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Rack “101”
The basics on how to specify & quote a selective rack
system
MEMO
The information and materials in this booklet are to assist in your sales effort; to gather
the needed information, and to help you prepare a technically complete and professional
proposal.
Rack, on the surface, is a rather simple product to sell. It doesn't have any moving parts, it
doesn't produce any work, and it pretty much just sits there. However, since things aren't
always as they seem, there are some technical aspects to correctly specify the equipment
solution. In the sales realm, addressing these aspects can differentiate you from your
competition.
This booklet is designed to assist and guide you through the technical aspects and help
you "sell" rather than just "quote" these projects.
RACK “101” THE BASICS....................................................................................................................................2
SELECTIVE RACK............................................................................................................................................................. 2
STEP #1........................................................................................................................................................................ 2
STEP #2........................................................................................................................................................................ 2
STEP #3........................................................................................................................................................................ 3
STEP #4........................................................................................................................................................................ 4
STEP #5........................................................................................................................................................................ 4
STEP #6........................................................................................................................................................................ 5
STEP #7........................................................................................................................................................................ 6
RACK NOMENCLATURE.....................................................................................................................................9
TEAR DROP ................................................................................................................................................................... 9
OTHER COMMON FRAME & HOLE PUNCHING STYLES......................................................................................10
CLOSED TUBE – VS. OPEN TUBE...................................................................................................................................... 11
WELDED – VS. BOLTED FRAMES...................................................................................................................................... 11
FLATBED DELIVERIES ..................................................................................................................................................... 11
LOAD DESCRIPTION THAT BEST DEINES THE LOAD TYPES TO BE STORED. CIRCLE/LABEL THOSE THAT APPLY. 15
PRICING WILL BE BASED ON:.............................................................................................................................. 15
CUSTOMER’S RESPONSIBILITIES WILL INCLUDE: ................................................................................................ 16
FORKLIST SYSTEMS INC.’S RESPONSIBILITIES WILL INCLUDE: ............................................................................ 16
ENGINEERING/DESIGN AND INSTALLATION BASED ON:.................................................................................... 16
WHO & HOW TO CONTACT LIST .............................................................................................................................. 18
2
RACK ................................................................................................................................................................... 18
WIRE DECKING.................................................................................................................................................... 19
INSTALLERS ......................................................................................................................................................... 19
Rack “101” the basics
Selective Rack
Provides 100% selectivity to every load Operators can get to a specific load without
moving other loads out of the way. Racking is much more efficient compared to bulk stacking
and can reduce damage to the product and the time required to access the product. Double
reach truck applications are a close cousin to the selective rack. Cantilever, drive-in, drive-
through, push back, and pallet flow are all more special applications and should be turned over
to engineering to quote.
Since rack requires lift truck access, there must be aisles at each row of rack. There must
be a space buffer around all sides of each load to place them in the racks without hitting the
loads next to it. Selective rack is not a means to store in a “high density” application.
Selective rack does provide a means to stack loads higher in the warehouse, typically high
than stacking one load on top of another. So selective rack can add storage capacity to a
warehouse.
Step #1
Since Forklift Systems Inc. sells lift trucks, we can say with confidence that we can
guarantee that the trucks the customer uses work with the rack system we design. So, you must
identify the truck to be used in the rack area. What you need to know—
• the truck operating aisle radius
• the lift height
• the lifting capacity
Knowing this, we can set the rack aisles for the proper "load-to-load" clearance, set the top-of-
top beam elevation, and check that the load weights can be lifted to the heights required.
Step #2
• Need to know the load or loads that will be stored
• What is the maximum overall load death and width looking at the
loads as you would place them on the rack?
• What are the maximum pallet or skid depth and width?
3
• What are the minimum pallet or skid depth and width?
• What is the tallest load?
• What is the maximum load weight?
• What is the load type? It could be a wood pallet, a metal container,
a plastic skid with “feet,” or a stackable container.
• Is the load stable, stretch wrapped, irregular, or requiring other
special circumstances?
Step #3
• Need to know how to loads are to be stored on the beams.
• Typically, loads are placed two per beam level
• Other configurations could double stack loads (2-wide x 1-high) on
the beams or place three loads per beam (usually long beams)
Most importantly, loads must rest entirely on the front and rear beam; this is why we
need to know the minimum load size. Typically, the rack depth is set by the load depth. To
ensure that the load rests on the beams, the reach depth must be 6" less than the load. A 48"
deep load would fit on a 42" deep rack if the application calls for small items such as cartons,
boxes, etc. To sit on the beam levels like a shelf, we would use decking to the beams of a
suitable capacity.
Also very important, loads must be evenly distributed over the beam length. Two side by
side 40" wide loads on a 96" beams are most common. A single 60” wide load resting in the
center of a 96” beam is not acceptable, even if the total weight is less than the beam capacity!
TYPICAL PLAN VIEW OF COMMON SIZE LOADS
RESTING ON STANDARD LENGTH BEAMS
4
Step #4
Need to know the physical constraints of the building and the area where this rack will be
installed. This information will determine how high the rack will be and how high the loads can
be stored. Look for and measure to the bottom of the roof steel beams. Also, usually there are
lights, pipes, vents, etc. That can limit the stacking height. Identify the lowest obstruction with
which to contend. Measure the building column centers in both axes Measure the column size
also.
Step #5
We can now determine the rack height and the beam spacing. Knowing the available
building height, we can create an elevation view of the rack assembly. Remember, we already
know the lifting height of the trucks that will be used. So this will be the ultimate determination
of how high the rack will be.
• We will establish the beam thickness based on the load weight
• We will establish the maximum load height
• We will establish the “lift-off” clearance from the top of the load to
the bottom of the beam, typically 6” to 10” is suitable
• All beam elevations are to the top of the beam
• Beams are typically set on 2” increments from the floor, based on
the frame hole spacing.
TYPICAL ELEVATION VIEW OF HOW
LOAD HEIGHTS AND BEAM THICKNESS PLUS LIFT OFF CLEARANCES
ADD UP TO A COMBINED RACK HEIGHT
5
Step #6
• Equipment selection
• We have established the beam length based on the load widths
• We have established the beam capacity based on the total weight
of the loads to be stored on the beam level
• We have established the frame depth based on the load depth
• We have established the frame height based on the number of levels
we can store
• We establish the frame total load by adding the weight capacity of
each beam level in the bay x the number of beam levels in the bay.
For example, if each beam level has 4,000# load capacity and there
are two beam levels, the frame capacity is rated at 8,000#
To obtain equipment bids, we define the equipment to the manufacturer in this format:
• Frame, depth x height x required total load capacity x beam spacing.
(For example, 42” deep x 120” high x 8,000# capacity with 54” beam
spacing.)
• Beam length x total load per pair of beams. All beams are
specified as a pair, not capacity per beam. (For example, 96” long x
4,500# capacity per pair.)
The manufacturer has pre-established specific product capacities based on this
information:
• A frame’s capacity is established by specifying the beam spacing
• It is critical to define the maximum beam spacing when
quoting a frame
• Also, if a customer ever decides to change the beam spacing by
increasing the distance between them, they could very well cause
the frame to be weekend and fail
The manufacturer may return equipment capacities that are greater than those requested.
In other words, we may ask for an 8,000# capacity frame, but the closest standard frame may
have 12,000# capacity. We may ask for beams that require 4,000# per pair capacity, but the
closest standard may be 4,200#.
When quoting, it is better to specify to the customer the actual capacities of the equipment
rather than the capacities needed, as long as they are higher. This shows that our proposal
exceeds the customer’s minimum requirement.
6
Step #7
Accessories and options— based on the project application, we need to consider the
following
items.
1. Oversized base plates. A single row of rack cannot safely stand if
the height to the top beam exceeds 6 times the frame depth.
• A 42” frame x 6 = 21' – 0"
• A 36” frame x 6 = 18 – 0”
So, as long as the rack being quoted is below this rule, we do not need to add
stabilizers. However, if the rack does exceed this rule, we must add some means to stabilize
the rack.
• There are wall ties that bolt to the upright and are then anchored to
a building wall. There are cross aisle ties that extend between frames
across the lift truck aisle. We typically do not recommend either of
these methods.
• The preferred method is one that is approved by rmi rack
specification and structural engineers. We added oversized 5” x 7”
base plates to the frame, and specify that there must be two anchors
per foot (or 4-per frame).
2. Row spacers. A back-to-back row of rack is very common and is
very stable. This rack arrangement does not require additional stabilizers. We add 2-row
spacers per pair of frames to keep them a set distance apart. This distance is commonly
referred to as the “flue.” A row spacer must be long enough for the product overhand plus
a load-to-load buffer. 9" to 12" spacers are most common. If a building column falls in the
flue space, the spacer must accommodate this width as well.
3. Pallet supports. If the pallets to be stored sag or if there is a concern
7
That the pallet might break or crack, pallet supports are one method to add additional
support. Typically 2-pallet supports per pallet location are sufficient. These are not
intended to support short loads that do not rest on both beams. There are two styles,
tabbed and roll-in. Tabbed cross bars rest in the step of the beam, and there is a metal
tab that extends out and over the face of the beam. Installers attach the crossbar with a
tek screw. For a cleaner appearance and less time-consuming installation, roll-in crossbars
must be paired with a slotted beam. There is a tab that locks into slots punched into the
step of the beam.
ROLL-IN STYLE CROSS BAR TAB STYLE CROSSBAR
4. Wire decking. This is one of the most popular items added to rack systems. Wire
decking creates a surface over the full length and depth of the storage level.
Wire decking requires a uniformly distributed load. This means that a load must rest
fully on both support beams. Wire deck is specified at the maximum total load weight.
Typically, there is one wire deck panel under each load position. Wire deck is ideal for
loads with “feet,” hand stacking individual cartons, or light duty wood skids. Wire decking
is ideal for fire sprinkler systems because water can flow throughout the storage level.
We define wire decking in this format –
Deck depth x deck width x required total load capacity x wire mesh opening. (for
example, 42” deep x 46” wide x 2,000# capacity with 2 ½ x 4” wire mesh spacing.)
Wire deck widths are slightly less than the beam length so that they
can be easily installed. A 96” long beam would have two decks at 46” each. 46” x 2 =. 92.”
A 108” beam would have two decks at 52” each. A 144” beam would have three wire decks
at 46” each. 46” x 3 – 138.”
Each wire deck manufacturer requires the submission of a diagram of the beam when
placing the order. They will not proceed with fabrication of the order until this has been
provided. Each rack manufacturer is slightly different. Make sure you get the accurate
dimensions for the specific order.
TYPICAL RACK DIMENSIONS NEEDED FOR ORDERING WIRE DECK
8
There are also wire deck applications for “box” beam, structural beams, internal
waterfall. These should be reviewed by engineering for quoting.
5. Shims. We cannot emphasize enough the need for shims. These are critical to the
installation to ensure that the frames are set plumb and square. These must be included
even if the customer is installing the rack. All floors are subject to having some level of
dips or high and low spots. These are often not visible to the naked eye. If the rack is
anchored to an uneven floor without shims, there can be load forces transmitted to the
frames that exceed the factory design. So, always include shims in your quote. If the floor
is newer and is in reasonably good condition, we can add one shim per frame. If the floor
is older or has some visible variations, we should add two shims per frame. If there are
noticeable floor cracks, dips or other such concerns, consider adding four shims per
frame.
6. Post Protectors. Another very popular enhancement to a rack system. Post
protectors can deflect impact by a lift truck placing loads into the rack or just general
9
harsh operating environment. There are several styles, configurations, and manufacturers
of these. The most common is a free-standing wrap around style. These are anchored to
the floor around the base plate. These come in various heights commonly 12” or 18.”
These limit the placement of a beam in this height range. Another common guard is
located at the end of the row and protects the side of the frame.
7. Fall protection. There are two items that can be added to a rack system to guard
against loads being pushed or falling out of the back side of the rack onto personnel areas
or other such areas that should be guarded.
• Netting can be added to cover the entire back side of a row of rack,
from the first beam level to the top of the top load, and the entire
length of the row. Netting is an engineered product and should be
reviewed with engineering before quoting. Netting can be sized for
catching individual cartons or entire pallet loads.
• Backstop beams. These are beams that have an offset arm that
bolts to the upright frame post and sets the beam back about 6”
from the load support beam. These beams block a load from being
pushed too far in by the lift truck.
Rack NOMENCLATURE
Tear Drop
This is the most common and copied style of rack in the world. Teardrop refers to the
holes punched in the frame post. Virtually every rack manufacturer makes this style and with
very, very few exceptions, they are interchangeable
10
Other common frame & hole punching styles
11
Closed Tube – vs. Open Tube
Some manufacturers roll the steel for the frame post in a “u” shape with an open slot
running the full length of the back of the post. Some manufacturers roll the steel to make a
completely enclosed tube. There are benefits to each, and one is not particularly better or
worse than the other.
Welded – vs. Bolted Frames
Some manufacturers bolt the spreader supports and some weld these pieces. Regardless,
both are delivered to the job site fully assembled. There are benefits and detractions to each.
Only Interlake and mecalux brands are bolted. All others are welded.
Also, most rack manufacturers have a "zigzag" pattern to the bracing. It is commonly accepted
practice to install the lower diagonal brace facing the aisle. This helps distribute any impact
force through the frame. Installers need to make sure all frames are facing the same direction
in a row. Speed rack has a "x" pattern bracing, so there is no front or rear to be concerned with.
Flatbed Deliveries
Rack is shipped from the manufacturer on flatbed trucks, as seen here. So, to unload the
rack, we need to establish several items that must be covered –
• Is there paved access to the building?
• Is there sufficient space outdoors for the truck to be side un-
loaded?
• How will the rack be transferred into the building? A surface grade
12
driven in-door is ideal. Some buildings can allow the truck to back
into the building, but this is not common.
• On some sites, we must pass the rack through a dock door. This
requires that we have two lift trucks, one to un-load outdoors and
one to receive the material in-doors.
This is important and should not be overlooked when quoting the project. We must make
sure the customer understands how the rack will be received, who will provide the unloading,
and who will provide the lift trucks or rental equipment. Someone must do it and the time to
discuss this is during the proposal generation. Another good idea and selling feature is to
require the trucking company to tarp the loads, especially in bad weather. The rack arrives
cleaner and less subject to road salt/water that can damage the metal.
Customer: Proposal #:
Address: Date Submitted for Estimate:
Date Pricing Required By:
Phone: Submitted by Salesperson:
Customer Buying Influences
Name: Title: Role: Date Met:
Name: Title: Role: Date Met:
PLEASE INDICATE ITEMS NEEDED. ATTACH A SKETCH OF PLAN AND ELEVATION VIEW REQUIRED, OR SPECIFY THE
EXACT NUMBER OF ITEMS NEEDED.
SPECIFIC QUANTITIES AS FOLLOWS: _________________________
FRAMES , _____________________________
BEAMS , ______________________________
WIRE DECKS . _________________________
CROSS BARS . _________________________
POST PROTECTORS . __________________
OTHER, DEFINE _______________________
1 - IS THIS RACK TO MATCH EXISTING MANUFACTURER/STYLE? COMMON BRANDS THAT FORKLIFT SYSTEMS SELLS
ARE:
SPEEDRACK
INTERLAKE - MECALUX
WIREWAY HUSKY
RIDGE-U-RAK
STEEL KING
MECALUX OPEN TUBE FRAME AND BOLTED FRAME ASSEMBLY
KEYSTONE
OTHER, DESCRIBE _____________________________________________________________
“BEST AVAILABLE” WE WILL CHOOSE THE LOWEST COST THAT MEETS THE APPLICATION.
2- FRAMES TO BE _____ INCH DEEP X ______ FT/INCH TALL. ALL FRAMES MUST HAVE SHIMS.
3- FRAMES TO HAVE ______ POUNDS TOTAL LOAD CAPACITY. MULTIPLY MAX. LOAD WEIGHT
X NUMBER OF LOADS PER BEAM LEVEL X NUMBER OF BEAM LEVELS PER BAY.
13
4- WILL THE FRAMES BE INSTALLED AS A SINGLE ROW _________ OR IN BACK-TO-BACK
ROW _______ IN A SINGLE ROW, IF THE FRAME IS TALLER THAN 6X THE FRAME DEPTH,
OVERSIZED BASE PLATES ARE REQUIRED FOR STABILITY. WE GENERALLY AVOID WALL
TIES UNLESS SPECIFICALLY REQUESTED.
5- BEAMS TO BE ________ INCH LONG AND TO HAVE _________ POUNDS CAPACITY PER
BEAM LEVEL (PAIR OF BEAMS). Generally, 40" WIDE LOADS FIT A 96" BEAM. 48" WIDE
LOADS FIT A 108” BEAM.
6- WILL THERE BE WIRE DECKIN ON EACH BEAM LEVEL ________? OPENING SIZE
 2.5” X 4”
 2” X 4”
WIRE DECKS ARE DESIGNED TO HOLD A UNIFORMLY DISTRIBUTED LOAD RESTING ON
BOTH PAIR OF BEAMS AND ARE RATED AT THE MAXIMUM LOAD WEIGHT. OTHER,
DESCRIBE ______________________________________________________________________________
7- WILL THERE BE PALLET CROSS BARS UNDER EACH LOAD ON EACH BEAM LEVEL ______?
GENERALLY, THERE ARE TWO BARS PER LOAD POSITION AND ARE DESIGNED TO HOLD
THE MAXIMUM LOAD WEIGHT RESTING ON BOTH PAIR OF BEAMS. OTHER,
DESCRIBE _______________________________________________________________________________
8- WILL THERE BE PROTECTORS ________? HOW TALL _________? EVERY FRAME ___________?
AT ENDS OF ROWS ONLY ________? OTHER, DESCRIBE ___________________________________
9- PAINT COLORS TO BE, FRAME ____________, BEAMS ___________, NO PREFERENCE ________
10- SPECIAL COMMENTS? __________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
ADDENDUM TO RACK REQUEST COMPLETE AS NECESSARY FOR MORE DETAILED AND APPLICATION SPECIFIC
PROJECTS.
PROJECT TO BE CONSIDERED:
 BUDGETARY
 FIRM
 OTHER
EXPLAIN- ______________________________________________________________________
ITEMS NEEDED: (CHECK ALL THAT APPLY)
 LAYOUT
 EQUIPMENT PRICING
 OTHER
EXPLAIN- ______________________________________________________________________
PROJECT SCOPE
FORKLIFT SYSTEMS will collect information, data, and system requirements to provide:
_______________________________________________________________________________________
_______________________________________________________________________________________
_______________________________________________________________________________________
14
DESCRIPTION OF PRODUCT TO BE HANDLED
 WOODEN PALLETS
 PLASTIC VACUUM FORMED “FEET” STYLE PALLETS
 PLASTIC SOLLAPSIBLE CONTAINERS
 METAL FRAME CONTAINER
 OTHER _________________________________________________________________________
• Can loads have missing, broken, warped bottom boards or protruding nails?
 YES
 NO
 EXPLAIN _______________________________________________________________________
• In general, are the bottom surfaces of items to be stored smooth, flat, and solid?
 YES
 NO
 EXPLAIN _______________________________________________________________________
• Do products to be stored or conveyed have relatively evenly balanced weights?
 YES
 NO
 EXPLAIN _______________________________________________________________________
• Could there be shifting or rolling of items within the products to be stored or conveyed?
 YES
 NO
 EXPLAIN _______________________________________________________________________
• Are there objects contained on the pallet or unit that protrude or overhand the perimeter of
the load?
 YES
 NO
 EXPLAIN _______________________________________________________________________
• Do any items have stretch wrapping, tie sheets, plastic stapping?
 YES
 NO
 EXPLAIN _______________________________________________________________________
PARAMETERS OF SPECIFIC PRODUCTS TO BE HANDLED/STORED
DESCRIPTION PALLETS & SLAVE
BOARDS
OVERHANGING PALLET &
SLAVE ONLY
WEIGHT
INFO.
DESIGN TO
LOAD # MAXIMIM
DEMENSIONS
PRODUCT LOAD MAX.WT.
A B C DIMENSIONS MAX. WEIGHT MIN.WT.
LENGTH WIDTH HEIGHT LENGTH WIDTH HEIGHT MAX MIN AV
G.
AVG. WT.
TYPE A
TYPE B
TYPE C
15
TYPED
ADDENDUM TO RACK REQUEST COMPLETE AS NECESSARY FOR MORE DETAILED AND APPLICATION SPECIFIC
PROJECTS.
LOAD DESCRIPTION THAT BEST DEINES THE LOAD TYPES TO BE STORED. CIRCLE/LABEL THOSE
THAT APPLY
ADDENDUM TO RACK REQUEST THESE ARE THE PARAMETERS THAT WILL APPLY TO THIS PROJECT.
PRICING WILL BE BASED ON:
• Pricing does NOT include stamped structural drawings or obtaining permits unless
otherwise requested. FORKLIFT SYSTEMS INC. can provide cost estimates to provide
this service if needed.
• Proposal does NOT include fire suppression review or enhancement of the current.
suppression system unless otherwise requested.
• Proposal does NOT include emergency exit lighting review or enhancement of the
current system unless otherwise requested.
• Pricing does NOT include sales tax or freight unless otherwise requested. Freight will
16
be estimated, and final costs will be invoiced upon completion of the project.
• Pricing is valid for 10 days.
CUSTOMER’S RESPONSIBILITIES WILL INCLUDE:
• Smooth continuous reasonably flat and level floor.
• Engineering services to review, approve, and stamp/certify any loading or attachment.
to the facility structure, roof, floor loading, or wall penetration.
• Fire extinguishers and all fire and/or smoke detecting equipment and wall
openings/fire doors.
• Adequate source of electrical power for welders, hand tools, equipment chargers, etc.,
during installation.
• Adequate storage space for equipment to be installed and subcontractor equipment.
• If Customer elects to provide installation, Customer must follow accepted guidelines.
to ensure the rack is plumb and square.
• If Customer elects to provide fork trucks/scissors lifts for the installation, they must be
suitable for the scope of work, be dedicated for the full-time use of the crew, and
multiple units may be required. Consideration for operation both outdoors and indoors
simultaneously.
• Customer must provide paved access to the facility for deliveries.
• Customer to provide staging area INDOORS near the installation site. If outdoor
storage is necessary, customer to provide tarps or other such protection from weather.
FORKLIFT SYSTEMS INC. is NOT responsible for environmental damage, such as rust,
dirt, and moisture caused by improper storage.
• Security of equipment to be installed and subcontractor equipment.
• Adequate lighting, Sanitary facilities, and Telephone.
• Security access to the facility for installation crews.
• Any published contractor rules during the proposal stage.
• Clearance or relocation of obstructions/products required to facilitate an orderly
installation schedule. Delays due to customer controlled obstructions will be billed at
$45 per man hour and any additional material/rental costs plus 10%.
• Upon completion of installation, all dunnage and trash generated will be placed into
customer provided dumpster. Clean-up does NOT include a wipe-down of the
equipment.
FORKLIST SYSTEMS INC.’S RESPONSIBILITIES WILL INCLUDE:
• All equipment/material proposed herein will be of new condition, manufactured per
industry guidelines and will be covered by manufacturers standard warranty.
• If required by project parameters, FORKLIFT SYSTEMS INC. will provide approval.
drawings and/or installation layouts, submitted for customer approval in format
AutoCAD R2000.
• If required by project parameters, FORKLIFT SYSTEMS INC will assign a site manager.
as required.
ENGINEERING/DESIGN AND INSTALLATION BASED ON:
• Beam spacing will be proposed based on customer provided/specified load heights. If
taller loads are introduced to the system in the future and require a greater beam
spacing; these must be reviewed and approved by FORKLIFT SYSTEMS INC. for frame
capacity.
17
• Typical installation includes 1-anchor bolt per base plate (2-per frame) on back-to-back
rows.
• Typical height to depth for stability of single rows is 6:1. Rack that exceeds this ratio
may require oversized base plates and/or 2-anchor bolts per base plate (4-per frame)
for stability. Typically FORKLIFT SYSTEMS INC. avoids cross aisle or wall ties. If required,
these will be specified herein.
• If FORKLIFT SYSTEMS INC. installation services are proposed and accepted by
customer, we will provide Non-Union labor during weekday 1st shift work hours unless
otherwise stated herein. Available work hours are from 8:00 a.m. to 5:00 p.m.., M-F.
Weekend/Overtime can be quoted if necessary.
• If FORKLIFT SYSTEMS INC. installation services are proposed and accepted by
customer, we can provide the necessary lift truck(s) and scissors lift(s) for the exclusive
use of the installation crew, for the duration of the project. Customer can elect to
provide this equipment. Specify how to quote.
• If FORKLIFT SYSTEMS INC. installation services are proposed and accepted by
customer, we will/can provide un-loading of flatbed trailers upon delivery. Smaller
projects typically do not include unloading. Specify if unloading is to be required.
WIRE DECK SPEC SHEET
Orders will NOT be processed without this completed sheet.
STEEP BEAM CHANNEL/BOX BEAM
A = __________ C = __________ E = __________ A = __________ B = __________ C = __________
B = __________ D = __________
Salesman _______________________________ Company _______________________ P.O.#____________
Pieces _______________________________ Length of Beam (clear) _______________________________
Size __________________________________Capacity per Shelf/Level______________________________
Brand Name of Beam ________________Capacity per piece____________________________________
Beam Reference # _____________________________
Type of Load:
 Evenly Distributed
 Concentrated
18
If concentrated load, please give description: ________________________________________________
_____________________________________________________________________________________________
Modifications, if any: ________________________________________________________________________
_____________________________________________________________________________________________
WHO & HOW TO CONTACT LIST
Contact the suppliers directly. The easiest method of requesting pricing and delivery information is to
contact these suppliers by e-mail.
Be specific on what is needed. The clearer and complete the information is given, the faster and more
accurate the quotes will be.
Avoid calling and making verbal requests and receiving verbal quotes. You MUST have WRITTEN QUOTES
with terms.
RACK
Susan H. Brotherton
Wireway Huskey
Rack Provider
sbrotherton@huskyrackandwire.com
(704)483-1900 or (800)438-5629
Tony Mazzafero
Racks
Used Rack Sales
(615)300-1900
CJ Sorg
Unarco Racking
Pallet Rack Supervisor
csord@unarcorack.com
Frank Aloisio
Ridge-U-Rak
Rack Vendors
faloisio@ridgeurak.com
(513)779-0036
Don Nivilinszky
Husky Rack & Wire
Southern Regional manager
dinn@huskyrackandwire.com
(678)551-0075
Dave Fuller
Unarco
Rack Vendor
dfuller@unarcorack.com
(615)478-4896
19
Matt Parkerson
Elite Storage
Rack Vendor
mparkerson@elitena.com
(678)638-5510
WIRE DECKING
Jarred Volek
Nucor Wire Products
jarred.volek@nucor.com
336-253-8766
Chad Henjum
Wire Rack Decking
chad@jlwire.com
(866)77-8607 or (651)269-9002
Don Nivilinszky
Husky Rack & Wire
Southern Regional manager
dinn@huskyrackandwire.com
(678)551-0075
INSTALLERS
Jason Moody
Moody Construction
Jmoody8970@gmail.com
(615)944-7761
John Prather
Millennium Installations
johnprather@yahoo.com
(615)533-0153
Edward George
Rack Installer
edward@professionalmaterialhandlinginc.com
(205)966-5325

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How to Select A Rack System

  • 1.
  • 2. 1 Rack “101” The basics on how to specify & quote a selective rack system MEMO The information and materials in this booklet are to assist in your sales effort; to gather the needed information, and to help you prepare a technically complete and professional proposal. Rack, on the surface, is a rather simple product to sell. It doesn't have any moving parts, it doesn't produce any work, and it pretty much just sits there. However, since things aren't always as they seem, there are some technical aspects to correctly specify the equipment solution. In the sales realm, addressing these aspects can differentiate you from your competition. This booklet is designed to assist and guide you through the technical aspects and help you "sell" rather than just "quote" these projects. RACK “101” THE BASICS....................................................................................................................................2 SELECTIVE RACK............................................................................................................................................................. 2 STEP #1........................................................................................................................................................................ 2 STEP #2........................................................................................................................................................................ 2 STEP #3........................................................................................................................................................................ 3 STEP #4........................................................................................................................................................................ 4 STEP #5........................................................................................................................................................................ 4 STEP #6........................................................................................................................................................................ 5 STEP #7........................................................................................................................................................................ 6 RACK NOMENCLATURE.....................................................................................................................................9 TEAR DROP ................................................................................................................................................................... 9 OTHER COMMON FRAME & HOLE PUNCHING STYLES......................................................................................10 CLOSED TUBE – VS. OPEN TUBE...................................................................................................................................... 11 WELDED – VS. BOLTED FRAMES...................................................................................................................................... 11 FLATBED DELIVERIES ..................................................................................................................................................... 11 LOAD DESCRIPTION THAT BEST DEINES THE LOAD TYPES TO BE STORED. CIRCLE/LABEL THOSE THAT APPLY. 15 PRICING WILL BE BASED ON:.............................................................................................................................. 15 CUSTOMER’S RESPONSIBILITIES WILL INCLUDE: ................................................................................................ 16 FORKLIST SYSTEMS INC.’S RESPONSIBILITIES WILL INCLUDE: ............................................................................ 16 ENGINEERING/DESIGN AND INSTALLATION BASED ON:.................................................................................... 16 WHO & HOW TO CONTACT LIST .............................................................................................................................. 18
  • 3. 2 RACK ................................................................................................................................................................... 18 WIRE DECKING.................................................................................................................................................... 19 INSTALLERS ......................................................................................................................................................... 19 Rack “101” the basics Selective Rack Provides 100% selectivity to every load Operators can get to a specific load without moving other loads out of the way. Racking is much more efficient compared to bulk stacking and can reduce damage to the product and the time required to access the product. Double reach truck applications are a close cousin to the selective rack. Cantilever, drive-in, drive- through, push back, and pallet flow are all more special applications and should be turned over to engineering to quote. Since rack requires lift truck access, there must be aisles at each row of rack. There must be a space buffer around all sides of each load to place them in the racks without hitting the loads next to it. Selective rack is not a means to store in a “high density” application. Selective rack does provide a means to stack loads higher in the warehouse, typically high than stacking one load on top of another. So selective rack can add storage capacity to a warehouse. Step #1 Since Forklift Systems Inc. sells lift trucks, we can say with confidence that we can guarantee that the trucks the customer uses work with the rack system we design. So, you must identify the truck to be used in the rack area. What you need to know— • the truck operating aisle radius • the lift height • the lifting capacity Knowing this, we can set the rack aisles for the proper "load-to-load" clearance, set the top-of- top beam elevation, and check that the load weights can be lifted to the heights required. Step #2 • Need to know the load or loads that will be stored • What is the maximum overall load death and width looking at the loads as you would place them on the rack? • What are the maximum pallet or skid depth and width?
  • 4. 3 • What are the minimum pallet or skid depth and width? • What is the tallest load? • What is the maximum load weight? • What is the load type? It could be a wood pallet, a metal container, a plastic skid with “feet,” or a stackable container. • Is the load stable, stretch wrapped, irregular, or requiring other special circumstances? Step #3 • Need to know how to loads are to be stored on the beams. • Typically, loads are placed two per beam level • Other configurations could double stack loads (2-wide x 1-high) on the beams or place three loads per beam (usually long beams) Most importantly, loads must rest entirely on the front and rear beam; this is why we need to know the minimum load size. Typically, the rack depth is set by the load depth. To ensure that the load rests on the beams, the reach depth must be 6" less than the load. A 48" deep load would fit on a 42" deep rack if the application calls for small items such as cartons, boxes, etc. To sit on the beam levels like a shelf, we would use decking to the beams of a suitable capacity. Also very important, loads must be evenly distributed over the beam length. Two side by side 40" wide loads on a 96" beams are most common. A single 60” wide load resting in the center of a 96” beam is not acceptable, even if the total weight is less than the beam capacity! TYPICAL PLAN VIEW OF COMMON SIZE LOADS RESTING ON STANDARD LENGTH BEAMS
  • 5. 4 Step #4 Need to know the physical constraints of the building and the area where this rack will be installed. This information will determine how high the rack will be and how high the loads can be stored. Look for and measure to the bottom of the roof steel beams. Also, usually there are lights, pipes, vents, etc. That can limit the stacking height. Identify the lowest obstruction with which to contend. Measure the building column centers in both axes Measure the column size also. Step #5 We can now determine the rack height and the beam spacing. Knowing the available building height, we can create an elevation view of the rack assembly. Remember, we already know the lifting height of the trucks that will be used. So this will be the ultimate determination of how high the rack will be. • We will establish the beam thickness based on the load weight • We will establish the maximum load height • We will establish the “lift-off” clearance from the top of the load to the bottom of the beam, typically 6” to 10” is suitable • All beam elevations are to the top of the beam • Beams are typically set on 2” increments from the floor, based on the frame hole spacing. TYPICAL ELEVATION VIEW OF HOW LOAD HEIGHTS AND BEAM THICKNESS PLUS LIFT OFF CLEARANCES ADD UP TO A COMBINED RACK HEIGHT
  • 6. 5 Step #6 • Equipment selection • We have established the beam length based on the load widths • We have established the beam capacity based on the total weight of the loads to be stored on the beam level • We have established the frame depth based on the load depth • We have established the frame height based on the number of levels we can store • We establish the frame total load by adding the weight capacity of each beam level in the bay x the number of beam levels in the bay. For example, if each beam level has 4,000# load capacity and there are two beam levels, the frame capacity is rated at 8,000# To obtain equipment bids, we define the equipment to the manufacturer in this format: • Frame, depth x height x required total load capacity x beam spacing. (For example, 42” deep x 120” high x 8,000# capacity with 54” beam spacing.) • Beam length x total load per pair of beams. All beams are specified as a pair, not capacity per beam. (For example, 96” long x 4,500# capacity per pair.) The manufacturer has pre-established specific product capacities based on this information: • A frame’s capacity is established by specifying the beam spacing • It is critical to define the maximum beam spacing when quoting a frame • Also, if a customer ever decides to change the beam spacing by increasing the distance between them, they could very well cause the frame to be weekend and fail The manufacturer may return equipment capacities that are greater than those requested. In other words, we may ask for an 8,000# capacity frame, but the closest standard frame may have 12,000# capacity. We may ask for beams that require 4,000# per pair capacity, but the closest standard may be 4,200#. When quoting, it is better to specify to the customer the actual capacities of the equipment rather than the capacities needed, as long as they are higher. This shows that our proposal exceeds the customer’s minimum requirement.
  • 7. 6 Step #7 Accessories and options— based on the project application, we need to consider the following items. 1. Oversized base plates. A single row of rack cannot safely stand if the height to the top beam exceeds 6 times the frame depth. • A 42” frame x 6 = 21' – 0" • A 36” frame x 6 = 18 – 0” So, as long as the rack being quoted is below this rule, we do not need to add stabilizers. However, if the rack does exceed this rule, we must add some means to stabilize the rack. • There are wall ties that bolt to the upright and are then anchored to a building wall. There are cross aisle ties that extend between frames across the lift truck aisle. We typically do not recommend either of these methods. • The preferred method is one that is approved by rmi rack specification and structural engineers. We added oversized 5” x 7” base plates to the frame, and specify that there must be two anchors per foot (or 4-per frame). 2. Row spacers. A back-to-back row of rack is very common and is very stable. This rack arrangement does not require additional stabilizers. We add 2-row spacers per pair of frames to keep them a set distance apart. This distance is commonly referred to as the “flue.” A row spacer must be long enough for the product overhand plus a load-to-load buffer. 9" to 12" spacers are most common. If a building column falls in the flue space, the spacer must accommodate this width as well. 3. Pallet supports. If the pallets to be stored sag or if there is a concern
  • 8. 7 That the pallet might break or crack, pallet supports are one method to add additional support. Typically 2-pallet supports per pallet location are sufficient. These are not intended to support short loads that do not rest on both beams. There are two styles, tabbed and roll-in. Tabbed cross bars rest in the step of the beam, and there is a metal tab that extends out and over the face of the beam. Installers attach the crossbar with a tek screw. For a cleaner appearance and less time-consuming installation, roll-in crossbars must be paired with a slotted beam. There is a tab that locks into slots punched into the step of the beam. ROLL-IN STYLE CROSS BAR TAB STYLE CROSSBAR 4. Wire decking. This is one of the most popular items added to rack systems. Wire decking creates a surface over the full length and depth of the storage level. Wire decking requires a uniformly distributed load. This means that a load must rest fully on both support beams. Wire deck is specified at the maximum total load weight. Typically, there is one wire deck panel under each load position. Wire deck is ideal for loads with “feet,” hand stacking individual cartons, or light duty wood skids. Wire decking is ideal for fire sprinkler systems because water can flow throughout the storage level. We define wire decking in this format – Deck depth x deck width x required total load capacity x wire mesh opening. (for example, 42” deep x 46” wide x 2,000# capacity with 2 ½ x 4” wire mesh spacing.) Wire deck widths are slightly less than the beam length so that they can be easily installed. A 96” long beam would have two decks at 46” each. 46” x 2 =. 92.” A 108” beam would have two decks at 52” each. A 144” beam would have three wire decks at 46” each. 46” x 3 – 138.” Each wire deck manufacturer requires the submission of a diagram of the beam when placing the order. They will not proceed with fabrication of the order until this has been provided. Each rack manufacturer is slightly different. Make sure you get the accurate dimensions for the specific order. TYPICAL RACK DIMENSIONS NEEDED FOR ORDERING WIRE DECK
  • 9. 8 There are also wire deck applications for “box” beam, structural beams, internal waterfall. These should be reviewed by engineering for quoting. 5. Shims. We cannot emphasize enough the need for shims. These are critical to the installation to ensure that the frames are set plumb and square. These must be included even if the customer is installing the rack. All floors are subject to having some level of dips or high and low spots. These are often not visible to the naked eye. If the rack is anchored to an uneven floor without shims, there can be load forces transmitted to the frames that exceed the factory design. So, always include shims in your quote. If the floor is newer and is in reasonably good condition, we can add one shim per frame. If the floor is older or has some visible variations, we should add two shims per frame. If there are noticeable floor cracks, dips or other such concerns, consider adding four shims per frame. 6. Post Protectors. Another very popular enhancement to a rack system. Post protectors can deflect impact by a lift truck placing loads into the rack or just general
  • 10. 9 harsh operating environment. There are several styles, configurations, and manufacturers of these. The most common is a free-standing wrap around style. These are anchored to the floor around the base plate. These come in various heights commonly 12” or 18.” These limit the placement of a beam in this height range. Another common guard is located at the end of the row and protects the side of the frame. 7. Fall protection. There are two items that can be added to a rack system to guard against loads being pushed or falling out of the back side of the rack onto personnel areas or other such areas that should be guarded. • Netting can be added to cover the entire back side of a row of rack, from the first beam level to the top of the top load, and the entire length of the row. Netting is an engineered product and should be reviewed with engineering before quoting. Netting can be sized for catching individual cartons or entire pallet loads. • Backstop beams. These are beams that have an offset arm that bolts to the upright frame post and sets the beam back about 6” from the load support beam. These beams block a load from being pushed too far in by the lift truck. Rack NOMENCLATURE Tear Drop This is the most common and copied style of rack in the world. Teardrop refers to the holes punched in the frame post. Virtually every rack manufacturer makes this style and with very, very few exceptions, they are interchangeable
  • 11. 10 Other common frame & hole punching styles
  • 12. 11 Closed Tube – vs. Open Tube Some manufacturers roll the steel for the frame post in a “u” shape with an open slot running the full length of the back of the post. Some manufacturers roll the steel to make a completely enclosed tube. There are benefits to each, and one is not particularly better or worse than the other. Welded – vs. Bolted Frames Some manufacturers bolt the spreader supports and some weld these pieces. Regardless, both are delivered to the job site fully assembled. There are benefits and detractions to each. Only Interlake and mecalux brands are bolted. All others are welded. Also, most rack manufacturers have a "zigzag" pattern to the bracing. It is commonly accepted practice to install the lower diagonal brace facing the aisle. This helps distribute any impact force through the frame. Installers need to make sure all frames are facing the same direction in a row. Speed rack has a "x" pattern bracing, so there is no front or rear to be concerned with. Flatbed Deliveries Rack is shipped from the manufacturer on flatbed trucks, as seen here. So, to unload the rack, we need to establish several items that must be covered – • Is there paved access to the building? • Is there sufficient space outdoors for the truck to be side un- loaded? • How will the rack be transferred into the building? A surface grade
  • 13. 12 driven in-door is ideal. Some buildings can allow the truck to back into the building, but this is not common. • On some sites, we must pass the rack through a dock door. This requires that we have two lift trucks, one to un-load outdoors and one to receive the material in-doors. This is important and should not be overlooked when quoting the project. We must make sure the customer understands how the rack will be received, who will provide the unloading, and who will provide the lift trucks or rental equipment. Someone must do it and the time to discuss this is during the proposal generation. Another good idea and selling feature is to require the trucking company to tarp the loads, especially in bad weather. The rack arrives cleaner and less subject to road salt/water that can damage the metal. Customer: Proposal #: Address: Date Submitted for Estimate: Date Pricing Required By: Phone: Submitted by Salesperson: Customer Buying Influences Name: Title: Role: Date Met: Name: Title: Role: Date Met: PLEASE INDICATE ITEMS NEEDED. ATTACH A SKETCH OF PLAN AND ELEVATION VIEW REQUIRED, OR SPECIFY THE EXACT NUMBER OF ITEMS NEEDED. SPECIFIC QUANTITIES AS FOLLOWS: _________________________ FRAMES , _____________________________ BEAMS , ______________________________ WIRE DECKS . _________________________ CROSS BARS . _________________________ POST PROTECTORS . __________________ OTHER, DEFINE _______________________ 1 - IS THIS RACK TO MATCH EXISTING MANUFACTURER/STYLE? COMMON BRANDS THAT FORKLIFT SYSTEMS SELLS ARE: SPEEDRACK INTERLAKE - MECALUX WIREWAY HUSKY RIDGE-U-RAK STEEL KING MECALUX OPEN TUBE FRAME AND BOLTED FRAME ASSEMBLY KEYSTONE OTHER, DESCRIBE _____________________________________________________________ “BEST AVAILABLE” WE WILL CHOOSE THE LOWEST COST THAT MEETS THE APPLICATION. 2- FRAMES TO BE _____ INCH DEEP X ______ FT/INCH TALL. ALL FRAMES MUST HAVE SHIMS. 3- FRAMES TO HAVE ______ POUNDS TOTAL LOAD CAPACITY. MULTIPLY MAX. LOAD WEIGHT X NUMBER OF LOADS PER BEAM LEVEL X NUMBER OF BEAM LEVELS PER BAY.
  • 14. 13 4- WILL THE FRAMES BE INSTALLED AS A SINGLE ROW _________ OR IN BACK-TO-BACK ROW _______ IN A SINGLE ROW, IF THE FRAME IS TALLER THAN 6X THE FRAME DEPTH, OVERSIZED BASE PLATES ARE REQUIRED FOR STABILITY. WE GENERALLY AVOID WALL TIES UNLESS SPECIFICALLY REQUESTED. 5- BEAMS TO BE ________ INCH LONG AND TO HAVE _________ POUNDS CAPACITY PER BEAM LEVEL (PAIR OF BEAMS). Generally, 40" WIDE LOADS FIT A 96" BEAM. 48" WIDE LOADS FIT A 108” BEAM. 6- WILL THERE BE WIRE DECKIN ON EACH BEAM LEVEL ________? OPENING SIZE  2.5” X 4”  2” X 4” WIRE DECKS ARE DESIGNED TO HOLD A UNIFORMLY DISTRIBUTED LOAD RESTING ON BOTH PAIR OF BEAMS AND ARE RATED AT THE MAXIMUM LOAD WEIGHT. OTHER, DESCRIBE ______________________________________________________________________________ 7- WILL THERE BE PALLET CROSS BARS UNDER EACH LOAD ON EACH BEAM LEVEL ______? GENERALLY, THERE ARE TWO BARS PER LOAD POSITION AND ARE DESIGNED TO HOLD THE MAXIMUM LOAD WEIGHT RESTING ON BOTH PAIR OF BEAMS. OTHER, DESCRIBE _______________________________________________________________________________ 8- WILL THERE BE PROTECTORS ________? HOW TALL _________? EVERY FRAME ___________? AT ENDS OF ROWS ONLY ________? OTHER, DESCRIBE ___________________________________ 9- PAINT COLORS TO BE, FRAME ____________, BEAMS ___________, NO PREFERENCE ________ 10- SPECIAL COMMENTS? __________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ ADDENDUM TO RACK REQUEST COMPLETE AS NECESSARY FOR MORE DETAILED AND APPLICATION SPECIFIC PROJECTS. PROJECT TO BE CONSIDERED:  BUDGETARY  FIRM  OTHER EXPLAIN- ______________________________________________________________________ ITEMS NEEDED: (CHECK ALL THAT APPLY)  LAYOUT  EQUIPMENT PRICING  OTHER EXPLAIN- ______________________________________________________________________ PROJECT SCOPE FORKLIFT SYSTEMS will collect information, data, and system requirements to provide: _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________
  • 15. 14 DESCRIPTION OF PRODUCT TO BE HANDLED  WOODEN PALLETS  PLASTIC VACUUM FORMED “FEET” STYLE PALLETS  PLASTIC SOLLAPSIBLE CONTAINERS  METAL FRAME CONTAINER  OTHER _________________________________________________________________________ • Can loads have missing, broken, warped bottom boards or protruding nails?  YES  NO  EXPLAIN _______________________________________________________________________ • In general, are the bottom surfaces of items to be stored smooth, flat, and solid?  YES  NO  EXPLAIN _______________________________________________________________________ • Do products to be stored or conveyed have relatively evenly balanced weights?  YES  NO  EXPLAIN _______________________________________________________________________ • Could there be shifting or rolling of items within the products to be stored or conveyed?  YES  NO  EXPLAIN _______________________________________________________________________ • Are there objects contained on the pallet or unit that protrude or overhand the perimeter of the load?  YES  NO  EXPLAIN _______________________________________________________________________ • Do any items have stretch wrapping, tie sheets, plastic stapping?  YES  NO  EXPLAIN _______________________________________________________________________ PARAMETERS OF SPECIFIC PRODUCTS TO BE HANDLED/STORED DESCRIPTION PALLETS & SLAVE BOARDS OVERHANGING PALLET & SLAVE ONLY WEIGHT INFO. DESIGN TO LOAD # MAXIMIM DEMENSIONS PRODUCT LOAD MAX.WT. A B C DIMENSIONS MAX. WEIGHT MIN.WT. LENGTH WIDTH HEIGHT LENGTH WIDTH HEIGHT MAX MIN AV G. AVG. WT. TYPE A TYPE B TYPE C
  • 16. 15 TYPED ADDENDUM TO RACK REQUEST COMPLETE AS NECESSARY FOR MORE DETAILED AND APPLICATION SPECIFIC PROJECTS. LOAD DESCRIPTION THAT BEST DEINES THE LOAD TYPES TO BE STORED. CIRCLE/LABEL THOSE THAT APPLY ADDENDUM TO RACK REQUEST THESE ARE THE PARAMETERS THAT WILL APPLY TO THIS PROJECT. PRICING WILL BE BASED ON: • Pricing does NOT include stamped structural drawings or obtaining permits unless otherwise requested. FORKLIFT SYSTEMS INC. can provide cost estimates to provide this service if needed. • Proposal does NOT include fire suppression review or enhancement of the current. suppression system unless otherwise requested. • Proposal does NOT include emergency exit lighting review or enhancement of the current system unless otherwise requested. • Pricing does NOT include sales tax or freight unless otherwise requested. Freight will
  • 17. 16 be estimated, and final costs will be invoiced upon completion of the project. • Pricing is valid for 10 days. CUSTOMER’S RESPONSIBILITIES WILL INCLUDE: • Smooth continuous reasonably flat and level floor. • Engineering services to review, approve, and stamp/certify any loading or attachment. to the facility structure, roof, floor loading, or wall penetration. • Fire extinguishers and all fire and/or smoke detecting equipment and wall openings/fire doors. • Adequate source of electrical power for welders, hand tools, equipment chargers, etc., during installation. • Adequate storage space for equipment to be installed and subcontractor equipment. • If Customer elects to provide installation, Customer must follow accepted guidelines. to ensure the rack is plumb and square. • If Customer elects to provide fork trucks/scissors lifts for the installation, they must be suitable for the scope of work, be dedicated for the full-time use of the crew, and multiple units may be required. Consideration for operation both outdoors and indoors simultaneously. • Customer must provide paved access to the facility for deliveries. • Customer to provide staging area INDOORS near the installation site. If outdoor storage is necessary, customer to provide tarps or other such protection from weather. FORKLIFT SYSTEMS INC. is NOT responsible for environmental damage, such as rust, dirt, and moisture caused by improper storage. • Security of equipment to be installed and subcontractor equipment. • Adequate lighting, Sanitary facilities, and Telephone. • Security access to the facility for installation crews. • Any published contractor rules during the proposal stage. • Clearance or relocation of obstructions/products required to facilitate an orderly installation schedule. Delays due to customer controlled obstructions will be billed at $45 per man hour and any additional material/rental costs plus 10%. • Upon completion of installation, all dunnage and trash generated will be placed into customer provided dumpster. Clean-up does NOT include a wipe-down of the equipment. FORKLIST SYSTEMS INC.’S RESPONSIBILITIES WILL INCLUDE: • All equipment/material proposed herein will be of new condition, manufactured per industry guidelines and will be covered by manufacturers standard warranty. • If required by project parameters, FORKLIFT SYSTEMS INC. will provide approval. drawings and/or installation layouts, submitted for customer approval in format AutoCAD R2000. • If required by project parameters, FORKLIFT SYSTEMS INC will assign a site manager. as required. ENGINEERING/DESIGN AND INSTALLATION BASED ON: • Beam spacing will be proposed based on customer provided/specified load heights. If taller loads are introduced to the system in the future and require a greater beam spacing; these must be reviewed and approved by FORKLIFT SYSTEMS INC. for frame capacity.
  • 18. 17 • Typical installation includes 1-anchor bolt per base plate (2-per frame) on back-to-back rows. • Typical height to depth for stability of single rows is 6:1. Rack that exceeds this ratio may require oversized base plates and/or 2-anchor bolts per base plate (4-per frame) for stability. Typically FORKLIFT SYSTEMS INC. avoids cross aisle or wall ties. If required, these will be specified herein. • If FORKLIFT SYSTEMS INC. installation services are proposed and accepted by customer, we will provide Non-Union labor during weekday 1st shift work hours unless otherwise stated herein. Available work hours are from 8:00 a.m. to 5:00 p.m.., M-F. Weekend/Overtime can be quoted if necessary. • If FORKLIFT SYSTEMS INC. installation services are proposed and accepted by customer, we can provide the necessary lift truck(s) and scissors lift(s) for the exclusive use of the installation crew, for the duration of the project. Customer can elect to provide this equipment. Specify how to quote. • If FORKLIFT SYSTEMS INC. installation services are proposed and accepted by customer, we will/can provide un-loading of flatbed trailers upon delivery. Smaller projects typically do not include unloading. Specify if unloading is to be required. WIRE DECK SPEC SHEET Orders will NOT be processed without this completed sheet. STEEP BEAM CHANNEL/BOX BEAM A = __________ C = __________ E = __________ A = __________ B = __________ C = __________ B = __________ D = __________ Salesman _______________________________ Company _______________________ P.O.#____________ Pieces _______________________________ Length of Beam (clear) _______________________________ Size __________________________________Capacity per Shelf/Level______________________________ Brand Name of Beam ________________Capacity per piece____________________________________ Beam Reference # _____________________________ Type of Load:  Evenly Distributed  Concentrated
  • 19. 18 If concentrated load, please give description: ________________________________________________ _____________________________________________________________________________________________ Modifications, if any: ________________________________________________________________________ _____________________________________________________________________________________________ WHO & HOW TO CONTACT LIST Contact the suppliers directly. The easiest method of requesting pricing and delivery information is to contact these suppliers by e-mail. Be specific on what is needed. The clearer and complete the information is given, the faster and more accurate the quotes will be. Avoid calling and making verbal requests and receiving verbal quotes. You MUST have WRITTEN QUOTES with terms. RACK Susan H. Brotherton Wireway Huskey Rack Provider sbrotherton@huskyrackandwire.com (704)483-1900 or (800)438-5629 Tony Mazzafero Racks Used Rack Sales (615)300-1900 CJ Sorg Unarco Racking Pallet Rack Supervisor csord@unarcorack.com Frank Aloisio Ridge-U-Rak Rack Vendors faloisio@ridgeurak.com (513)779-0036 Don Nivilinszky Husky Rack & Wire Southern Regional manager dinn@huskyrackandwire.com (678)551-0075 Dave Fuller Unarco Rack Vendor dfuller@unarcorack.com (615)478-4896
  • 20. 19 Matt Parkerson Elite Storage Rack Vendor mparkerson@elitena.com (678)638-5510 WIRE DECKING Jarred Volek Nucor Wire Products jarred.volek@nucor.com 336-253-8766 Chad Henjum Wire Rack Decking chad@jlwire.com (866)77-8607 or (651)269-9002 Don Nivilinszky Husky Rack & Wire Southern Regional manager dinn@huskyrackandwire.com (678)551-0075 INSTALLERS Jason Moody Moody Construction Jmoody8970@gmail.com (615)944-7761 John Prather Millennium Installations johnprather@yahoo.com (615)533-0153 Edward George Rack Installer edward@professionalmaterialhandlinginc.com (205)966-5325