities very different to
     those shown.

     Example
     A transfer oil pump to handle fuel oil at 75 secs, Redwood No. 1 viscosity from underground storage tank to an elevated
     service tank. Rate of flow 6 igpm at 50 p.s.i. The b.h.p absorbed on duty is determined by curve “C” (lower) on the graph
     i.e. 0.5 H.P. Thus a nomenclature of 5M1/2 TR is derived if your requirement is a horizontal motorised unit, to which
     should be added the appropriate assembly type number e.g. 5M1/2 TR/01.
     Should any other type of mounting be required, the type reference would be modified accordingly.
     E.g. 5V11/2 TR/01. 5B11/2 TR’/01, 5SR/01, 5FR/01
     When ordering please provide precise details of pump duty. Alternatively please complete the form at the back of
     the handbook.

     Note
     Varley Pumps Ltd reserve the right to make additions to or deletions from the Varley pump range, and make dimensional
     alterations without notice. The availability of any item shown in this handbook should therefore be checked at the enquiry
     stage.




                                 Sales office         ☎ +44 (0) 1582 731144                                                    9



ht_pump_manual NEW.indd 9                                                                                                    7/11/07 15:46:23
10
                                                   5. Varley pump performance indication guide                                                                        Units            Pressure       psi
                                                                                                                                                                                       Power          Hp




ht_pump_manual NEW.indd 10
                                                   English units with motors running at 50Hz pumping oil with viscosity of 300 seconds Redwood no.1
                                                                                                                                                                                       Flow           igpm
                                                   Speed 120 rpm
                                                                                                                           Pump Model

                                                   Discharge   1        2        5        7       10       20       30       35       50       75       100      150      200
                                                   Pressure Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow

                                                    25         0.50   1.6 0.50      3 0.75     6 1.00      7 1.00    10     1.5   19    1.5   28      3   33        9          70   7.5    97 12.5 150


                                                    50         0.50   1.6 0.75      3 0.75     6 1.00      7   1.5   10      2    19     2    28         32    5    9   7.5     69   10     96   15 18


                                                    75         0.50   1.6 0.75      3 1.00     6   1.5     7   1.5   10     2.5   19    2.5   27         32   7.5   7   7.5     68   10     9   18 17


                                                    100        0.50   1.6 0.75      3 1.00     6   1.5     7   1.5   10     2.5   19         27      5   31   7.5   6   10      68   13     93   20 15


                                                    125        0.50   1.6 0.75      3   1.5    6     2     7    2     9      3    19         26   7.5    30   7.5   5


                                                    150        0.50   1.6   1.0     3   1.5    6     2     7    2     9          18     5    26   7.5    30   10    5




                             www.varleypumps.com
                                                    200        0.75   1.5   1.0     3   1.5    6     2     7   2.5    9


                                                    300        0.75   1.5   1.5     3    2     6


                                                    00        1.00   1.5   1.5     3


                                                    500        1.00   1.5

                                                   Above Table for guidance only
                                                   Please check Performance with our Works before making final selection




7/11/07 15:46:24
Varley pump performance indication guide                                                                        Units            Pressure         psi
                                                                                                                                                                                      Power            Hp




ht_pump_manual NEW.indd 11
                                                     English units with motors running at 50Hz pumping oil with viscosity of 300 seconds Redwood no.1
                                                                                                                                                                                      Flow             igpm
                                                     Speed 960 rpm
                                                                                                                             Pump Model

                                                     Discharge   1        2        5        7       10       20       30       35       50       75       100      150      200
                                                     Pressure Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow

                                                     25          0.33     1 0.50     2 0.50       0.75     5 0.75      6      1    13     1    19      2   21   3   31      3   7         65   7.5 103     15 192




                                Sales office
                                                     50          0.33     1 0.50     2 0.50       0.75     5 0.75      6     1.5   13    1.5   19      2   20   3   31         6    5     6   7.5 100     18 180


                                                     75          0.33     1 0.50     2 0.75           1    5     1     6     1.5   13    1.5   18   2.5    20      30         5    6     62   10   97     25 173


                                                     100         0.50     1 0.50     2 0.75           1    5     1     6      2    13     2    17      3   20      29      5   5   7.5    61 12.5   97     25 170


                                                     125         0.50     1 0.75     2 0.75         1.5    5   1.5     6      2    13     2    16         19   5   28


                                                     150         0.50     1 0.75     2 0.75         1.5    5   1.5     6      3    12     3    1         18   5   28




                             ☎ +44 (0) 1582 731144
                                                     200         0.50     1 0.75     2     1        1.5    5     2     6


                                                     300         0.50     1     1    2   1.5     3


                                                     00         0.75   0.9     1    2


                                                     500         0.75   0.9

                                                     Above Table for guidance only




                                  11
                                                     Please check Performance with our Works before making final selection




7/11/07 15:46:24
12
                                                   Varley pump performance indication guide                                                                           Units            Pressure       psi
                                                                                                                                                                                       Power          Hp




ht_pump_manual NEW.indd 12
                                                   US units with motors running at 60Hz pumping oil with viscosity of 300 seconds Redwood no.1
                                                                                                                                                                                       Flow           Usgal/min
                                                   Speed 1160 rpm
                                                                                                                            Pump Model
                                                               1        2        5        7       10       20       30       35       50       75       100      150      200
                                                   Discharge
                                                   Pressure Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow

                                                    25         0.40   1.5 0.60    2.9 0.60    5.8 0.90    7.3 0.90    8.7   1.2   19     1.2   28   2.4   31   3.6   45   3.6     68   4.8    94   9 150    18 279


                                                    50         0.40   1.5 0.60    2.9 0.60    5.8 0.90    7.3 0.90    8.7   1.8   19     1.8   28   2.4   29   3.6   45   4.8     67    6     93   9 145    21 262


                                                    75         0.40   1.5 0.60    2.9 0.90    5.8   1.2   7.3   1.2   8.7   1.8   19     1.8   26    3    29   4.8   44   4.8     65   7.2    90   12 141   30 251


                                                    100        0.60   1.5 0.60    2.9 0.90    5.8   1.2   7.3   1.2   8.7   2.4   19     2.4   25   3.6   29   4.8   42       6   65    9     89   15 141   30 247


                                                    125        0.60   1.5 0.90    2.9 0.90    5.8   1.8   7.3   1.8   8.7   2.4   19     2.4   23   4.8   28    6    41


                                                    150        0.60   1.5 0.90    2.9 0.90    5.8   1.8   7.3   1.8   8.7   3.6   17     3.6   20   4.8   26    6    41




                             www.varleypumps.com
                                                    200        0.60   1.5 0.90    2.9   1.2   5.8   1.8   7.3   2.4   8.7


                                                    300        0.60   1.5   1.2   2.9   1.8   4.4


                                                    400        0.90   1.3   1.2   2.9


                                                    500        0.90   1.3

                                                   Above Table for guidance only
                                                   Please check Performance with our Works before making final selection




6/11/07 12:28:19
Varley pump performance indication guide                                                                          Units            Pressure      psi




ht_pump_manual NEW.indd 13
                                                     US units with motors running at 60Hz pumping oil with viscosity of 300 seconds Redwood no.1                                        Power         Hp
                                                                                                                                                                                        Flow          Usgal/min
                                                     Speed 1720 rpm
                                                                                                                             Pump Model
                                                                 1        2        5        7       10       20       30       35       50       75       100      150      200
                                                     Discharge
                                                     Pressure Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow

                                                      25         0.60   2.3 0.60    4.4 0.90    8.7   1.2   10   1.2   15     1.8   28    1.8   41   3.6   48   4.8   71   4.8 102      9 141      15 218




                                Sales office
                                                      50         0.60   2.3 0.90    4.4 0.90    8.7   1.2   10   1.8   15     2.4   28    2.4   41   4.8   46    6    71       9 100    12 139     18 215


                                                      75         0.60   2.3 0.90    4.4   1.2   8.7   1.8   10   1.8   15      3    28     3    39   4.8   46    9    68       9   99   12 137     21 214


                                                      100        0.60   2.3 0.90    4.4   1.2   8.7   1.8   10   1.8   15      3    28    4.8   39    6    45    9    67   12      99   15 135     24 211


                                                      125        0.60   2.3 0.90    4.4   1.8   8.7   2.4   10   2.4   13     3.6   28    4.8   38    9    44    9    65


                                                      150        0.60   2.3   1.2   4.4   1.8   8.7   2.4   10   2.4   13     4.8   26     6    38    9    44   12    65




                             ☎ +44 (0) 1582 731144
                                                      200        0.90   2.2   1.2   4.4   1.8   8.7   2.4   10    3    13


                                                      300        0.90   2.2   1.8   4.4   2.4   8.7


                                                      400         1.2   2.2   1.8   4.4


                                                      500         1.2   2.2

                                                     Above Table for guidance only




                                  13
                                                     Please check Performance with our Works before making final selection




6/11/07 12:28:20
6.             Pump performance curves




       14                       www.varleypumps.com


ht_pump_manual NEW.indd 14                            6/11/07 12:28:22
Pump Performance Curves




                             Sales office   ☎ +44 (0) 1582 731144    15



ht_pump_manual NEW.indd 15                                          6/11/07 12:28:24
Pump performance curves




       16                    www.varleypumps.com


ht_pump_manual NEW.indd 16                         6/11/07 12:28:26
Pump Performance Curves




                             Sales office   ☎ +44 (0) 1582 731144    17



ht_pump_manual NEW.indd 17                                          6/11/07 12:28:28
Pump performance curves




       18                    www.varleypumps.com


ht_pump_manual NEW.indd 18                         6/11/07 12:28:30
Pump Performance Curves




                             Sales office   ☎ +44 (0) 1582 731144    19



ht_pump_manual NEW.indd 19                                          6/11/07 12:28:32
Pump performance curves




       20                    www.varleypumps.com


ht_pump_manual NEW.indd 20                         6/11/07 12:28:34
Pump Performance Curves




                             Sales office   ☎ +44 (0) 1582 731144    21



ht_pump_manual NEW.indd 21                                          6/11/07 12:28:36
Pump performance curves




       22                    www.varleypumps.com


ht_pump_manual NEW.indd 22                         6/11/07 12:28:38
Pump Performance Curves




                             Sales office   ☎ +44 (0) 1582 731144    23



ht_pump_manual NEW.indd 23                                          6/11/07 12:28:39
Pump performance curves




       24                    www.varleypumps.com


ht_pump_manual NEW.indd 24                         6/11/07 12:28:41
Pump Performance Curves




                             Sales office   ☎ +44 (0) 1582 731144    25



ht_pump_manual NEW.indd 25                                          6/11/07 12:28:43
Pump performance curves




       26                    www.varleypumps.com


ht_pump_manual NEW.indd 26                         6/11/07 12:28:45
7.             Dimension Drawings
                              drawings
                    Spigot Mounted Pump Sizes 1-2S




                             Sales office   ☎ +44 (0) 1582 731144    27



ht_pump_manual NEW.indd 27                                          6/11/07 12:28:47
Dimension drawings
        spigot mounted pump sizes 5-7S




       28                    www.varleypumps.com


ht_pump_manual NEW.indd 28                         6/11/07 12:28:49
Dimension Drawings
     Spigot Mounted Pump Sizes 10-20S




                             Sales office   ☎ +44 (0) 1582 731144    29



ht_pump_manual NEW.indd 29                                          6/11/07 12:28:51
Dimension drawings
     spigot mounted pump size 30S




       30                    www.varleypumps.com


ht_pump_manual NEW.indd 30                         6/11/07 12:28:52
Dimension Drawings
     Spigot Mounted Pump Size 35-100S




                             Sales office   ☎ +44 (0) 1582 731144    31



ht_pump_manual NEW.indd 31                                          6/11/07 12:28:54
Dimension drawings
     spigot mounted bare shaft pump
     sizes 150S  200S




       32                    www.varleypumps.com


ht_pump_manual NEW.indd 32                         7/11/07 13:04:14
Dimension Drawings
     Foot Mounted Bare Shaft Sizes 1-2F




                             Sales office   ☎ +44 (0) 1582 731144    33



ht_pump_manual NEW.indd 33                                          7/11/07 13:04:16
Dimension drawings
     foot mounted bare shaft sizes 5-7F




       34                    www.varleypumps.com


ht_pump_manual NEW.indd 34                         7/11/07 13:04:18
Dimension Drawings
     Foot Mounted Bare Shaft Sizes 10-20F




                             Sales office   ☎ +44 (0) 1582 731144    35



ht_pump_manual NEW.indd 35                                          7/11/07 13:04:20
Dimension drawings
     foot mounted pump size 30F




       36                    www.varleypumps.com


ht_pump_manual NEW.indd 36                         7/11/07 13:04:22
Dimension Drawings
     Foot Mounted Bare Shaft Sizes 35-100F




                             Sales office   ☎ +44 (0) 1582 731144    37



ht_pump_manual NEW.indd 37                                          7/11/07 13:04:24
Dimension drawings
     foot mounted pump sizes 150F  200F




       38                    www.varleypumps.com


ht_pump_manual NEW.indd 38                         7/11/07 13:04:26
Dimension Drawings
     Horizontal Motorised Pump Sizes 1-2M




                             Sales office   ☎ +44 (0) 1582 731144    39



ht_pump_manual NEW.indd 39                                          7/11/07 13:04:28
Dimension drawings
     horizontal motorised pump sizes 5-7M




       40                    www.varleypumps.com


ht_pump_manual NEW.indd 40                         7/11/07 13:04:30
Dimension Drawings
     Horizontal Motorised Pump Sizes 10-30M




                             Sales office   ☎ +44 (0) 1582 731144    41



ht_pump_manual NEW.indd 41                                          7/11/07 13:04:32
Dimension drawings
     horizontal motorised pump sizes 10-30M
     larger bracket size




       42                    www.varleypumps.com


ht_pump_manual NEW.indd 42                         7/11/07 13:04:34
Dimension Drawings
     Horizontal Motorised Pump Sizes 35-50M




                             Sales office   ☎ +44 (0) 1582 731144    43



ht_pump_manual NEW.indd 43                                          7/11/07 13:04:36
Dimension drawings
     horizontal motorised pump sizes 75-200M




       44                    www.varleypumps.com


ht_pump_manual NEW.indd 44                         7/11/07 13:04:38
8.             Section Drawing and Parts List 1-2S




                             Sales office   ☎ +44 (0) 1582 731144    45



ht_pump_manual NEW.indd 45                                          7/11/07 13:04:40
8.             Section drawing and parts list 5-7S




       46                        www.varleypumps.com


ht_pump_manual NEW.indd 46                                6/11/07 12:31:58
Section Drawing and Parts List 10-20S




                             Sales office   ☎ +44 (0) 1582 731144    47



ht_pump_manual NEW.indd 47                                          6/11/07 12:32:00
Section drawing and parts list 30S




       48                    www.varleypumps.com


ht_pump_manual NEW.indd 48                         6/11/07 12:32:02
Section Drawing and Parts List 35-100S




                             Sales office   ☎ +44 (0) 1582 731144    49



ht_pump_manual NEW.indd 49                                          6/11/07 12:32:04
Section drawing and parts list 150S




       50                    www.varleypumps.com


ht_pump_manual NEW.indd 50                         6/11/07 12:32:06
Section Drawing and Parts List 200S




                             Sales office   ☎ +44 (0) 1582 731144    51



ht_pump_manual NEW.indd 51                                          6/11/07 12:32:08
9.             Alternative assembly
                    (mechanical seal and plain cover)




       52                        www.varleypumps.com


ht_pump_manual NEW.indd 52                              6/11/07 12:32:09
10. Table of Approximate
                  approximate
         viscosity comparisons
         Viscosity Comparisons

     The following table lists several commonly used viscosity measurements for quick, easy conversion from one to another.
     Although the values are only approximate, they are sufficiently accurate for most pump calculations. The tables are
     especially useful because all values may be compared directly with each other.




                               Sales office         ☎ +44 (0) 1582 731144                                              53



ht_pump_manual NEW.indd 53                                                                                            6/11/07 12:32:11
11.            Definition of hydraulic terms



     Head:                                                             Static discharge head:
     The hydraulic pressure is expressed in pounds per square          Is the hydraulic pressure exerted at the pump discharge
     inch (psi) gauge using atmospheric pressures as the               by the liquid at rest, commonly measured as the difference
     datum. It can be determined by use of pressure gauges or          in the elevation between the pump discharge port and the
     can be computed by using pipe friction tables and static          delivery point.
     head measurements.

                                                                       Total discharge head:
     Friction head:                                                    Is the total hydraulic pressure at the discharge port with the
     This is the hydraulic pressure exerted to overcome frictional     pump in operation (the sum of the static discharge head
     resistance of a piping system to the liquid flowing through it.   and the friction head of the discharge piping).


     Static suction lift:                                              Total pumping head
     The hydraulic pressure below atmospheric at the intake            (or dynamic head):
     port with liquid at rest. It is usually expressed in or           Is the sum of the total discharge head and the total suction
     converted to inches of mercury (Hg) vacuum.                       lift; or the difference between the total discharge head and
                                                                       the total suction feet.

     Total suction lift:
     Is the total hydraulic pressure below atmospheric at the          Head expressed in feet:
     intake port with the pump in operation (the sum of the static     Although the foregoing definitions refer to the “head”
     suction lift and the friction head of the suction piping).        as expressed in psi, it is also proper to specify the total
                                                                       pumping head in feet of liquid or water. Conversions can be
                                                                       made between these expressions of psi to feet but since
     Flooded suction:                                                  there will normally be an appreciable difference between
     Is a very indefinite term which has been carelessly used
                                                                       the feet of head or a particular liquid and the feet of head
     for so many years that its meaning is no longer clear. More
                                                                       of water, it is extremely important to specify which term is
     often than not, it merely indicates that suction conditions
                                                                       being used.
     have not been accurately determined. One point to
     remember is that a static suction head may become a
     suction condition when the pump goes into operation, due          Pressure (psi) = head(ft) x Specific Gravity
     to friction in the suction pipe work.                                                         2.31


     Total suction head:
     Is the hydraulic pressure above atmospheric at the intake
     port with the pump in operation (the difference between
     the static suction head and the friction head of the suction
     piping).




       54                                           www.varleypumps.com


ht_pump_manual NEW.indd 54                                                                                                     6/11/07 12:32:11
12. System Design
     12. System Fuel Oiltypical fuel oil pumping
         Typical design Pumping
                     System arrangements (for light fuel oils)
     The main criteria is to maintain a constant pressure and correct flow to the burners




                                                                  2. Dead leg system
                                                                  A dead leg system may extend to many hundreds of feet.
     1. Daily service tank systems                                Constant pressure is maintained by incorporating a relief
     Constant pressure to within a few inches water gauge, may    valve in the by-pass.
     be maintained at the burners.
                                                                  Note: By-pass line should return to tank – not to intake. If
     Note: An overflow, size to handle full flow from the pump,   returned to intake any entrapped air will re-circulate and
     should be incorporated to limit problems in the event of a   cause burner ignition problems.
     float switch failure.




     3. Main ring system                                          4. Underground tank system
     For feeding burners placed around the perimeter of a         Suction lifts should be kept to a minimum.
     factory. Pipe sizing must be such as to ensure that losses
     do not adversely affect burner performance.                  Note: The return line should not be fed into the intake but
                                                                  back to tank. Failure to do so can result in entrapped air
     Note: Pump is normally sized to give a circulation flow      re-circulating.
     around the ring equal to 2 ½ times the total burner
     requirements.

                                Sales office         ☎ +44 (0) 1582 731144                                                55



ht_pump_manual NEW.indd 55                                                                                               6/11/07 12:32:14
13. Installation, operating
         and maintenance instructions


     Installation, operating and maintenance instructions
     Most pump problems occur at start up!

     These notes have been prepared to help you prevent problems as well as deal with them.

     All Varley pumps are covered by a one year warranty against defects in manufacture. The commencement date of the
     warranty is the date of despatch of the unit from our factory unless otherwise agreed. The warranty also covers damage
     sustained in transit, provided both carrier and ourselves receive written notification of any damage within 48 hrs from date
     of despatch.


     Notes for the guidance of installers
         1. The pump should be installed first and the pipe work built away from the pump. This should avoid strain being
            imposed upon the pump by poorly aligned pipe work. Such strain may result in rapid seal breakage, bearing failures
            or broken pipe ports.

            On pumps, which have threaded ports, care should be taken to see that the pipe does not bottom into the port, or
            the threads will be damaged and the port broken. Support the pipe to prevent strain due to its weight being imposed
            upon the pump.

         2. Determining the suction port: Provided that the build of the pump has not been altered after despatch from our
            factory, the correct direction of rotation is indicated by an arrow on the pump front cover. This same arrow has
            marked upon it the suction port position (namely the tail of the arrow) and discharge port (the head of the arrow).
            In any case, a positive check may be obtained by observing the domed protrusion on the side of the non-drive
            end cover of the pump – the suction port is always on the same side of the pump as that protrusion (see diagram 4).

         3. Ensure that on suction pipe work there is no possibility of any leakage, which could result in air being drawn into the
            pump.

         4. Filter: A full flow filter on micron mesh should be fitted on the suction side of the pump. If this is not provided, check
            to see whether or not one is to be fitted. In cases where the fluid to be pumped is guaranteed to be free from foreign
            matter, no filter need be fitted but it is desirable to insert a piece of fine gauze between flanges in the pipe work so
            that weld slag, thread cuttings, sand, etc. will be trapped by the gauze and prevented from entering the unit. This
            gauze should be removed once the pipe-work system is totally clean.


     Start up
     Before start up it is wise to check the following points:

         1. Check that the pump shaft turns freely. If the pump is jammed solid, it is likely that already some foreign matter has
            been introduced into the pump and the gears are jammed. This must be rectified immediately.

         2. If the pump will turn but is rather stiff it is likely that the pump is gland packed and the packing has dried out
            somewhat on the shaft. In this case, slacken off the two setscrews a couple of turns and continue to turn by hand
            until the pump frees.




       56                                           www.varleypumps.com


ht_pump_manual NEW.indd 56                                                                                                      6/11/07 12:32:15
Installation, operating
                    and maintenance instructions

                                                                                               N.B. the pump should not spin
                                                                                               freely, but should have a very
                                                                                               slight resistance to movement with
                                                                                               a gland packed unit. If it is still stiff
                                                                                               after adjusting setscrews, lightly tap
                                                                                               the pump with a soft hammer in
                                                                                               case the material parts have been
                                                                                               forced together during installation.

                                                                                            3. Although Varley pumps are self-
                                                                                               priming, it is much easier and safer,
                                                                                               on an initial start, to hand prime
                                                                                               the pump with a thin lubricating oil.
                                                                                               This guarantees that all parts
                                                                                               are well ‘wetted’ and will result in
                                                                                               rapid pick up of fluid being pumped.
                                                                                               (This procedure is unnecessary
                                                                                               where the pump is beneath the level
                                                                                               of the liquid in the tank).


         4. A gland packed pump may leak along the shaft on initial start up, but it is wise to allow a short time of running in this
            condition for it to bed in before any effort is made to adjust the gland, Adjustment should then be carried out until
            there is just an occasional drip of liquid from the gland area, adjustment should be done carefully over a period of
            hours taking each nut down evenly a little at a time.

              On some units, and especially on hot oil units, a slight leak may develop across the pump end cover joints. Should
              this occur, all the nuts on the end covers of the pump should be checked for tightness.

         5. All units have had their relief valves set with respect to discharge pressure, but should this set pressure prove to be
            unsuitable on site, it can be varied by screwing the relief valve setting screw on the non drive end cover of the pump
            in or out, depending on whether the pressure needs to be increased or decreased. If the correct pressure cannot be
            set an alternative spring available from our spares department, may be required.


     Fault finding and correction:
         1.   Failure to prime
         a.   Check that all valves are in open position
         b.   Check for leaks in suction line and seal
         c.   Check that the by-pass valve is not blocked in the open position – clean if necessary
         d.   Check that the filter is not blocked – change or clean if necessary.

         2.   Reduction in flow rate
         a.   Check that the by-pass valve is closed – clean and reset as required
         b.   Check that there are no leaks in the pump or in the system
         c.   Check the any regulating valves in both the suction and discharge lines are correctly set
         d.   Check for increased pressure in discharge line.

                                   Sales office          ☎ +44 (0) 1582 731144                                                     57



ht_pump_manual NEW.indd 57                                                                                                        6/11/07 12:32:16
Installation, operating
     and maintenance instructions

         3. Noisy running
         a. Check both suction and discharge lines for blockages
         b. Strip the pump down and look for damaged parts or foreign matter.

         4. Pump has seized and will not turn
         a. Dismantle and clean
         b. Replace damaged parts

     Varley Pumps has an integrated Service and Spares Section, that will undertake fieldwork and manages the repair
     section at our works. The spares section will be pleased to help you identify spare parts and supply replacements.

     For those who wish to carry out their own maintenance, please refer to the following notes on servicing the units:


     Dismantling
     Remove pump from bracket, or base plate and proceed as follows:

         1.    Withdraw the coupling half from the pump shaft (first slackening the grub screw).
         2.    Carefully remove the key from its keyway.
         3.    Examine the shaft extension and keyway for cleanliness and carefully remove any burrs.
         4.    Remove setscrews (or nuts) and washers securing the front cover to the pump body. Break the joint by lightly
               tapping the cover with a soft hammer and withdraw the cover.
         5.    Detach rear cover in the same fashion as for the front cover removal.
         6.    If fitted, withdraw the spacing collar from the main shaft at the front cover end.
         7.    Remove any circlips and withdraw the complete rotating assemblies with bearings from the body.
         8.    In the case of pump size 1 to size 20, the housings will part from the rotor end faces sufficiently to allow the
               insertions of extractors for drawings the bearing inner races off the shafts.
               In the case of pumps size 35 and above the bearing housings complete with bearing outer races and rollers will
               slide freely off the shafts leaving the inner races still in position.
         9.    Do not attempt to press shaft through the rotors on any of the pump sizes, rotors are permanently secured to the
               shafts and they must be considered as one unit. Keep all bearing inner and outer races as sets.
         10.   Remove the outer races of the bearing from their housings.
         11.   On a gland packing pump, fully unscrew the gland adjustment setscrews and remove the gland retainer. Remove
               all the old packing and then clean and smooth the bore using a fine emery cloth or a small soft wire brush.
         12.   By-Pass valve
               Remove dome nut and release locknut. Screw out the setting screw, making sure the number of turns are counted.
               Remove the setting screw housing, spring and valve.
         13.   Mechanical seal
               The mechanical seal-rotating element should be removed from the pump,
               before the shaft assembly is pressed out. In removing this seal, it is
               advisable to use a dummy - shaft key to prevent the seal ring being cut
               when it passes over the keyway (see diagram 5).

               The seal collet should be removed by opening up the slot and sliding it
               off the shaft. The static seal face is in the front cover; this should be
               removed by light finger pressure.



       58                                            www.varleypumps.com


ht_pump_manual NEW.indd 58                                                                                                7/11/07 15:48:12
Installation, operating
                    and maintenance instructions

     Inspection
     Examine all parts for wear and damage and clean up or replace with new parts as necessary. It is unwise to rebuild a
     pump with worn components, and we fully recommend the replacement of bearings, gaskets, packing and mechanical
     seal. It is important to note that a mechanical seal is very unlikely to re-sit in the same place once the two seal faces have
     been split.


     Reassembly
         1. Carefully press the outer races of the roller bearings into the bearings housings.

         2. On sizes 1 to 20:

            Carefully press the bearing housing and bearing assemblies on to the shaft, ensuring that they are square to the
            shaft. Note that in this case the load should be placed on both the inner race of the bearing and the bearing housing
            at the same time.

            On sizes 35-200:
            Place the bearing spacers on the shaft, and press on the inner races. The bearing housings will now slide over the
            inner races. NB do not mix up inner and outer races.

         3. Where supplied refit the circlips into the grooves in shafts. Check to see that the rotor turns freely in its bearings.

         4. Match the main shaft assembly and the idlershaft assembly together and place them in the body from the rear
            towards the front of the pump.

         5. Very carefully insert the assembly into the body ensuring square entry and that both assemblies are entering the
            pump together. Ensure the pressing is done on the outer race to prevent damage to rotors and bearing housings.

         6. The assembly is correct when the housings are flush to the body. Fit locating washer and spacing collar, when
            provided, replace front and rear cover gaskets and fit the covers. Line up with a suitable bush between the shaft and
            front cover bore.

         7. After tightening down the covers check that the mainshaft turns freely: if it does not it is probable that the bearings
            housings have closed up on the rotors. It is possible to ease them off, by lightly tapping the body with a hide hammer.

         8. By-pass valve
            Assembly of by-pass should be effected in reverse order to the dismantling.

     Note on repacking the gland:
     The gland should be repacked using only moulded rings supplied by Varley pumps.

     Make sure that the ring joins are staggered to prevent a leakage path for the liquid. Then refit the gland retainer, and screw
     in the setscrews until the shaft has just the slightest resistance to movement, (though it should still be quite free to turn).




                                  Sales office           ☎ +44 (0) 1582 731144                                                    59



ht_pump_manual NEW.indd 59                                                                                                       7/11/07 15:48:12
14. Service and maintenance

     Note on assembly of mechanical seal
     Again, the mechanical seal should be assembled in a dummy key in the coupling keyway.

     The stationary carbon ring should be carefully pressed into the recess in front cover, care being taken to see that the
     carbon is pressed in squarely.
     N.B Great care must be taken to see that the carbon is not chipped or cracked during this operation (the carbon is a
     brittle component).
     It is wise to lightly smear the rotating face with clean lubricating oil before assembly of the front cover.
     It should be possible to reassemble a pump satisfactorily, provided normal fitting skill is exercised.

     Points to bear in mind when designing the installation.

         1.   Location of pumps
              Wherever possible the pump should be located close to the supply tank. This avoids the necessity for long suction
              pipe runs, which can often be troublesome. This is because no pump can literally ‘suck’, it normally requires
              atmospheric pressure to ‘push’ liquid into the pump.


         2.   Sizing of the pipe work
              Resistance to flow is reduced as pipe work size is increased, and consequently requires less motive power. We,
              therefore, do not apply a limitation to the maximum discharge pipe work that can be employed. It should be noted,
              however, that at no time should this be less than the port size of the pump.

              NB Care must be taken when choosing the diameter of suction pipe work when the pump is operating under suction lift.

              Should the diameter be too large, the pump will spend much of its time, on start up, evacuating the large volume of
              air in the pipe, and we strongly recommend the pipe size be kept to the same size as that of the suction port.

         3.   Noise
              Noise may be airborne, structure-borne, pipe-borne, or fluid-borne. The siting of the unit will take care if airborne
              noise and steps should be taken to mount the unit on a noise/vibration absorbing base if structure-borne noise
              could be a serious problem.

              Most fluid and pipe borne noise results from numerous changes of direction causing turbulent flow of the fluid and
              vibration of the pipe work. The number of bends should, therefore be kept to a minimum. This form of noise is
              frequently the most troublesome as pipe work often runs through a building and the noise is distributed throughout.

              The pipe work should also be firmly clipped to the wall, with some anti vibration material between clip and pipe.
              When pipe work is not near a wall it must be firmly supported.


         4.   Suction lifts
              It has already been mentioned that pumps should be mounted as closely as possible to the tank. Where this is
              impossible the imposition of a suction lift on the pump is often necessary. In such cases, it is essential that the pipe
              work be free from all air leaks. Therefore joints should be kept to a minimum. Even though the pump unit is self-
              priming a foot valve should still be fitted to the suction line in the tank. Without this the pump is called upon to


       60                                            www.varleypumps.com


ht_pump_manual NEW.indd 60                                                                                                      7/11/07 15:48:13
14. Service and Maintenance


              prime the total length of the line at each start up which means longer periods of dry running before the fluid
              reaches the pumps and rapid wear can occur.


         5.   Filter
              New pumps rely on the maintenance of fine working clearances for efficient operation, so if there is any possibility
              of foreign matter finding its way into the tank and thence to the pump, a full-flow suction filter or 60-80 micron
              mesh must be installed to ensure long life. The mesh size will depend on both fluid and application e.g. plain
              bearings will require 20 mesh or less.


         6.   Valving
              Isolating valves should always be provided
              on either side of the pump to avoid the messy
              task of clearing lines before removal of the
              pump for maintenance. (See diagram 1 for
              suggested layout).

              Where two units pump the same line (especially
              on an automatic standby system), non-return
              valves should be fitted in the discharge from
              each unit to prevent back-flow of the unit through
              the stationary pump. A satisfactory valving
              arrangement is shown in diagram 2.


         7.   Effect of fluid viscosity
              Very careful attention must be paid to the pipe work layout when viscous fluids are being pumped. Suction lifts
              should be avoided if possible and all pipe work runs kept as short as possible to avoid large pipe work losses.
              Particular care must be taken when heat is required to bring the viscosity to an acceptable level. At start-up the
              liquid is often cold, resulting in a severe overloading of the pump and possibly a motor failure. If there is the
              possibility of cold starts, you should let us know and we can take it into account when specifying the unit.


         8.   By-pass valve
              The by-pass valves fitted to pumps of our manufacture are intended entirely as pressure relief valves to protect
              the pump and system against over-pressure should blockage occur in the discharge pipe work, or should
              the imposed load rise too high. It should not, therefore, be used as a pressure regulating valve in normal
              circumstances (and it will not normally give adequate regulation if any attempt is made to use it in this way).




                                   Sales office         ☎ +44 (0) 1582 731144                                                   61



ht_pump_manual NEW.indd 61                                                                                                     7/11/07 15:48:14
Service and maintenance

     A system should not be designed using a return-to-inlet
     by-pass valve if the discharge is to be kept closed for long
     periods, since the fluid will then circulate around the pump
     and cause overheating. In this case the alternative return
     to tank system should be utilised. To avoid aeration of
     oil, the return line back to tank should be installed as far
     away as possible from suction line, then entry of this line
     into the tank must go below the oil level at all times
     (see diagram 3).


     Notes for the guidance of designers
     Because the pumping unit is relatively simple and
     inexpensive, its siting is sometimes given little thought.
     It is in fact the ‘heart’ of an installation and therefore the
     sizing and location are worthy of careful attention.


     Motors
     Motors are normally trouble free as long as they are kept in clean dry conditions. Where greasing points are fitted they
     should be given one shot of grease every few months running – but not more than one shot.


     Filters
     Filters should be cleaned regularly.


     Pump storage
     It sometimes happens that a unit must be obtained well before the plant is to be put into operation. If it should become
     necessary to store a pump, or to leave it on site for a lengthy period before operation, the following precautions should
     be taken.

         1. On gland-packed pumps, loosen off the gland retainer set screws.
         2. Liberally coat the pump shaft coupling and motor shaft with a protective oil.
         3. Ensure that the motor windings are kept dry either by storing in warm, dry, clean conditions or install heaters
            in the motor.
         4. Fill the pump body with a corrosion-inhibiting oil and, where the pump is in storage, seal off pump ports.
            About once a month give the pump shaft a couple of turns to prevent any standing corrosion effects.




       62                                             www.varleypumps.com


ht_pump_manual NEW.indd 62                                                                                                    7/11/07 15:48:15
Service and Maintenance
     Recommended Spares
     We are frequently asked to provide a list of recommended spares for units of our manufacture. To assist the user to
     assess his requirements we break out our recommendations into two headings – namely, ‘normal’ usage spares (those
     normally required to be replaced during the overhaul of a unit which has been maintained and operated correctly)
     and ‘strategic’ breakdown spares (those spares which should be held against breakdown when the unit is of strategic
     importance to the operation of a system).

     We give below our normal recommendation for a spares holding:

     1 – set gaskets
     1 – set gland-packing or mechanical seals
     1 – set bearings and housings

     Strategic breakdown spares
     All those for normal repair, plus all the following:

     One complete set of internals, namely: -

     Main shaft assey
     Idler shaft assey
     Bearing housings
     By-Pass valve

     Obviously, if there are many pumps of the same type operating in a system it would be wise to hold spare pumps,
     together with sets of normal usage spares.




                                  Sales office              ☎ +44 (0) 1582 731144                                       63



ht_pump_manual NEW.indd 63                                                                                             7/11/07 15:48:15
15. Request for quotation
     	
     	              PLEASE	COPY	THIS	FORM	AND	FAX	TO
     	              +44	(0)	1582	402563


     Please complete the form below and we will send you a quotation by return. If we
     require any more information we will be in touch.




     First Name: ......................................................................................................

     Last Name: ......................................................................................................



     Job Title: ..........................................................................................................

     Company: ........................................................................................................

     Address: ..........................................................................................................

     City: .................................................................................................................

     Country: ..........................................................................................................

     Postcode / Zip: ................................................................................................



     Telephone No: .................................................................................................

     Fax:..................................................................................................................

     Email:...............................................................................................................




         64                                     www.varleypumps.com


ht_pump_manual NEW.indd 64                                                                                            7/11/07 15:48:15
Fluid                                                         Environment   Mounting
      Name:                                                          Safe          Standard

      Viscosity:                                                     Hazardous     Horizontal

      Operating Temperature:                                         Indoors       Vertical

      Contamination:                                                 Outdoors      Tank Top


      Suction
      Flooded

      Lift                                                 metres

      Discharge Pressure:


      Relief Valve
      Yes                Internal       External

      No


      Drive
      Motor                  Volt        Frequency     Phase

      Other                  Details:


      Notes:




                                        Sales office   ☎ +44 (0) 1582 731144                     65



ht_pump_manual NEW.indd 65                                                                      7/11/07 15:48:15
16. Notepad
     	




       66                    www.varleypumps.com


ht_pump_manual NEW.indd 66                         7/11/07 15:48:15
ht_pump_manual NEW.indd 67   7/11/07 15:48:15
Revision 3
                                               © Varley Pumps Ltd
                             Varley Pumps Ltd is a division of the Hayward Tyler Group




ht_pump_manual NEW.indd 68                                                               7/11/07 15:48:15

More Related Content

What's hot

Types, Operations and Maintenance of Air Compressor Plants
Types, Operations and Maintenance of Air  Compressor PlantsTypes, Operations and Maintenance of Air  Compressor Plants
Types, Operations and Maintenance of Air Compressor PlantsNejat Öztezcan
 
World Class Manufacturing:Plant Start Up and Commissioning Procedure
World  Class Manufacturing:Plant Start Up and Commissioning Procedure World  Class Manufacturing:Plant Start Up and Commissioning Procedure
World Class Manufacturing:Plant Start Up and Commissioning Procedure HIMADRI BANERJI
 
Electrohydraulic governing system
Electrohydraulic governing systemElectrohydraulic governing system
Electrohydraulic governing systemAshvani Shukla
 
Difference Between Piping and Pipeline -Piping vs pipeline
Difference Between Piping and Pipeline -Piping vs pipelineDifference Between Piping and Pipeline -Piping vs pipeline
Difference Between Piping and Pipeline -Piping vs pipelineVarun Patel
 
CENTRIFUGAL PUMPS TRAINING.pdf
CENTRIFUGAL PUMPS TRAINING.pdfCENTRIFUGAL PUMPS TRAINING.pdf
CENTRIFUGAL PUMPS TRAINING.pdfyusuf699644
 
Hp/ lp bypass system for steam turbines
Hp/ lp bypass system for steam turbinesHp/ lp bypass system for steam turbines
Hp/ lp bypass system for steam turbinesBoben Anto Chemmannoor
 
Control valves for thermal power plants
Control valves for thermal power plantsControl valves for thermal power plants
Control valves for thermal power plantsSHIVAJI CHOUDHURY
 
Trouble shooting vibration in a pulverised coal fired boiler
Trouble shooting vibration in a pulverised coal fired boilerTrouble shooting vibration in a pulverised coal fired boiler
Trouble shooting vibration in a pulverised coal fired boilerparthi2006
 
Pumps presentation on Types, Classification and governing Equations
Pumps presentation on Types, Classification and governing EquationsPumps presentation on Types, Classification and governing Equations
Pumps presentation on Types, Classification and governing EquationsHassan ElBanhawi
 
Forced cooling of a supercritical steam turbine after shut down of power plant
Forced cooling of a supercritical steam turbine after shut down of power plantForced cooling of a supercritical steam turbine after shut down of power plant
Forced cooling of a supercritical steam turbine after shut down of power plantSrikar Yadav
 
Pressure safety valves
Pressure safety valvesPressure safety valves
Pressure safety valvesAmol Dudhate
 

What's hot (20)

Tube expansion
Tube expansionTube expansion
Tube expansion
 
Types, Operations and Maintenance of Air Compressor Plants
Types, Operations and Maintenance of Air  Compressor PlantsTypes, Operations and Maintenance of Air  Compressor Plants
Types, Operations and Maintenance of Air Compressor Plants
 
Asme b31,pressure piping code
Asme b31,pressure piping codeAsme b31,pressure piping code
Asme b31,pressure piping code
 
Pipe Support Field Inspection, Installation & Maintenance
Pipe Support Field Inspection, Installation & MaintenancePipe Support Field Inspection, Installation & Maintenance
Pipe Support Field Inspection, Installation & Maintenance
 
World Class Manufacturing:Plant Start Up and Commissioning Procedure
World  Class Manufacturing:Plant Start Up and Commissioning Procedure World  Class Manufacturing:Plant Start Up and Commissioning Procedure
World Class Manufacturing:Plant Start Up and Commissioning Procedure
 
Electrohydraulic governing system
Electrohydraulic governing systemElectrohydraulic governing system
Electrohydraulic governing system
 
Industrial compressor
Industrial compressorIndustrial compressor
Industrial compressor
 
Control valve
Control valveControl valve
Control valve
 
Difference Between Piping and Pipeline -Piping vs pipeline
Difference Between Piping and Pipeline -Piping vs pipelineDifference Between Piping and Pipeline -Piping vs pipeline
Difference Between Piping and Pipeline -Piping vs pipeline
 
CENTRIFUGAL PUMPS TRAINING.pdf
CENTRIFUGAL PUMPS TRAINING.pdfCENTRIFUGAL PUMPS TRAINING.pdf
CENTRIFUGAL PUMPS TRAINING.pdf
 
Hp/ lp bypass system for steam turbines
Hp/ lp bypass system for steam turbinesHp/ lp bypass system for steam turbines
Hp/ lp bypass system for steam turbines
 
Control valves for thermal power plants
Control valves for thermal power plantsControl valves for thermal power plants
Control valves for thermal power plants
 
Trouble shooting vibration in a pulverised coal fired boiler
Trouble shooting vibration in a pulverised coal fired boilerTrouble shooting vibration in a pulverised coal fired boiler
Trouble shooting vibration in a pulverised coal fired boiler
 
Compact Spring Supports Webinar
Compact Spring Supports WebinarCompact Spring Supports Webinar
Compact Spring Supports Webinar
 
Pumps presentation on Types, Classification and governing Equations
Pumps presentation on Types, Classification and governing EquationsPumps presentation on Types, Classification and governing Equations
Pumps presentation on Types, Classification and governing Equations
 
Pumps
Pumps Pumps
Pumps
 
TURBINE_GOVERNING KWU.pdf
TURBINE_GOVERNING KWU.pdfTURBINE_GOVERNING KWU.pdf
TURBINE_GOVERNING KWU.pdf
 
Boiler Operation
Boiler OperationBoiler Operation
Boiler Operation
 
Forced cooling of a supercritical steam turbine after shut down of power plant
Forced cooling of a supercritical steam turbine after shut down of power plantForced cooling of a supercritical steam turbine after shut down of power plant
Forced cooling of a supercritical steam turbine after shut down of power plant
 
Pressure safety valves
Pressure safety valvesPressure safety valves
Pressure safety valves
 

Viewers also liked

Lec4 klasifikasi minyak-bumi-2
Lec4 klasifikasi minyak-bumi-2Lec4 klasifikasi minyak-bumi-2
Lec4 klasifikasi minyak-bumi-2Bayu Putra
 
API Centrifugal Pump
API Centrifugal PumpAPI Centrifugal Pump
API Centrifugal PumpMNButt
 
API Plant Valves
API Plant ValvesAPI Plant Valves
API Plant ValvesMNButt
 
API Centrifugal Compressors
API Centrifugal CompressorsAPI Centrifugal Compressors
API Centrifugal CompressorsMNButt
 
2012 BRZ engine service manual
2012 BRZ engine service manual2012 BRZ engine service manual
2012 BRZ engine service manualLeo Kokkat
 
Centrifugal Pump Catalogue
Centrifugal Pump CatalogueCentrifugal Pump Catalogue
Centrifugal Pump CatalogueNicholas Hassan
 
Transducers & transmitters
Transducers & transmittersTransducers & transmitters
Transducers & transmittersMNButt
 
History of computer
History of computerHistory of computer
History of computerMNButt
 
Comparison of Orifice, Venturi & Rota meter
Comparison of Orifice, Venturi & Rota meterComparison of Orifice, Venturi & Rota meter
Comparison of Orifice, Venturi & Rota meterMNButt
 
Magnetic Separation
Magnetic SeparationMagnetic Separation
Magnetic SeparationMNButt
 

Viewers also liked (12)

Bonney forge o let fittings
Bonney forge o let fittingsBonney forge o let fittings
Bonney forge o let fittings
 
Lec4 klasifikasi minyak-bumi-2
Lec4 klasifikasi minyak-bumi-2Lec4 klasifikasi minyak-bumi-2
Lec4 klasifikasi minyak-bumi-2
 
API Centrifugal Pump
API Centrifugal PumpAPI Centrifugal Pump
API Centrifugal Pump
 
API Plant Valves
API Plant ValvesAPI Plant Valves
API Plant Valves
 
API Centrifugal Compressors
API Centrifugal CompressorsAPI Centrifugal Compressors
API Centrifugal Compressors
 
2012 BRZ engine service manual
2012 BRZ engine service manual2012 BRZ engine service manual
2012 BRZ engine service manual
 
Centrifugal Pump Catalogue
Centrifugal Pump CatalogueCentrifugal Pump Catalogue
Centrifugal Pump Catalogue
 
Transducers & transmitters
Transducers & transmittersTransducers & transmitters
Transducers & transmitters
 
History of computer
History of computerHistory of computer
History of computer
 
Piping materials v imp
Piping materials   v impPiping materials   v imp
Piping materials v imp
 
Comparison of Orifice, Venturi & Rota meter
Comparison of Orifice, Venturi & Rota meterComparison of Orifice, Venturi & Rota meter
Comparison of Orifice, Venturi & Rota meter
 
Magnetic Separation
Magnetic SeparationMagnetic Separation
Magnetic Separation
 

Similar to Varley+pump+selection+handbook

Maximize Intrinsic Reliability, through focus in early project phases - Uptim...
Maximize Intrinsic Reliability, through focus in early project phases - Uptim...Maximize Intrinsic Reliability, through focus in early project phases - Uptim...
Maximize Intrinsic Reliability, through focus in early project phases - Uptim...Mohammad Naseer Uddin
 
Shaft Couplings for Special Purpose Rotary Machines
Shaft Couplings for Special Purpose Rotary MachinesShaft Couplings for Special Purpose Rotary Machines
Shaft Couplings for Special Purpose Rotary MachinesGerard B. Hawkins
 
Todo lo que se debe saber para la selección de bombas y diseños de sistemas h...
Todo lo que se debe saber para la selección de bombas y diseños de sistemas h...Todo lo que se debe saber para la selección de bombas y diseños de sistemas h...
Todo lo que se debe saber para la selección de bombas y diseños de sistemas h...dgalindo10
 
Guide to the_selection_of_rotodynamic_pumps_final
Guide to the_selection_of_rotodynamic_pumps_finalGuide to the_selection_of_rotodynamic_pumps_final
Guide to the_selection_of_rotodynamic_pumps_finalRommy Romanza
 
Vextec Small Gas Turbine Testing
Vextec Small Gas Turbine TestingVextec Small Gas Turbine Testing
Vextec Small Gas Turbine Testingvexteclg
 
Bomba de Palheta Blackmer
Bomba de Palheta BlackmerBomba de Palheta Blackmer
Bomba de Palheta BlackmerVibropac
 
Bomag bw 219 dh single drum roller service repair manual
Bomag bw 219 dh single drum roller service repair manualBomag bw 219 dh single drum roller service repair manual
Bomag bw 219 dh single drum roller service repair manualfjsekkdmme
 
Bomag bw 216 dh single drum roller service repair manual
Bomag bw 216 dh single drum roller service repair manualBomag bw 216 dh single drum roller service repair manual
Bomag bw 216 dh single drum roller service repair manualjfksekmmdme
 
Bomag bw 226 dh single drum roller service repair manual
Bomag bw 226 dh single drum roller service repair manualBomag bw 226 dh single drum roller service repair manual
Bomag bw 226 dh single drum roller service repair manualfjsekkdmme
 
Bomag bw 226 dh single drum roller service repair manual
Bomag bw 226 dh single drum roller service repair manualBomag bw 226 dh single drum roller service repair manual
Bomag bw 226 dh single drum roller service repair manualjfjskekdhnejd
 
Bomag bw 219 dh single drum roller service repair manual
Bomag bw 219 dh single drum roller service repair manualBomag bw 219 dh single drum roller service repair manual
Bomag bw 219 dh single drum roller service repair manualjfjskekdhnejd
 
Bomag bw 226 dh single drum roller service repair manual
Bomag bw 226 dh single drum roller service repair manualBomag bw 226 dh single drum roller service repair manual
Bomag bw 226 dh single drum roller service repair manualcdfzxs
 
367912992 bw216-219 dh-4-service-training
367912992 bw216-219 dh-4-service-training367912992 bw216-219 dh-4-service-training
367912992 bw216-219 dh-4-service-trainingCristiTudose1
 
Bomag bw 226 dh single drum roller service repair manual
Bomag bw 226 dh single drum roller service repair manualBomag bw 226 dh single drum roller service repair manual
Bomag bw 226 dh single drum roller service repair manualidkkdkmdm
 
Bomag bw 219 pdh 4 single drum roller service repair manual
Bomag bw 219 pdh 4 single drum roller service repair manualBomag bw 219 pdh 4 single drum roller service repair manual
Bomag bw 219 pdh 4 single drum roller service repair manualidkkdkmdm
 
Bomag bw 216 dh single drum roller service repair manual
Bomag bw 216 dh single drum roller service repair manualBomag bw 216 dh single drum roller service repair manual
Bomag bw 216 dh single drum roller service repair manualfhhsjdkmem
 
Bomag bw 216 pdh 4 single drum roller service repair manual
Bomag bw 216 pdh 4 single drum roller service repair manualBomag bw 216 pdh 4 single drum roller service repair manual
Bomag bw 216 pdh 4 single drum roller service repair manualidkkdkmdm
 
Bomag bw 216 pdh 4 single drum roller service repair manual
Bomag bw 216 pdh 4 single drum roller service repair manualBomag bw 216 pdh 4 single drum roller service repair manual
Bomag bw 216 pdh 4 single drum roller service repair manualjfjskekdhnejd
 

Similar to Varley+pump+selection+handbook (20)

Pump handbook
Pump handbookPump handbook
Pump handbook
 
Alfa LAval Pump Handbook
Alfa LAval Pump HandbookAlfa LAval Pump Handbook
Alfa LAval Pump Handbook
 
Maximize Intrinsic Reliability, through focus in early project phases - Uptim...
Maximize Intrinsic Reliability, through focus in early project phases - Uptim...Maximize Intrinsic Reliability, through focus in early project phases - Uptim...
Maximize Intrinsic Reliability, through focus in early project phases - Uptim...
 
Shaft Couplings for Special Purpose Rotary Machines
Shaft Couplings for Special Purpose Rotary MachinesShaft Couplings for Special Purpose Rotary Machines
Shaft Couplings for Special Purpose Rotary Machines
 
Todo lo que se debe saber para la selección de bombas y diseños de sistemas h...
Todo lo que se debe saber para la selección de bombas y diseños de sistemas h...Todo lo que se debe saber para la selección de bombas y diseños de sistemas h...
Todo lo que se debe saber para la selección de bombas y diseños de sistemas h...
 
Guide to the_selection_of_rotodynamic_pumps_final
Guide to the_selection_of_rotodynamic_pumps_finalGuide to the_selection_of_rotodynamic_pumps_final
Guide to the_selection_of_rotodynamic_pumps_final
 
Vextec Small Gas Turbine Testing
Vextec Small Gas Turbine TestingVextec Small Gas Turbine Testing
Vextec Small Gas Turbine Testing
 
Bomba de Palheta Blackmer
Bomba de Palheta BlackmerBomba de Palheta Blackmer
Bomba de Palheta Blackmer
 
Bomag bw 219 dh single drum roller service repair manual
Bomag bw 219 dh single drum roller service repair manualBomag bw 219 dh single drum roller service repair manual
Bomag bw 219 dh single drum roller service repair manual
 
Bomag bw 216 dh single drum roller service repair manual
Bomag bw 216 dh single drum roller service repair manualBomag bw 216 dh single drum roller service repair manual
Bomag bw 216 dh single drum roller service repair manual
 
Bomag bw 226 dh single drum roller service repair manual
Bomag bw 226 dh single drum roller service repair manualBomag bw 226 dh single drum roller service repair manual
Bomag bw 226 dh single drum roller service repair manual
 
Bomag bw 226 dh single drum roller service repair manual
Bomag bw 226 dh single drum roller service repair manualBomag bw 226 dh single drum roller service repair manual
Bomag bw 226 dh single drum roller service repair manual
 
Bomag bw 219 dh single drum roller service repair manual
Bomag bw 219 dh single drum roller service repair manualBomag bw 219 dh single drum roller service repair manual
Bomag bw 219 dh single drum roller service repair manual
 
Bomag bw 226 dh single drum roller service repair manual
Bomag bw 226 dh single drum roller service repair manualBomag bw 226 dh single drum roller service repair manual
Bomag bw 226 dh single drum roller service repair manual
 
367912992 bw216-219 dh-4-service-training
367912992 bw216-219 dh-4-service-training367912992 bw216-219 dh-4-service-training
367912992 bw216-219 dh-4-service-training
 
Bomag bw 226 dh single drum roller service repair manual
Bomag bw 226 dh single drum roller service repair manualBomag bw 226 dh single drum roller service repair manual
Bomag bw 226 dh single drum roller service repair manual
 
Bomag bw 219 pdh 4 single drum roller service repair manual
Bomag bw 219 pdh 4 single drum roller service repair manualBomag bw 219 pdh 4 single drum roller service repair manual
Bomag bw 219 pdh 4 single drum roller service repair manual
 
Bomag bw 216 dh single drum roller service repair manual
Bomag bw 216 dh single drum roller service repair manualBomag bw 216 dh single drum roller service repair manual
Bomag bw 216 dh single drum roller service repair manual
 
Bomag bw 216 pdh 4 single drum roller service repair manual
Bomag bw 216 pdh 4 single drum roller service repair manualBomag bw 216 pdh 4 single drum roller service repair manual
Bomag bw 216 pdh 4 single drum roller service repair manual
 
Bomag bw 216 pdh 4 single drum roller service repair manual
Bomag bw 216 pdh 4 single drum roller service repair manualBomag bw 216 pdh 4 single drum roller service repair manual
Bomag bw 216 pdh 4 single drum roller service repair manual
 

Recently uploaded

Emixa Mendix Meetup 11 April 2024 about Mendix Native development
Emixa Mendix Meetup 11 April 2024 about Mendix Native developmentEmixa Mendix Meetup 11 April 2024 about Mendix Native development
Emixa Mendix Meetup 11 April 2024 about Mendix Native developmentPim van der Noll
 
Passkey Providers and Enabling Portability: FIDO Paris Seminar.pptx
Passkey Providers and Enabling Portability: FIDO Paris Seminar.pptxPasskey Providers and Enabling Portability: FIDO Paris Seminar.pptx
Passkey Providers and Enabling Portability: FIDO Paris Seminar.pptxLoriGlavin3
 
Assure Ecommerce and Retail Operations Uptime with ThousandEyes
Assure Ecommerce and Retail Operations Uptime with ThousandEyesAssure Ecommerce and Retail Operations Uptime with ThousandEyes
Assure Ecommerce and Retail Operations Uptime with ThousandEyesThousandEyes
 
Manual 508 Accessibility Compliance Audit
Manual 508 Accessibility Compliance AuditManual 508 Accessibility Compliance Audit
Manual 508 Accessibility Compliance AuditSkynet Technologies
 
2024 April Patch Tuesday
2024 April Patch Tuesday2024 April Patch Tuesday
2024 April Patch TuesdayIvanti
 
How AI, OpenAI, and ChatGPT impact business and software.
How AI, OpenAI, and ChatGPT impact business and software.How AI, OpenAI, and ChatGPT impact business and software.
How AI, OpenAI, and ChatGPT impact business and software.Curtis Poe
 
So einfach geht modernes Roaming fuer Notes und Nomad.pdf
So einfach geht modernes Roaming fuer Notes und Nomad.pdfSo einfach geht modernes Roaming fuer Notes und Nomad.pdf
So einfach geht modernes Roaming fuer Notes und Nomad.pdfpanagenda
 
Genislab builds better products and faster go-to-market with Lean project man...
Genislab builds better products and faster go-to-market with Lean project man...Genislab builds better products and faster go-to-market with Lean project man...
Genislab builds better products and faster go-to-market with Lean project man...Farhan Tariq
 
Testing tools and AI - ideas what to try with some tool examples
Testing tools and AI - ideas what to try with some tool examplesTesting tools and AI - ideas what to try with some tool examples
Testing tools and AI - ideas what to try with some tool examplesKari Kakkonen
 
Unleashing Real-time Insights with ClickHouse_ Navigating the Landscape in 20...
Unleashing Real-time Insights with ClickHouse_ Navigating the Landscape in 20...Unleashing Real-time Insights with ClickHouse_ Navigating the Landscape in 20...
Unleashing Real-time Insights with ClickHouse_ Navigating the Landscape in 20...Alkin Tezuysal
 
Take control of your SAP testing with UiPath Test Suite
Take control of your SAP testing with UiPath Test SuiteTake control of your SAP testing with UiPath Test Suite
Take control of your SAP testing with UiPath Test SuiteDianaGray10
 
Time Series Foundation Models - current state and future directions
Time Series Foundation Models - current state and future directionsTime Series Foundation Models - current state and future directions
Time Series Foundation Models - current state and future directionsNathaniel Shimoni
 
(How to Program) Paul Deitel, Harvey Deitel-Java How to Program, Early Object...
(How to Program) Paul Deitel, Harvey Deitel-Java How to Program, Early Object...(How to Program) Paul Deitel, Harvey Deitel-Java How to Program, Early Object...
(How to Program) Paul Deitel, Harvey Deitel-Java How to Program, Early Object...AliaaTarek5
 
Generative Artificial Intelligence: How generative AI works.pdf
Generative Artificial Intelligence: How generative AI works.pdfGenerative Artificial Intelligence: How generative AI works.pdf
Generative Artificial Intelligence: How generative AI works.pdfIngrid Airi González
 
Potential of AI (Generative AI) in Business: Learnings and Insights
Potential of AI (Generative AI) in Business: Learnings and InsightsPotential of AI (Generative AI) in Business: Learnings and Insights
Potential of AI (Generative AI) in Business: Learnings and InsightsRavi Sanghani
 
New from BookNet Canada for 2024: Loan Stars - Tech Forum 2024
New from BookNet Canada for 2024: Loan Stars - Tech Forum 2024New from BookNet Canada for 2024: Loan Stars - Tech Forum 2024
New from BookNet Canada for 2024: Loan Stars - Tech Forum 2024BookNet Canada
 
TeamStation AI System Report LATAM IT Salaries 2024
TeamStation AI System Report LATAM IT Salaries 2024TeamStation AI System Report LATAM IT Salaries 2024
TeamStation AI System Report LATAM IT Salaries 2024Lonnie McRorey
 
Enhancing User Experience - Exploring the Latest Features of Tallyman Axis Lo...
Enhancing User Experience - Exploring the Latest Features of Tallyman Axis Lo...Enhancing User Experience - Exploring the Latest Features of Tallyman Axis Lo...
Enhancing User Experience - Exploring the Latest Features of Tallyman Axis Lo...Scott Andery
 
Digital Identity is Under Attack: FIDO Paris Seminar.pptx
Digital Identity is Under Attack: FIDO Paris Seminar.pptxDigital Identity is Under Attack: FIDO Paris Seminar.pptx
Digital Identity is Under Attack: FIDO Paris Seminar.pptxLoriGlavin3
 
The Role of FIDO in a Cyber Secure Netherlands: FIDO Paris Seminar.pptx
The Role of FIDO in a Cyber Secure Netherlands: FIDO Paris Seminar.pptxThe Role of FIDO in a Cyber Secure Netherlands: FIDO Paris Seminar.pptx
The Role of FIDO in a Cyber Secure Netherlands: FIDO Paris Seminar.pptxLoriGlavin3
 

Recently uploaded (20)

Emixa Mendix Meetup 11 April 2024 about Mendix Native development
Emixa Mendix Meetup 11 April 2024 about Mendix Native developmentEmixa Mendix Meetup 11 April 2024 about Mendix Native development
Emixa Mendix Meetup 11 April 2024 about Mendix Native development
 
Passkey Providers and Enabling Portability: FIDO Paris Seminar.pptx
Passkey Providers and Enabling Portability: FIDO Paris Seminar.pptxPasskey Providers and Enabling Portability: FIDO Paris Seminar.pptx
Passkey Providers and Enabling Portability: FIDO Paris Seminar.pptx
 
Assure Ecommerce and Retail Operations Uptime with ThousandEyes
Assure Ecommerce and Retail Operations Uptime with ThousandEyesAssure Ecommerce and Retail Operations Uptime with ThousandEyes
Assure Ecommerce and Retail Operations Uptime with ThousandEyes
 
Manual 508 Accessibility Compliance Audit
Manual 508 Accessibility Compliance AuditManual 508 Accessibility Compliance Audit
Manual 508 Accessibility Compliance Audit
 
2024 April Patch Tuesday
2024 April Patch Tuesday2024 April Patch Tuesday
2024 April Patch Tuesday
 
How AI, OpenAI, and ChatGPT impact business and software.
How AI, OpenAI, and ChatGPT impact business and software.How AI, OpenAI, and ChatGPT impact business and software.
How AI, OpenAI, and ChatGPT impact business and software.
 
So einfach geht modernes Roaming fuer Notes und Nomad.pdf
So einfach geht modernes Roaming fuer Notes und Nomad.pdfSo einfach geht modernes Roaming fuer Notes und Nomad.pdf
So einfach geht modernes Roaming fuer Notes und Nomad.pdf
 
Genislab builds better products and faster go-to-market with Lean project man...
Genislab builds better products and faster go-to-market with Lean project man...Genislab builds better products and faster go-to-market with Lean project man...
Genislab builds better products and faster go-to-market with Lean project man...
 
Testing tools and AI - ideas what to try with some tool examples
Testing tools and AI - ideas what to try with some tool examplesTesting tools and AI - ideas what to try with some tool examples
Testing tools and AI - ideas what to try with some tool examples
 
Unleashing Real-time Insights with ClickHouse_ Navigating the Landscape in 20...
Unleashing Real-time Insights with ClickHouse_ Navigating the Landscape in 20...Unleashing Real-time Insights with ClickHouse_ Navigating the Landscape in 20...
Unleashing Real-time Insights with ClickHouse_ Navigating the Landscape in 20...
 
Take control of your SAP testing with UiPath Test Suite
Take control of your SAP testing with UiPath Test SuiteTake control of your SAP testing with UiPath Test Suite
Take control of your SAP testing with UiPath Test Suite
 
Time Series Foundation Models - current state and future directions
Time Series Foundation Models - current state and future directionsTime Series Foundation Models - current state and future directions
Time Series Foundation Models - current state and future directions
 
(How to Program) Paul Deitel, Harvey Deitel-Java How to Program, Early Object...
(How to Program) Paul Deitel, Harvey Deitel-Java How to Program, Early Object...(How to Program) Paul Deitel, Harvey Deitel-Java How to Program, Early Object...
(How to Program) Paul Deitel, Harvey Deitel-Java How to Program, Early Object...
 
Generative Artificial Intelligence: How generative AI works.pdf
Generative Artificial Intelligence: How generative AI works.pdfGenerative Artificial Intelligence: How generative AI works.pdf
Generative Artificial Intelligence: How generative AI works.pdf
 
Potential of AI (Generative AI) in Business: Learnings and Insights
Potential of AI (Generative AI) in Business: Learnings and InsightsPotential of AI (Generative AI) in Business: Learnings and Insights
Potential of AI (Generative AI) in Business: Learnings and Insights
 
New from BookNet Canada for 2024: Loan Stars - Tech Forum 2024
New from BookNet Canada for 2024: Loan Stars - Tech Forum 2024New from BookNet Canada for 2024: Loan Stars - Tech Forum 2024
New from BookNet Canada for 2024: Loan Stars - Tech Forum 2024
 
TeamStation AI System Report LATAM IT Salaries 2024
TeamStation AI System Report LATAM IT Salaries 2024TeamStation AI System Report LATAM IT Salaries 2024
TeamStation AI System Report LATAM IT Salaries 2024
 
Enhancing User Experience - Exploring the Latest Features of Tallyman Axis Lo...
Enhancing User Experience - Exploring the Latest Features of Tallyman Axis Lo...Enhancing User Experience - Exploring the Latest Features of Tallyman Axis Lo...
Enhancing User Experience - Exploring the Latest Features of Tallyman Axis Lo...
 
Digital Identity is Under Attack: FIDO Paris Seminar.pptx
Digital Identity is Under Attack: FIDO Paris Seminar.pptxDigital Identity is Under Attack: FIDO Paris Seminar.pptx
Digital Identity is Under Attack: FIDO Paris Seminar.pptx
 
The Role of FIDO in a Cyber Secure Netherlands: FIDO Paris Seminar.pptx
The Role of FIDO in a Cyber Secure Netherlands: FIDO Paris Seminar.pptxThe Role of FIDO in a Cyber Secure Netherlands: FIDO Paris Seminar.pptx
The Role of FIDO in a Cyber Secure Netherlands: FIDO Paris Seminar.pptx
 

Varley+pump+selection+handbook

  • 1. API 676 Pumps Standard Varley Pump Diesel Engine Pumps Pump selection handbook for double helical gear pumps ht_pump_manual NEW.indd 1 7/11/07 15:45:23
  • 2. ht_pump_manual NEW.indd 2 7/11/07 15:45:23
  • 3. Pump selection handbook for double helical gear pumps ht_pump_manual NEW.indd 3 7/11/07 15:45:27
  • 4. Index of range of Varley gear pumps Section Title Page Number 1. Introduction 6 2. Features, benefits, operating range 7 3. Nomenclature and pump sizing 8 . Ordering information 9 5. Pump performance indication guide 10-13 6. Pump performance curves 1-26 7. Dimension drawings 27-5 8. Section drawing and parts list 6-51 9. Alternative assembly (mechanical seal and plain cover) 52 www.varleypumps.com ht_pump_manual NEW.indd 4 7/11/07 15:45:48
  • 5. Section Title Page Number 10. Table of approximate viscosity comparisons 53 11. Definition of hydraulic terms 54 12. System design typical fuel oil pumping 55 13. Installation, operating and maintenance instructions 56-59 1. Service and maintenance 60-63 15. Quotation form 6-65 16. Notepad 66 Sales office ☎ +44 (0) 1582 731144 5 ht_pump_manual NEW.indd 5 7/11/07 15:46:04
  • 6. 1. Introduction When you use Varley Pumps you benefit from over 50 years of experience and development. The Varley Double Helical Gear Pump Handbook has the performance indicator guide on pages 10-11. A more been revised to bring the data into line with customer accurate guide to performance and power curves can be requirements. found on pages 12-2 taking viscosity into account. It is a reference book designed to help you select and You can now specify your pump precisely using the specify a pump precisely. nomenclature system given on page 8. Should you prefer, our engineers or agents will be only too pleased to make If you need to pump a liquid with lubricating properties a suitable selection for you on receipt of full details of your at flow rates between 0.5 igpm and 200 igpm against requirements. pressures varying from 5 p.s.i to 500 p.s.i then Varley pumps can provide you with robust reliable solutions. Varley Pumps are approved by: NCB power generation Larger pumps can be supplied for special applications. authorities, British Rail, British Steel, British Gas, Lloyds, The Post Office, The Admiralty, Bureau Veritas, Norske With knowledge of the output required and the differential Veritas and American Bureau of Shipping to name but a few. pressure (approximately the same as discharge pressure if inlet pressure low), a provisional choice can be made from 6 www.varleypumps.com ht_pump_manual NEW.indd 6 7/11/07 15:46:22
  • 7. 2. Features, benefits, operating range Varley Pumps can give you: Features Benefits Compact design Easy fitting Double helical motors Smooth non-pulsating flow Balanced rotor Thrust eliminated Journal roller bearings Long life High suction lift capability Self-priming High interchangeability Economic maintenance Flexible coupling Easy maintenance Standard metric motors Faster deliveries All motorised units bracket mounted Saves space/eliminates need for base plate Pumps custom tested as standard No adjustment required on site Capacity range: 0.5 igpm (0.1 M3/H) – 200 igpm (55M3/H) Standard Materials Viscosity range: Up to 15000 secs Redwood No. 1 1. Front cover, body, rear cover Pressures: Up to 500 p.s.i (35 kg/cm2) Close grained cast iron to B.S.152 (grade 1) Suction lift: Up to 20+ Hg (5mm) 2. Shafts Temperatures: Up to 350°F (176°C) (main and idler) Steel to B.S.970 (EN36B) 3. Double helical rotors Steel to B.S.970 (EN9) 4. VJournal roller bearings To B.S.292 5. Bearing housings Cast iron to B.S.152 (grade 1) 6. Seal Packed gland or mechanical seal Other options available, please contact us at varley@haywardtyler.com or on +(0)1582 7311 Integral by-pass relief valve fitted as standard (can be Other Products supplied without if not required) (separate publications available) Standard paint finish Hammer Green (Styrenated Alkyd) VARLEY Tanker Pumps VARLEY Atex Pumps VARLEY API 676 Positive Displacement Pumps VARLEY Engine Pumps (3D CAD models available) Sales office ☎ +44 (0) 1582 731144 7 ht_pump_manual NEW.indd 7 7/11/07 15:46:23
  • 8. 3. Nomenclature and pump sizing The nomenclature used to describe a Varley pump is designed to specify the unit in full as follows: Example explained below 5M1TR/01 5 M 1 T 4 R/ 01 Pump Size Mounting Motor Motor Speed Relief Valve Relief Valve Horsepower Enclosure (by-pass) Seal type Pump size Speed at 50Hz Corresponds to nominal output in igpm at 120 rpm: pole – 120rpm 1, 2, 5, 7, 10, 20, 30, 35, 50, 75, 100, 150, 200 6 pole – 960 rpm 8 pole – 720 rpm Mounting Lower speed available using gearbox. M Horizontal motorised unit V Vertical motorised unit Integral Relief Valve (by-pass) B Base plate mounted motorised unit R omitted from reference when not required F Foot mounted bare shaft extension pump SS Short shaft Relief Valve (by-pass) and Seal type Temperature range: Motor Horsepower 0° to 20°F sizes 1 to 100. Dependant on application ½, ¾, 1, 1 ½ etc. 0° to 120°F sizes 150 and 200. Enclosure T totally enclosed fan cooled FLP flame and explosion proof Relief Return to Intake Return to Tank Without By-pass Valve Seal Type Mechanical Seal Gland Mechanical Seal Gland Mechanical Seal Gland Packing Packing packing Anti- Clockwise 0 01 05 02 06 03 Suffix Clockwise 5 51 55 52 56 53 suffix Temperature range: 21° to 360°F sizes 1 – 100. 121° to 360°F sizes 150 and 200. Anti- Clockwise 22 19 23 20 2 21 Suffix Clockwise 72 69 73 70 7 71 suffix 8 www.varleypumps.com ht_pump_manual NEW.indd 8 7/11/07 15:46:23
  • 9. . Ordering information Ordering You are advised to give the following additional information so that we can ensure that the correct unit is supplied: 1. Flow rate 2. Working pressure 3. Fluid details including viscosity at operating temperature and the condition . Rotation (anti-clockwise looking at shaft end standard) 5. Top or bottom drive (top drive standard) 6. Suction conditions 7. Operating temperature Standard pumps will be supplied unless otherwise requested Mechanical seal The mechanical seal type fitted as standard to the Varley gear pump, is of a single unbalanced design. Standard construction is of Stainless-Carbon-Viton. Hard face, dual rotation and PTFE seals can be accommodated within the standard range. Our engineers are on hand to advise you of any requirements. Gland packing PTFE impregnated synthetic fibre yarn packing. Max shaft service speed 26 m/s and up to 350 psi. Viscosity Varley pumps are suitable for viscosities up to 15,000 secs. Redwood No. 1 and even higher for certain specialised conditions (in such cases we should be consulted to ensure correct application). The performance curves contained within this brochure cover the following viscosities: - 75, 310 and 700 seconds Redwood No. 1. They are intended as a guide to indicate the b.h.p. requirement for each size of pump within the Varley range. Interpolation is possible but we recommend that you check with the sales office for viscosities very different to those shown. Example A transfer oil pump to handle fuel oil at 75 secs, Redwood No. 1 viscosity from underground storage tank to an elevated service tank. Rate of flow 6 igpm at 50 p.s.i. The b.h.p absorbed on duty is determined by curve “C” (lower) on the graph i.e. 0.5 H.P. Thus a nomenclature of 5M1/2 TR is derived if your requirement is a horizontal motorised unit, to which should be added the appropriate assembly type number e.g. 5M1/2 TR/01. Should any other type of mounting be required, the type reference would be modified accordingly. E.g. 5V11/2 TR/01. 5B11/2 TR’/01, 5SR/01, 5FR/01 When ordering please provide precise details of pump duty. Alternatively please complete the form at the back of the handbook. Note Varley Pumps Ltd reserve the right to make additions to or deletions from the Varley pump range, and make dimensional alterations without notice. The availability of any item shown in this handbook should therefore be checked at the enquiry stage. Sales office ☎ +44 (0) 1582 731144 9 ht_pump_manual NEW.indd 9 7/11/07 15:46:23
  • 10. 10 5. Varley pump performance indication guide Units Pressure psi Power Hp ht_pump_manual NEW.indd 10 English units with motors running at 50Hz pumping oil with viscosity of 300 seconds Redwood no.1 Flow igpm Speed 120 rpm Pump Model Discharge 1 2 5 7 10 20 30 35 50 75 100 150 200 Pressure Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow 25 0.50 1.6 0.50 3 0.75 6 1.00 7 1.00 10 1.5 19 1.5 28 3 33 9 70 7.5 97 12.5 150 50 0.50 1.6 0.75 3 0.75 6 1.00 7 1.5 10 2 19 2 28 32 5 9 7.5 69 10 96 15 18 75 0.50 1.6 0.75 3 1.00 6 1.5 7 1.5 10 2.5 19 2.5 27 32 7.5 7 7.5 68 10 9 18 17 100 0.50 1.6 0.75 3 1.00 6 1.5 7 1.5 10 2.5 19 27 5 31 7.5 6 10 68 13 93 20 15 125 0.50 1.6 0.75 3 1.5 6 2 7 2 9 3 19 26 7.5 30 7.5 5 150 0.50 1.6 1.0 3 1.5 6 2 7 2 9 18 5 26 7.5 30 10 5 www.varleypumps.com 200 0.75 1.5 1.0 3 1.5 6 2 7 2.5 9 300 0.75 1.5 1.5 3 2 6 00 1.00 1.5 1.5 3 500 1.00 1.5 Above Table for guidance only Please check Performance with our Works before making final selection 7/11/07 15:46:24
  • 11. Varley pump performance indication guide Units Pressure psi Power Hp ht_pump_manual NEW.indd 11 English units with motors running at 50Hz pumping oil with viscosity of 300 seconds Redwood no.1 Flow igpm Speed 960 rpm Pump Model Discharge 1 2 5 7 10 20 30 35 50 75 100 150 200 Pressure Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow 25 0.33 1 0.50 2 0.50 0.75 5 0.75 6 1 13 1 19 2 21 3 31 3 7 65 7.5 103 15 192 Sales office 50 0.33 1 0.50 2 0.50 0.75 5 0.75 6 1.5 13 1.5 19 2 20 3 31 6 5 6 7.5 100 18 180 75 0.33 1 0.50 2 0.75 1 5 1 6 1.5 13 1.5 18 2.5 20 30 5 6 62 10 97 25 173 100 0.50 1 0.50 2 0.75 1 5 1 6 2 13 2 17 3 20 29 5 5 7.5 61 12.5 97 25 170 125 0.50 1 0.75 2 0.75 1.5 5 1.5 6 2 13 2 16 19 5 28 150 0.50 1 0.75 2 0.75 1.5 5 1.5 6 3 12 3 1 18 5 28 ☎ +44 (0) 1582 731144 200 0.50 1 0.75 2 1 1.5 5 2 6 300 0.50 1 1 2 1.5 3 00 0.75 0.9 1 2 500 0.75 0.9 Above Table for guidance only 11 Please check Performance with our Works before making final selection 7/11/07 15:46:24
  • 12. 12 Varley pump performance indication guide Units Pressure psi Power Hp ht_pump_manual NEW.indd 12 US units with motors running at 60Hz pumping oil with viscosity of 300 seconds Redwood no.1 Flow Usgal/min Speed 1160 rpm Pump Model 1 2 5 7 10 20 30 35 50 75 100 150 200 Discharge Pressure Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow 25 0.40 1.5 0.60 2.9 0.60 5.8 0.90 7.3 0.90 8.7 1.2 19 1.2 28 2.4 31 3.6 45 3.6 68 4.8 94 9 150 18 279 50 0.40 1.5 0.60 2.9 0.60 5.8 0.90 7.3 0.90 8.7 1.8 19 1.8 28 2.4 29 3.6 45 4.8 67 6 93 9 145 21 262 75 0.40 1.5 0.60 2.9 0.90 5.8 1.2 7.3 1.2 8.7 1.8 19 1.8 26 3 29 4.8 44 4.8 65 7.2 90 12 141 30 251 100 0.60 1.5 0.60 2.9 0.90 5.8 1.2 7.3 1.2 8.7 2.4 19 2.4 25 3.6 29 4.8 42 6 65 9 89 15 141 30 247 125 0.60 1.5 0.90 2.9 0.90 5.8 1.8 7.3 1.8 8.7 2.4 19 2.4 23 4.8 28 6 41 150 0.60 1.5 0.90 2.9 0.90 5.8 1.8 7.3 1.8 8.7 3.6 17 3.6 20 4.8 26 6 41 www.varleypumps.com 200 0.60 1.5 0.90 2.9 1.2 5.8 1.8 7.3 2.4 8.7 300 0.60 1.5 1.2 2.9 1.8 4.4 400 0.90 1.3 1.2 2.9 500 0.90 1.3 Above Table for guidance only Please check Performance with our Works before making final selection 6/11/07 12:28:19
  • 13. Varley pump performance indication guide Units Pressure psi ht_pump_manual NEW.indd 13 US units with motors running at 60Hz pumping oil with viscosity of 300 seconds Redwood no.1 Power Hp Flow Usgal/min Speed 1720 rpm Pump Model 1 2 5 7 10 20 30 35 50 75 100 150 200 Discharge Pressure Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow Pwr Flow 25 0.60 2.3 0.60 4.4 0.90 8.7 1.2 10 1.2 15 1.8 28 1.8 41 3.6 48 4.8 71 4.8 102 9 141 15 218 Sales office 50 0.60 2.3 0.90 4.4 0.90 8.7 1.2 10 1.8 15 2.4 28 2.4 41 4.8 46 6 71 9 100 12 139 18 215 75 0.60 2.3 0.90 4.4 1.2 8.7 1.8 10 1.8 15 3 28 3 39 4.8 46 9 68 9 99 12 137 21 214 100 0.60 2.3 0.90 4.4 1.2 8.7 1.8 10 1.8 15 3 28 4.8 39 6 45 9 67 12 99 15 135 24 211 125 0.60 2.3 0.90 4.4 1.8 8.7 2.4 10 2.4 13 3.6 28 4.8 38 9 44 9 65 150 0.60 2.3 1.2 4.4 1.8 8.7 2.4 10 2.4 13 4.8 26 6 38 9 44 12 65 ☎ +44 (0) 1582 731144 200 0.90 2.2 1.2 4.4 1.8 8.7 2.4 10 3 13 300 0.90 2.2 1.8 4.4 2.4 8.7 400 1.2 2.2 1.8 4.4 500 1.2 2.2 Above Table for guidance only 13 Please check Performance with our Works before making final selection 6/11/07 12:28:20
  • 14. 6. Pump performance curves 14 www.varleypumps.com ht_pump_manual NEW.indd 14 6/11/07 12:28:22
  • 15. Pump Performance Curves Sales office ☎ +44 (0) 1582 731144 15 ht_pump_manual NEW.indd 15 6/11/07 12:28:24
  • 16. Pump performance curves 16 www.varleypumps.com ht_pump_manual NEW.indd 16 6/11/07 12:28:26
  • 17. Pump Performance Curves Sales office ☎ +44 (0) 1582 731144 17 ht_pump_manual NEW.indd 17 6/11/07 12:28:28
  • 18. Pump performance curves 18 www.varleypumps.com ht_pump_manual NEW.indd 18 6/11/07 12:28:30
  • 19. Pump Performance Curves Sales office ☎ +44 (0) 1582 731144 19 ht_pump_manual NEW.indd 19 6/11/07 12:28:32
  • 20. Pump performance curves 20 www.varleypumps.com ht_pump_manual NEW.indd 20 6/11/07 12:28:34
  • 21. Pump Performance Curves Sales office ☎ +44 (0) 1582 731144 21 ht_pump_manual NEW.indd 21 6/11/07 12:28:36
  • 22. Pump performance curves 22 www.varleypumps.com ht_pump_manual NEW.indd 22 6/11/07 12:28:38
  • 23. Pump Performance Curves Sales office ☎ +44 (0) 1582 731144 23 ht_pump_manual NEW.indd 23 6/11/07 12:28:39
  • 24. Pump performance curves 24 www.varleypumps.com ht_pump_manual NEW.indd 24 6/11/07 12:28:41
  • 25. Pump Performance Curves Sales office ☎ +44 (0) 1582 731144 25 ht_pump_manual NEW.indd 25 6/11/07 12:28:43
  • 26. Pump performance curves 26 www.varleypumps.com ht_pump_manual NEW.indd 26 6/11/07 12:28:45
  • 27. 7. Dimension Drawings drawings Spigot Mounted Pump Sizes 1-2S Sales office ☎ +44 (0) 1582 731144 27 ht_pump_manual NEW.indd 27 6/11/07 12:28:47
  • 28. Dimension drawings spigot mounted pump sizes 5-7S 28 www.varleypumps.com ht_pump_manual NEW.indd 28 6/11/07 12:28:49
  • 29. Dimension Drawings Spigot Mounted Pump Sizes 10-20S Sales office ☎ +44 (0) 1582 731144 29 ht_pump_manual NEW.indd 29 6/11/07 12:28:51
  • 30. Dimension drawings spigot mounted pump size 30S 30 www.varleypumps.com ht_pump_manual NEW.indd 30 6/11/07 12:28:52
  • 31. Dimension Drawings Spigot Mounted Pump Size 35-100S Sales office ☎ +44 (0) 1582 731144 31 ht_pump_manual NEW.indd 31 6/11/07 12:28:54
  • 32. Dimension drawings spigot mounted bare shaft pump sizes 150S 200S 32 www.varleypumps.com ht_pump_manual NEW.indd 32 7/11/07 13:04:14
  • 33. Dimension Drawings Foot Mounted Bare Shaft Sizes 1-2F Sales office ☎ +44 (0) 1582 731144 33 ht_pump_manual NEW.indd 33 7/11/07 13:04:16
  • 34. Dimension drawings foot mounted bare shaft sizes 5-7F 34 www.varleypumps.com ht_pump_manual NEW.indd 34 7/11/07 13:04:18
  • 35. Dimension Drawings Foot Mounted Bare Shaft Sizes 10-20F Sales office ☎ +44 (0) 1582 731144 35 ht_pump_manual NEW.indd 35 7/11/07 13:04:20
  • 36. Dimension drawings foot mounted pump size 30F 36 www.varleypumps.com ht_pump_manual NEW.indd 36 7/11/07 13:04:22
  • 37. Dimension Drawings Foot Mounted Bare Shaft Sizes 35-100F Sales office ☎ +44 (0) 1582 731144 37 ht_pump_manual NEW.indd 37 7/11/07 13:04:24
  • 38. Dimension drawings foot mounted pump sizes 150F 200F 38 www.varleypumps.com ht_pump_manual NEW.indd 38 7/11/07 13:04:26
  • 39. Dimension Drawings Horizontal Motorised Pump Sizes 1-2M Sales office ☎ +44 (0) 1582 731144 39 ht_pump_manual NEW.indd 39 7/11/07 13:04:28
  • 40. Dimension drawings horizontal motorised pump sizes 5-7M 40 www.varleypumps.com ht_pump_manual NEW.indd 40 7/11/07 13:04:30
  • 41. Dimension Drawings Horizontal Motorised Pump Sizes 10-30M Sales office ☎ +44 (0) 1582 731144 41 ht_pump_manual NEW.indd 41 7/11/07 13:04:32
  • 42. Dimension drawings horizontal motorised pump sizes 10-30M larger bracket size 42 www.varleypumps.com ht_pump_manual NEW.indd 42 7/11/07 13:04:34
  • 43. Dimension Drawings Horizontal Motorised Pump Sizes 35-50M Sales office ☎ +44 (0) 1582 731144 43 ht_pump_manual NEW.indd 43 7/11/07 13:04:36
  • 44. Dimension drawings horizontal motorised pump sizes 75-200M 44 www.varleypumps.com ht_pump_manual NEW.indd 44 7/11/07 13:04:38
  • 45. 8. Section Drawing and Parts List 1-2S Sales office ☎ +44 (0) 1582 731144 45 ht_pump_manual NEW.indd 45 7/11/07 13:04:40
  • 46. 8. Section drawing and parts list 5-7S 46 www.varleypumps.com ht_pump_manual NEW.indd 46 6/11/07 12:31:58
  • 47. Section Drawing and Parts List 10-20S Sales office ☎ +44 (0) 1582 731144 47 ht_pump_manual NEW.indd 47 6/11/07 12:32:00
  • 48. Section drawing and parts list 30S 48 www.varleypumps.com ht_pump_manual NEW.indd 48 6/11/07 12:32:02
  • 49. Section Drawing and Parts List 35-100S Sales office ☎ +44 (0) 1582 731144 49 ht_pump_manual NEW.indd 49 6/11/07 12:32:04
  • 50. Section drawing and parts list 150S 50 www.varleypumps.com ht_pump_manual NEW.indd 50 6/11/07 12:32:06
  • 51. Section Drawing and Parts List 200S Sales office ☎ +44 (0) 1582 731144 51 ht_pump_manual NEW.indd 51 6/11/07 12:32:08
  • 52. 9. Alternative assembly (mechanical seal and plain cover) 52 www.varleypumps.com ht_pump_manual NEW.indd 52 6/11/07 12:32:09
  • 53. 10. Table of Approximate approximate viscosity comparisons Viscosity Comparisons The following table lists several commonly used viscosity measurements for quick, easy conversion from one to another. Although the values are only approximate, they are sufficiently accurate for most pump calculations. The tables are especially useful because all values may be compared directly with each other. Sales office ☎ +44 (0) 1582 731144 53 ht_pump_manual NEW.indd 53 6/11/07 12:32:11
  • 54. 11. Definition of hydraulic terms Head: Static discharge head: The hydraulic pressure is expressed in pounds per square Is the hydraulic pressure exerted at the pump discharge inch (psi) gauge using atmospheric pressures as the by the liquid at rest, commonly measured as the difference datum. It can be determined by use of pressure gauges or in the elevation between the pump discharge port and the can be computed by using pipe friction tables and static delivery point. head measurements. Total discharge head: Friction head: Is the total hydraulic pressure at the discharge port with the This is the hydraulic pressure exerted to overcome frictional pump in operation (the sum of the static discharge head resistance of a piping system to the liquid flowing through it. and the friction head of the discharge piping). Static suction lift: Total pumping head The hydraulic pressure below atmospheric at the intake (or dynamic head): port with liquid at rest. It is usually expressed in or Is the sum of the total discharge head and the total suction converted to inches of mercury (Hg) vacuum. lift; or the difference between the total discharge head and the total suction feet. Total suction lift: Is the total hydraulic pressure below atmospheric at the Head expressed in feet: intake port with the pump in operation (the sum of the static Although the foregoing definitions refer to the “head” suction lift and the friction head of the suction piping). as expressed in psi, it is also proper to specify the total pumping head in feet of liquid or water. Conversions can be made between these expressions of psi to feet but since Flooded suction: there will normally be an appreciable difference between Is a very indefinite term which has been carelessly used the feet of head or a particular liquid and the feet of head for so many years that its meaning is no longer clear. More of water, it is extremely important to specify which term is often than not, it merely indicates that suction conditions being used. have not been accurately determined. One point to remember is that a static suction head may become a suction condition when the pump goes into operation, due Pressure (psi) = head(ft) x Specific Gravity to friction in the suction pipe work. 2.31 Total suction head: Is the hydraulic pressure above atmospheric at the intake port with the pump in operation (the difference between the static suction head and the friction head of the suction piping). 54 www.varleypumps.com ht_pump_manual NEW.indd 54 6/11/07 12:32:11
  • 55. 12. System Design 12. System Fuel Oiltypical fuel oil pumping Typical design Pumping System arrangements (for light fuel oils) The main criteria is to maintain a constant pressure and correct flow to the burners 2. Dead leg system A dead leg system may extend to many hundreds of feet. 1. Daily service tank systems Constant pressure is maintained by incorporating a relief Constant pressure to within a few inches water gauge, may valve in the by-pass. be maintained at the burners. Note: By-pass line should return to tank – not to intake. If Note: An overflow, size to handle full flow from the pump, returned to intake any entrapped air will re-circulate and should be incorporated to limit problems in the event of a cause burner ignition problems. float switch failure. 3. Main ring system 4. Underground tank system For feeding burners placed around the perimeter of a Suction lifts should be kept to a minimum. factory. Pipe sizing must be such as to ensure that losses do not adversely affect burner performance. Note: The return line should not be fed into the intake but back to tank. Failure to do so can result in entrapped air Note: Pump is normally sized to give a circulation flow re-circulating. around the ring equal to 2 ½ times the total burner requirements. Sales office ☎ +44 (0) 1582 731144 55 ht_pump_manual NEW.indd 55 6/11/07 12:32:14
  • 56. 13. Installation, operating and maintenance instructions Installation, operating and maintenance instructions Most pump problems occur at start up! These notes have been prepared to help you prevent problems as well as deal with them. All Varley pumps are covered by a one year warranty against defects in manufacture. The commencement date of the warranty is the date of despatch of the unit from our factory unless otherwise agreed. The warranty also covers damage sustained in transit, provided both carrier and ourselves receive written notification of any damage within 48 hrs from date of despatch. Notes for the guidance of installers 1. The pump should be installed first and the pipe work built away from the pump. This should avoid strain being imposed upon the pump by poorly aligned pipe work. Such strain may result in rapid seal breakage, bearing failures or broken pipe ports. On pumps, which have threaded ports, care should be taken to see that the pipe does not bottom into the port, or the threads will be damaged and the port broken. Support the pipe to prevent strain due to its weight being imposed upon the pump. 2. Determining the suction port: Provided that the build of the pump has not been altered after despatch from our factory, the correct direction of rotation is indicated by an arrow on the pump front cover. This same arrow has marked upon it the suction port position (namely the tail of the arrow) and discharge port (the head of the arrow). In any case, a positive check may be obtained by observing the domed protrusion on the side of the non-drive end cover of the pump – the suction port is always on the same side of the pump as that protrusion (see diagram 4). 3. Ensure that on suction pipe work there is no possibility of any leakage, which could result in air being drawn into the pump. 4. Filter: A full flow filter on micron mesh should be fitted on the suction side of the pump. If this is not provided, check to see whether or not one is to be fitted. In cases where the fluid to be pumped is guaranteed to be free from foreign matter, no filter need be fitted but it is desirable to insert a piece of fine gauze between flanges in the pipe work so that weld slag, thread cuttings, sand, etc. will be trapped by the gauze and prevented from entering the unit. This gauze should be removed once the pipe-work system is totally clean. Start up Before start up it is wise to check the following points: 1. Check that the pump shaft turns freely. If the pump is jammed solid, it is likely that already some foreign matter has been introduced into the pump and the gears are jammed. This must be rectified immediately. 2. If the pump will turn but is rather stiff it is likely that the pump is gland packed and the packing has dried out somewhat on the shaft. In this case, slacken off the two setscrews a couple of turns and continue to turn by hand until the pump frees. 56 www.varleypumps.com ht_pump_manual NEW.indd 56 6/11/07 12:32:15
  • 57. Installation, operating and maintenance instructions N.B. the pump should not spin freely, but should have a very slight resistance to movement with a gland packed unit. If it is still stiff after adjusting setscrews, lightly tap the pump with a soft hammer in case the material parts have been forced together during installation. 3. Although Varley pumps are self- priming, it is much easier and safer, on an initial start, to hand prime the pump with a thin lubricating oil. This guarantees that all parts are well ‘wetted’ and will result in rapid pick up of fluid being pumped. (This procedure is unnecessary where the pump is beneath the level of the liquid in the tank). 4. A gland packed pump may leak along the shaft on initial start up, but it is wise to allow a short time of running in this condition for it to bed in before any effort is made to adjust the gland, Adjustment should then be carried out until there is just an occasional drip of liquid from the gland area, adjustment should be done carefully over a period of hours taking each nut down evenly a little at a time. On some units, and especially on hot oil units, a slight leak may develop across the pump end cover joints. Should this occur, all the nuts on the end covers of the pump should be checked for tightness. 5. All units have had their relief valves set with respect to discharge pressure, but should this set pressure prove to be unsuitable on site, it can be varied by screwing the relief valve setting screw on the non drive end cover of the pump in or out, depending on whether the pressure needs to be increased or decreased. If the correct pressure cannot be set an alternative spring available from our spares department, may be required. Fault finding and correction: 1. Failure to prime a. Check that all valves are in open position b. Check for leaks in suction line and seal c. Check that the by-pass valve is not blocked in the open position – clean if necessary d. Check that the filter is not blocked – change or clean if necessary. 2. Reduction in flow rate a. Check that the by-pass valve is closed – clean and reset as required b. Check that there are no leaks in the pump or in the system c. Check the any regulating valves in both the suction and discharge lines are correctly set d. Check for increased pressure in discharge line. Sales office ☎ +44 (0) 1582 731144 57 ht_pump_manual NEW.indd 57 6/11/07 12:32:16
  • 58. Installation, operating and maintenance instructions 3. Noisy running a. Check both suction and discharge lines for blockages b. Strip the pump down and look for damaged parts or foreign matter. 4. Pump has seized and will not turn a. Dismantle and clean b. Replace damaged parts Varley Pumps has an integrated Service and Spares Section, that will undertake fieldwork and manages the repair section at our works. The spares section will be pleased to help you identify spare parts and supply replacements. For those who wish to carry out their own maintenance, please refer to the following notes on servicing the units: Dismantling Remove pump from bracket, or base plate and proceed as follows: 1. Withdraw the coupling half from the pump shaft (first slackening the grub screw). 2. Carefully remove the key from its keyway. 3. Examine the shaft extension and keyway for cleanliness and carefully remove any burrs. 4. Remove setscrews (or nuts) and washers securing the front cover to the pump body. Break the joint by lightly tapping the cover with a soft hammer and withdraw the cover. 5. Detach rear cover in the same fashion as for the front cover removal. 6. If fitted, withdraw the spacing collar from the main shaft at the front cover end. 7. Remove any circlips and withdraw the complete rotating assemblies with bearings from the body. 8. In the case of pump size 1 to size 20, the housings will part from the rotor end faces sufficiently to allow the insertions of extractors for drawings the bearing inner races off the shafts. In the case of pumps size 35 and above the bearing housings complete with bearing outer races and rollers will slide freely off the shafts leaving the inner races still in position. 9. Do not attempt to press shaft through the rotors on any of the pump sizes, rotors are permanently secured to the shafts and they must be considered as one unit. Keep all bearing inner and outer races as sets. 10. Remove the outer races of the bearing from their housings. 11. On a gland packing pump, fully unscrew the gland adjustment setscrews and remove the gland retainer. Remove all the old packing and then clean and smooth the bore using a fine emery cloth or a small soft wire brush. 12. By-Pass valve Remove dome nut and release locknut. Screw out the setting screw, making sure the number of turns are counted. Remove the setting screw housing, spring and valve. 13. Mechanical seal The mechanical seal-rotating element should be removed from the pump, before the shaft assembly is pressed out. In removing this seal, it is advisable to use a dummy - shaft key to prevent the seal ring being cut when it passes over the keyway (see diagram 5). The seal collet should be removed by opening up the slot and sliding it off the shaft. The static seal face is in the front cover; this should be removed by light finger pressure. 58 www.varleypumps.com ht_pump_manual NEW.indd 58 7/11/07 15:48:12
  • 59. Installation, operating and maintenance instructions Inspection Examine all parts for wear and damage and clean up or replace with new parts as necessary. It is unwise to rebuild a pump with worn components, and we fully recommend the replacement of bearings, gaskets, packing and mechanical seal. It is important to note that a mechanical seal is very unlikely to re-sit in the same place once the two seal faces have been split. Reassembly 1. Carefully press the outer races of the roller bearings into the bearings housings. 2. On sizes 1 to 20: Carefully press the bearing housing and bearing assemblies on to the shaft, ensuring that they are square to the shaft. Note that in this case the load should be placed on both the inner race of the bearing and the bearing housing at the same time. On sizes 35-200: Place the bearing spacers on the shaft, and press on the inner races. The bearing housings will now slide over the inner races. NB do not mix up inner and outer races. 3. Where supplied refit the circlips into the grooves in shafts. Check to see that the rotor turns freely in its bearings. 4. Match the main shaft assembly and the idlershaft assembly together and place them in the body from the rear towards the front of the pump. 5. Very carefully insert the assembly into the body ensuring square entry and that both assemblies are entering the pump together. Ensure the pressing is done on the outer race to prevent damage to rotors and bearing housings. 6. The assembly is correct when the housings are flush to the body. Fit locating washer and spacing collar, when provided, replace front and rear cover gaskets and fit the covers. Line up with a suitable bush between the shaft and front cover bore. 7. After tightening down the covers check that the mainshaft turns freely: if it does not it is probable that the bearings housings have closed up on the rotors. It is possible to ease them off, by lightly tapping the body with a hide hammer. 8. By-pass valve Assembly of by-pass should be effected in reverse order to the dismantling. Note on repacking the gland: The gland should be repacked using only moulded rings supplied by Varley pumps. Make sure that the ring joins are staggered to prevent a leakage path for the liquid. Then refit the gland retainer, and screw in the setscrews until the shaft has just the slightest resistance to movement, (though it should still be quite free to turn). Sales office ☎ +44 (0) 1582 731144 59 ht_pump_manual NEW.indd 59 7/11/07 15:48:12
  • 60. 14. Service and maintenance Note on assembly of mechanical seal Again, the mechanical seal should be assembled in a dummy key in the coupling keyway. The stationary carbon ring should be carefully pressed into the recess in front cover, care being taken to see that the carbon is pressed in squarely. N.B Great care must be taken to see that the carbon is not chipped or cracked during this operation (the carbon is a brittle component). It is wise to lightly smear the rotating face with clean lubricating oil before assembly of the front cover. It should be possible to reassemble a pump satisfactorily, provided normal fitting skill is exercised. Points to bear in mind when designing the installation. 1. Location of pumps Wherever possible the pump should be located close to the supply tank. This avoids the necessity for long suction pipe runs, which can often be troublesome. This is because no pump can literally ‘suck’, it normally requires atmospheric pressure to ‘push’ liquid into the pump. 2. Sizing of the pipe work Resistance to flow is reduced as pipe work size is increased, and consequently requires less motive power. We, therefore, do not apply a limitation to the maximum discharge pipe work that can be employed. It should be noted, however, that at no time should this be less than the port size of the pump. NB Care must be taken when choosing the diameter of suction pipe work when the pump is operating under suction lift. Should the diameter be too large, the pump will spend much of its time, on start up, evacuating the large volume of air in the pipe, and we strongly recommend the pipe size be kept to the same size as that of the suction port. 3. Noise Noise may be airborne, structure-borne, pipe-borne, or fluid-borne. The siting of the unit will take care if airborne noise and steps should be taken to mount the unit on a noise/vibration absorbing base if structure-borne noise could be a serious problem. Most fluid and pipe borne noise results from numerous changes of direction causing turbulent flow of the fluid and vibration of the pipe work. The number of bends should, therefore be kept to a minimum. This form of noise is frequently the most troublesome as pipe work often runs through a building and the noise is distributed throughout. The pipe work should also be firmly clipped to the wall, with some anti vibration material between clip and pipe. When pipe work is not near a wall it must be firmly supported. 4. Suction lifts It has already been mentioned that pumps should be mounted as closely as possible to the tank. Where this is impossible the imposition of a suction lift on the pump is often necessary. In such cases, it is essential that the pipe work be free from all air leaks. Therefore joints should be kept to a minimum. Even though the pump unit is self- priming a foot valve should still be fitted to the suction line in the tank. Without this the pump is called upon to 60 www.varleypumps.com ht_pump_manual NEW.indd 60 7/11/07 15:48:13
  • 61. 14. Service and Maintenance prime the total length of the line at each start up which means longer periods of dry running before the fluid reaches the pumps and rapid wear can occur. 5. Filter New pumps rely on the maintenance of fine working clearances for efficient operation, so if there is any possibility of foreign matter finding its way into the tank and thence to the pump, a full-flow suction filter or 60-80 micron mesh must be installed to ensure long life. The mesh size will depend on both fluid and application e.g. plain bearings will require 20 mesh or less. 6. Valving Isolating valves should always be provided on either side of the pump to avoid the messy task of clearing lines before removal of the pump for maintenance. (See diagram 1 for suggested layout). Where two units pump the same line (especially on an automatic standby system), non-return valves should be fitted in the discharge from each unit to prevent back-flow of the unit through the stationary pump. A satisfactory valving arrangement is shown in diagram 2. 7. Effect of fluid viscosity Very careful attention must be paid to the pipe work layout when viscous fluids are being pumped. Suction lifts should be avoided if possible and all pipe work runs kept as short as possible to avoid large pipe work losses. Particular care must be taken when heat is required to bring the viscosity to an acceptable level. At start-up the liquid is often cold, resulting in a severe overloading of the pump and possibly a motor failure. If there is the possibility of cold starts, you should let us know and we can take it into account when specifying the unit. 8. By-pass valve The by-pass valves fitted to pumps of our manufacture are intended entirely as pressure relief valves to protect the pump and system against over-pressure should blockage occur in the discharge pipe work, or should the imposed load rise too high. It should not, therefore, be used as a pressure regulating valve in normal circumstances (and it will not normally give adequate regulation if any attempt is made to use it in this way). Sales office ☎ +44 (0) 1582 731144 61 ht_pump_manual NEW.indd 61 7/11/07 15:48:14
  • 62. Service and maintenance A system should not be designed using a return-to-inlet by-pass valve if the discharge is to be kept closed for long periods, since the fluid will then circulate around the pump and cause overheating. In this case the alternative return to tank system should be utilised. To avoid aeration of oil, the return line back to tank should be installed as far away as possible from suction line, then entry of this line into the tank must go below the oil level at all times (see diagram 3). Notes for the guidance of designers Because the pumping unit is relatively simple and inexpensive, its siting is sometimes given little thought. It is in fact the ‘heart’ of an installation and therefore the sizing and location are worthy of careful attention. Motors Motors are normally trouble free as long as they are kept in clean dry conditions. Where greasing points are fitted they should be given one shot of grease every few months running – but not more than one shot. Filters Filters should be cleaned regularly. Pump storage It sometimes happens that a unit must be obtained well before the plant is to be put into operation. If it should become necessary to store a pump, or to leave it on site for a lengthy period before operation, the following precautions should be taken. 1. On gland-packed pumps, loosen off the gland retainer set screws. 2. Liberally coat the pump shaft coupling and motor shaft with a protective oil. 3. Ensure that the motor windings are kept dry either by storing in warm, dry, clean conditions or install heaters in the motor. 4. Fill the pump body with a corrosion-inhibiting oil and, where the pump is in storage, seal off pump ports. About once a month give the pump shaft a couple of turns to prevent any standing corrosion effects. 62 www.varleypumps.com ht_pump_manual NEW.indd 62 7/11/07 15:48:15
  • 63. Service and Maintenance Recommended Spares We are frequently asked to provide a list of recommended spares for units of our manufacture. To assist the user to assess his requirements we break out our recommendations into two headings – namely, ‘normal’ usage spares (those normally required to be replaced during the overhaul of a unit which has been maintained and operated correctly) and ‘strategic’ breakdown spares (those spares which should be held against breakdown when the unit is of strategic importance to the operation of a system). We give below our normal recommendation for a spares holding: 1 – set gaskets 1 – set gland-packing or mechanical seals 1 – set bearings and housings Strategic breakdown spares All those for normal repair, plus all the following: One complete set of internals, namely: - Main shaft assey Idler shaft assey Bearing housings By-Pass valve Obviously, if there are many pumps of the same type operating in a system it would be wise to hold spare pumps, together with sets of normal usage spares. Sales office ☎ +44 (0) 1582 731144 63 ht_pump_manual NEW.indd 63 7/11/07 15:48:15
  • 64. 15. Request for quotation PLEASE COPY THIS FORM AND FAX TO +44 (0) 1582 402563 Please complete the form below and we will send you a quotation by return. If we require any more information we will be in touch. First Name: ...................................................................................................... Last Name: ...................................................................................................... Job Title: .......................................................................................................... Company: ........................................................................................................ Address: .......................................................................................................... City: ................................................................................................................. Country: .......................................................................................................... Postcode / Zip: ................................................................................................ Telephone No: ................................................................................................. Fax:.................................................................................................................. Email:............................................................................................................... 64 www.varleypumps.com ht_pump_manual NEW.indd 64 7/11/07 15:48:15
  • 65. Fluid Environment Mounting Name: Safe Standard Viscosity: Hazardous Horizontal Operating Temperature: Indoors Vertical Contamination: Outdoors Tank Top Suction Flooded Lift metres Discharge Pressure: Relief Valve Yes Internal External No Drive Motor Volt Frequency Phase Other Details: Notes: Sales office ☎ +44 (0) 1582 731144 65 ht_pump_manual NEW.indd 65 7/11/07 15:48:15
  • 66. 16. Notepad 66 www.varleypumps.com ht_pump_manual NEW.indd 66 7/11/07 15:48:15
  • 67. ht_pump_manual NEW.indd 67 7/11/07 15:48:15
  • 68. Revision 3 © Varley Pumps Ltd Varley Pumps Ltd is a division of the Hayward Tyler Group ht_pump_manual NEW.indd 68 7/11/07 15:48:15