This webinar discusses choosing the right sensors for industrial applications. It begins with introductions and an overview of temperature sensor applications and common temperature sensing technologies. It then covers integrated circuit thermal management solutions, temperature sensing considerations for downhole drilling tools, and analog temperature sensing options. The webinar concludes with a discussion of positioning technologies for applications in manufacturing and logistics.
2. Before We Start
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Q&A at the end of the presentation
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5. Temperature Sensor Applications
Temperature Sensors have
3 key functions in electronic
systems
• Calibration
• Monitoring & Protection
• Control
Temp sensing is
EVERYWHERE!
– Industrial: Factory Automation,
Medical, Down Hole Drilling,
Instrumentation …
6
6. Common Temperature Sensing Technologies
ATS
Thermistor
Thermocouple
RTD
-267 to +2316
-240 to 700
Criteria
Temp Range (°C)
-55 to +150
-100 to +500
(-55 to +200 digital)
(-60 to +200 SMD)
Accuracy
Good
Good
Good
Best
Linearity
Best
Least
Better
Better
Sensitivity
Better
Best
Least
Less
Simplest
Simpler
Complex
Complex
Lowest
Low
High
High
$
$
$$
$$$
Circuit Simplicity
Power Consumption
Cost
7
7. Integrated Circuit
Thermal Management Solutions
Local Analog
Local Digital
Remote Digital
Voltage output proportional to
temperature
Reports temperature at location of the
sensor
Measure any Diode, Transistor, or
CPU/GPU/FPGA
Smallest
Highest Accuracy
Lowest Power
Highest Temp
Most Popular
Low Cost
Small
Low Power
Popular Interfaces (I2C, SPI, One-wire …)
Highest Temp (200°C)
Highest Accuracy (0.5°C)
Ind. Standard (LM75)
Multiple Channels
Int. Power Monitor
Beta Correction
Contactless IR
Switches/Thermostat
Fan Control /HW Monitors
Measures passive IR to determine
object temperature without making
contact
Simple hardware over temperature
protection
Complex with Many Functions in
addition to temperature sensing
Dual Alerts
Resistor Prog
Pin Programmable
Factory Preset
Analog Temperature Outputs
2 Wire Interface
Fan Control Monitor
Monitor & Control (ADC and DAC)
Voltage Comparators
8
8. Downhole Drilling Tools
•
•
•
•
Over-Temp Protection of PCB Components
Predict life expectancy of tool
Customer billing purposes
Tool Oil Degradation
Accuracy (°C)
+130 to +160
Reasons for Temp Sensing
Temp Range
(°C)
±1.0
+160 to +175
±2.0
+175 to 200
±3.0
+120 to +130
±2.0
-40 to +120
±3.5
Key Specifications
• Up to +200°C temperature range
•
•
•
•
•
Digital Interface – redundant ADC
High accuracy and resolution
Alarm output and shutdown mode
Requires reliability – additional qualification required
Packaging must withstand extensive temperature
(usually ceramic or die)
LM95172
• Located at the tip of the drill in order to
protect the other circuitry above
9
9. Thermocouple Cold Junction
Compensation
T_hot
T_cold
Reasons for Temp Sensing
• Up to +70°C - 85°C temperature range
•
• ADC is usually available in AFE
•
Thermocouple measures difference temperature of two
junctions
– Junction at zone being measured
– Junction back to copper
Required to determine temperature of zone being
measured
Key specifications
• Accuracy added to accuracy of zone being measured
• Must be mounted on isothermal block for good temperature
conduction
10
10. Analog Temperature Sensing Options
LMT84 Curve
•
Most Micros Include Multiple Channel ADCs
•
Analog Temp Sensor Advantages:
Higher accuracy over wider temperature range
Linear across temp range
Lower Power Dissipation – draw less than 10uA over temp range
Simpler design that utilizes less board space – no additional external components
Simpler to use
11
12. Analog Temp Sensor Accuracy
• Accuracy is very linear for 96
units plotted
• ±0.7°C Max and Min Accuracy
over 0 to 150°C
• Sensing temps approaching
200°C possible
• Some Devices Can Achieve +/0.1°C Spread without
Temperature Calibration!
13
25. What is “positioning?” What are we positioning?
•
•
•
To know the location of something
To move a target with respect to that known location
Everything’s relative
o
o
Objects are positioned with respect to something fixed
Key for evaluating specs like accuracy, repeatability, resolution
Focus application areas
•
Positioning in manufacturing
Knives, slitters, saws, welding tips, drills, tools
•
Logistics
Cranes, ASRS, shuttles, rail cars
26. Positioning Technology Choices
High speed
High resolution
Low cost
Slippage and wear
errors
Mechanical
Simple setup
Non-contact – long life
Many choices of range, precision,
outputs
Line of sight only
Optically challenging environments
Rotary and
wire draw
encoders
Linear
magnetic
encoders
Lasers
Hybrid
High speed
High resolution
Rugged in challenging
environments
Difficulty with non-linear paths
Strict mounting requirements
Cost
Navigates non-linear paths
Path can be obstructed by other
vehicles or objects
Need to mount reference tape
27. Selection Criteria
Range
•Sensor must not only be able to measure the absolute distance from the
sensor to the target to be positioned, but also have the appropriate span.
•How small of a movement is need to be controlled?
Resolution
Repeatability
•Repeatability is KEY. This describes how close to the desired location it will
be when the sensor output indicates it has reached its final position
Output rate
•The output rate of the sensor is how often the sensor updates the measured
position and needs to be matched up with the speed of the target.
Output type
•The output type simply needs to match the input of the control
system/PLC/PC.
28. Tips and Tricks
•
A reflective target is preferred over natural targets for positioning
o
o
•
Response time vs. output rate
o
o
•
Don’t get hung up on an accuracy spec, because you don’t need it for positioning applications
until you replace a sensor
Excess gain
o
•
Response time refers to lateral movement into the beam – used for detection, not positioning
Output rate is what matters after the target is locked-in
Accuracy trap
o
•
Strong and consistent signal return
“Safe” – if reflector is blocked, an erroneous position is not returned
Don’t worry about using a sensor with way more range than needed – this gives you useful
excess gain
Long range alignment
o
Utilize vendor-supplied alignment brackets
30. Questions?
Design World
Randy Frank
R.Frank@ieee.org
Twitter: @SensorTips
All Sensors
Tim Shotter
TShotter@allsensors.com
Phone: 408.225.4314
Twitter: @AllSensors
Texas Instruments
Emmy Denton
emmy.smaragda.denton@ti.com
Phone: 408.721.3267
SICK
Dan Bruski
Dan.Bruski@sick.com
Phone: 612.217.1326
31. Thank You
This webinar will be available at designworldonline.com & email
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