[Smart industry 2016] MacLean-Fogg Uses IIoT to Gain Industry Advantage: Year Two

1. ACCELERATING DIGITAL TRANSFORMATION
MacLean-Fogg Uses IIoT to Gain
Industry Advantage: Year Two
Chris Misztur
Business Systems Engineer
MacLean-Fogg
Scott Masker
Business Systems Engineer
MacLean-Fogg

2. ACCELERATING DIGITAL TRANSFORMATION
• Company Overview
• Why we IIoT
• How we IIoT
• IIoT Tooling
• The First Year - Hits
• The First Year - Misses
• Year Two
Agenda

3. ACCELERATING DIGITAL TRANSFORMATION
Company Overview
• Fastener components
• Engineered components
• Engineered plastics
• Linkage and suspension components
• Electric utility
• Telecommunications
• Civil markets
• Investments
• Private equity holdings

4. ACCELERATING DIGITAL TRANSFORMATION
information
technology
Why we IIoT
business
units
2015
2016
value add
impl. team
2017 …
operational
transformation
controls
engineering
… 2014

5. ACCELERATING DIGITAL TRANSFORMATION
How we IIoT – Company Level
q eliminate noise
q symptoms are not problems
q capture data closest to the process
q remove human intervention from data collection
q capture only data you need, no more, no less
q find answers in the order of ‘what’, ‘how’, ‘why’
q any change must be measurable

6. ACCELERATING DIGITAL TRANSFORMATION
How we IIoT – Factory Level
q plug-and-play factory templates
q concern for security and latency
q strong vendor relationships
q support existing data collection initiatives

7. ACCELERATING DIGITAL TRANSFORMATION
How we IIoT – Process Level
q employee partnerships
q standardization

8. ACCELERATING DIGITAL TRANSFORMATION
IIoT Tooling
Kepware™
Proxy
SERIAL
ETHERNET/IP
TWINCAT
TELNET

9. ACCELERATING DIGITAL TRANSFORMATION
Year 1 Hits
Scale Integration into Enterprise System
Read
Scale
Informat
ion Calc
Piece
count
Kepware
Kepware™
Proxy
Backflush
JD Edwards
Scan
WO
OP
WC
Scale
RF Smart
Work Flow Nice Label
Automation
Print Label
Data Sent To
Splunk

10. ACCELERATING DIGITAL TRANSFORMATION
Year 1 Hits
Scale Integration into Enterprise System
• Part Weight Tolerances Checked
• Notification Of Out Of Sample Weights
• Validation of Tare Weights
• Availability of analytical tools for Engineering to maintain part weights
• Allows For Bin Management
• Decentralized

11. ACCELERATING DIGITAL TRANSFORMATION
Year 1 Hits
Sorting and Packaging
Set
Job
JDE
RF Smart
Work Flow
Kepware
PLC
Pack
SensorKepware
Proxy
JDE
Kepware™
Proxy
Finish
Job Backflush
JD Edwards
Nice Label
Automation
Print Label

12. ACCELERATING DIGITAL TRANSFORMATION
Year 1 Hits
Sorting and Packaging
• Centralized Data Collection
• Autonomous Operation
• Box Triggers Label Printing
• User Has Ability to Intervene If Needed
• SCADA
• Remote Machine Status
• Performance Indicators
• Monitoring Tool For Entire Department (Dashboard)
• Ability to monitor IIoT System

13. ACCELERATING DIGITAL TRANSFORMATION
Year 1 Hits
Torque Testing
Torque
Tester
Read Results
PLC
Nice Label
Automation
Print Label
Kepware
Start Test
Part
Parameters
JDE
Ignition
Web Form

14. ACCELERATING DIGITAL TRANSFORMATION
Year 1 Hits
Torque Testing
• Rapid Application Development Using Ignition
• Prototype to Deployment in Under 1 Week
• Tags easily brought in from plc via Kepware
• Replaced dedicated equipment and drivers for controlling plc
• Integration with Windows AD

15. ACCELERATING DIGITAL TRANSFORMATION
Year 1 Hits
Splunk
q fact finding
q monitoring of IIoT performance
q manufacturing visibility

16. ACCELERATING DIGITAL TRANSFORMATION
Year 1 Misses
Machine Counting – Replacing need for scaling
• Proof of concept was engineered and tested
• Successful in using several technologies to count machine pieces straight to enterprise system
• Kepware
• Biztalk
• JD Edwards

17. ACCELERATING DIGITAL TRANSFORMATION
Trade Secrets
Espressif
ESP32

18. ACCELERATING DIGITAL TRANSFORMATION
Chris Misztur
cmisztur@macleanfogg.com
cmisztur@mriiot.com
Kepware™ Proxy Source
http://MRIIOT.COM/kepware-proxy
Scott Masker
smasker@macleanfogg.com
smasker@mriiot.com
Kepware is a registered trademark of Kepware Technologies.