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Spot Thermometers vs. Thermal 
Spot Thermometers vs Thermal
Imaging Cameras 
g g
• Tuesday, November 5th
• 2
2pm EDT
EDT
• Presented by: Ed Kochanek, FLIR Systems

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Ed.Kochanek@FLIR.com
FLIR
866‐379‐4022
Ed.Kochanek@FLIR.com
Ed Kochanek@FLIR com
Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Spot IR Thermometers
vs.
vs
Thermal Cameras

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
You aren t doing everything you can to 
You aren’t doing everything you can to
p
prevent unscheduled downtime!

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Utilities

Fluid Systems

Roof
Energy
Panel Boards

Bus Ducts
Air Handling
Air Handling

Machinery
Bearings
Tanks

Motors

Switchgears
Belts
Cables

Switches
Disconnects
11/05/2

Electrical Room
5

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•
•
•
•
•
•
•

I smell something…
We keep getting nuisance trips
We keep getting nuisance trips
We feel a vibration
The system is bad, broken, wrong, etc…
Its musty in here.
It too cold or hot here.
There is a roof leak.
Th
i
fl k

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Consequences

•
•
•
•

Every production line shut down
Every minute trying to diagnosis a problem
Every minute trying to diagnosis a problem
Every overtime request
Lost reputation and customers

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Add more Employee’s?

8
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What if you could see things
differently?

9
Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Time And Temperature

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Current  Temperature Technology

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What is Infrared?

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How does it work?
•
•
•
•
•
•

IR waves are emitted by all objects
IR waves are emitted by all objects
IR radiation increases with temperature
Mechanical items because of friction
Electrical items because of resistance
El
i li
b
f i
Moisture because of evaporation
Energy because of heat transfer

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Replacement of inaccurate, inefficient or 
Replacement of inaccurate, inefficient or 
ineffective technology

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
The Hidden Truth 
The Hidden Truth
about Spot Temperature Guns:  
p
p
A TRANSITION IS OCCURRING
A TRANSITION IS OCCURRING

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Why the conversion to thermal cameras?
y

Speed
Accuracy
Documentation
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ONE detector and NO image

76.0

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160x120
19,200 detectors

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Speed

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106.3oF

Speed

79.4oF

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Where’s the hot wire?

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Accuracy

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Spot Size Ratio
12 to 1
8 to 1
4”
6”

Measurement
easu e e t
Measurement 
M
Spot Size
Size

4’or 48” distance to target

The laser beam is not 
measuring the temperature!
measuring the temperature!
Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Accuracy
Is this accurate? Is this acceptable?
+145o

+ 84o
+ 66o

90

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Accuracy

145oF
Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Disconnect Switch

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Disconnect Switch
Tmax =173

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Safety

29
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Load effect on Temperature
Load effect on Temperature

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Documentation

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Documentation

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Documentation

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Why Replace Your Spot Gun?

• Speed
• Accuracy
• Documentation
i
Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Typical Electrical Applications

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Transcat Webinar Series

36
Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
How Hot is
too Hot?
too Hot?

37
Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Termination
Problem= 133
Reference=87
Or…
Delta = 46
Make this a 
monitor.

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Fuse Clips
p

Fuses / Switches

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Conductors / Terminations

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Conductors / Terminations
Improper Tightening
Improper Tightening
132.0°F

120

132.8°F

100
87.6°F

80

70.4°F

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Control Panels
128.1°F

120

110

100

90

83.0°F

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Circuit Breakers

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Bus ways / Bus duct
83.5°F

82

80

81.7°F

78

76
74.9°F

74
73.8°F

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Bus Ducts
*>99.7 F
*>99 7°F

95.0

90.0
96.8

85.0
Diff. 3
16.4

80.0

75.0
75 0

80.4

*<73.4°F

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Capacitors / Batteries

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Batteries
215.7°F
200
201.2°F

79.9°F

150

100

63.2°F

ITC Level I ©2004

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Subsurface Heating

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Building Energy and Moisture 
Images

49
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Why do we want to see the lack of 
heat?

Missing insulation

11/05/2

50
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Blown Insulation Poorly done
Blown Insulation‐ Poorly done

11/05/2

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51
Argon Leaks
13.2°C

12

10

8

6.0°C

•
•

Argon has leaked out of the three windows in the center
Heat transfer by convection is occurring inside the window
Heat transfer by convection is occurring inside the window

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Water, Invisible to the Eye

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Roof Moisture
Water in the insulation from a seam leak

54
Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
So What Camera is Right for You
New Ex Series

New Exx Series

New T Series

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Questions you should ask?
•
•
•
•
•
•
•

How far from the target?
How hot is the target?
H h t i th t
t?
What other applications?
How often will you use the camera?
How often will you use the camera?
What camera features do I need?
Who will use the camera or cameras?
Who will use the camera or cameras?
What type of reporting and trending will I do?

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
FLIR I Series  Spot Gun Replacement
FLIR I Series – Spot Gun Replacement
•
•
•
•
•
•

Radiometric JPEG image storage
MSX Technology
Fixed Focus (focus free)
3” Color LCD
‐4 to 482 Temperature Range
Cost $995 to $5,995

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
MSX

$995

$895

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
FLIR E‐Series‐ Performance Cameras
• Large Touch screen
• Wi‐Fi  and Blue Tooth for remote reporting
• MSX Technology
• Laser, video light
• Accessory Lenses, wide angle, telephoto
• Temp ranges up to 650C
• Cost $3,995 to $7,995

Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
FLIR T Series‐ High Performance
• Ergonomics/Outdoor App’s
• High Temperature, up to 2000c
• High Resolution up to (640 x 480)
• Remote Controls
Remote Controls
• $8,450 to $25,950
Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.
Questions or Comments?
Questions or Comments?
Email the moderator, Nicole VanWert: 
nvanwert@Transcat.com
Transcat: 800‐828‐1470
www.Transcat.com
Proprietary ©2013 FLIR Systems Inc. Information and equipment described herein may require  US Government authorization for export purposes. Diversion contrary to US law is prohibited.

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