SlideShare a Scribd company logo
1 of 12
Download to read offline
Machining solutions
for OCTG
PIPES ENDS MACHINING




2|OCTG
DANOBATGROUP is a leading global solution provider for OCTG pipe finishing and coupling manufacturing.
We are a single source supplier for machine, parts handling and or automation, tooling and process
development tailored to your production and budgetary needs. We focus on providing the most suitable
solution for your API, GOST and PREMIUM thread requirements for medium and high production
applications.
The pipe machining process
         begins with the cutting of the
         ends, where we incorporate
         fully automated lines with
         two Danobat CP sawing
         machines that can move
         along a slide in order to adjust
         pipe length according to your
         specifications.




4|OCTG
Pipe ends are threaded by rotating the pipe in our Danobat TT model lathes.
  These machines are designed with a modular concept utilizing Finite Element
  Analysis. The main features are as follows:
  • 4 axes simultaneous threading, reducing cycle time.
  • Symmetrical versions available, ie. headstock either on the left or right
    side, adapting to your plant flow and or floor plan.
  • Headstocks prepared for assembly of front and rear chucks, either
    pneumatic or hydraulic. Integrated into headstock front hydraulic 6 jaws
    (3 compensating, 3 centering) chucks are also available.
  • Main motor power up to 170 kW (230 Hp), depending on model.
  • Pipe stopper, optionally with centering features.
  • Chatter reducing internal support automatically retractable.
    Patent pending.
  • Tooling solutions for external threads, coupled connections, or internal
    threads and integral connections.
  • Available with Fanuc, Siemens or Fagor CNC.

  Different designs of pipe feeding tables may also be integrated along with the
  lathes for a single source turnkey solution.




                       TT-7         TT-10        TT-13       TT-16        TT-20

Pipe size up to         7”         9 5/8”       13 5/8”        16”         20”



                                                                                   5|OCTG
COUPLING MACHINING




         The coupling machining process begins with cutting.
         DANOBATGROUP can provide high production saw
         cutting with the Danobat CP range of saws. Powerful
         software optimizes machining process, it integrates
         adaptative intelligent cutting and blade deflection
         control that adjusts automatically the blade speed and
         downfeed to obtain optimal performance, straigtheness
         of the cut, and blade life.
         The coupling cut can be integrated in a fully automatic
         line where in addition to the cutting, OD machining
         and ID roughing are performed on the TCL range of
         Danobat lathes. This model is a 4 axes machine where
         OD and ID machining is performed simultaneously,
         prior to the cut off of the coupling. The handling is
         fully automated. With the addition of a welding robot
         a continious flow is created, welding the last piece of
         machined pipe with a new one.
         The machining line may be completed with a threading
         lathe, either a CL or a CIH machine model. This provides
         a coupling production line from pipe till threading,
         finishing completely all coupling machining in a fully
         automatically integrated line. You may machine
         PREMIUM couplings up to 13 5/8” in diameter.




6|OCTG
7|OCTG
Coupling threading may be done in a single clamping on the CIH range of machines,
          or in two set ups on the CL range. Main features as follows:


          • Rigid design capable of performing not       • Main motor power up to 100 kW, (134
            only threading but also the roughing of        Hp) depending on model.
            PREMIUM couplings.
                                                         • Tooling solutions for “pushing”, cutting
          • Heavy duty vertical axis turret prepared       threads inwards, or “pulling”, cutting
            for high pressure through tool coolant.        threads outwards, facilitating optimal
                                                           chip evacuation and protecting the
          • Symmetrical distribution of guideways
                                                           threaded area.
            balancing cutting forces for higher
            accuracy.                                    • Available with Fanuc, Siemens or
                                                           Fagor CNC.
          • Headstocks prepared for assembly of
            hydraulic indexing chuck (only on CIH
            model) to finish the coupling in a single
            set up.


          Different designs of coupling handling systems may also be integrated along with the
          lathes for single source delivery on a turnkey basis.


                                               CIH Range                            CL Range

                                  CIH-7      CIH-9      CIH-13    CIH-16     CL-7    CL-13     CL-20

         Coupling size up to        7”       9 5/8”     13 5/8”    16”        7”     13 5/8”    20”




8|OCTG
9|OCTG
DANOBATGROUP is one of the largest machine                   DANOBATGROUP is the machine tool division of one
          tools manufacturers in Europe. For more than half            of the most prestigious Spanish industrial holdings,
          of a century we have supplied machines to highly             Mondragon Corporation with a workforce of nearly
          reputable customers establishing a worldwide                 100,000 people, and more than 15 billion Euros
          presence.                                                    in turnover.




                                                                                           RUSSIA
                                                            GERMANY
                                       UNITED KINGDOM

                                            FRANCE

                                                 SPAIN
                                            HEAD QUARTERS

                                 USA
                                                                                                                 JAPAN
                                                               ITALY


                                                                                                         CHINA


                                        BRAZIL                                     INDIA




    DANOBATGROUP has offices in 10 countries and our professional representation network completes our presence
    worldwide.


10|OCTG
The technological heart of the company relies on     have placed their trust in us throughout the world in
IDEKO IK4 Research and Development Center. Its       Europe, South and North America, Africa and Asia.
major activities consist on optimizing traditional
                                                     DANOBATGROUP is always next to its customer, pro-
processes, developing new ones, and designing the
                                                     viding the best attention and offering a customised
machines capable of working with these demanding
                                                     service in local language and timetable.
processes.
World leaders in pipe manufacturing such as
TENARIS, TPCO and VALLOUREC, among others,




                                                                                                             11|OCTG
OTHER DANOBAT SOLUTIONS FOR OIL & G AS




Turning centers for valves           Vertical turning centers   Vertical lathes   Internal & radii grinding machines




                                                                                                                       This document is not a contract. DANOBAT reserves the right of making changes to all models without prior notice. The illustrations in this catalogue remain property of DANOBAT. 04 / 2010
DANOBAT
Arriaga kalea, 21
E-20870 ELGOIBAR (Gipuzkoa) Spain
Tel.: + 34 943 74 80 44
Fax: + 34 943 74 31 38
danobat@danobat.com

DANOBAT Machine Tool Inc. USA
Tel: +18475936644
danobatusa@danobatusa.com

DANOBAT DO BRASIL
Tel: +55 11 3082-9080
danobatbrasil@danobatbrasil.com.br

DANOBAT GROUP INDIA
Tel: +91 20 66094531
danobatgroupindia@danobatgroup.com

DANOBAT GROUP CHINA
Tel: +86-10-64673639
info@danobat.cn

DANOBAT JAPAN
Tel: +81352824401
Tsujiai@aa.mbn.or.jp



www.danobatgroup.com

More Related Content

Viewers also liked

Viewers also liked (12)

Danobat
DanobatDanobat
Danobat
 
Calendario de actividades 2010
Calendario de actividades 2010Calendario de actividades 2010
Calendario de actividades 2010
 
Preventing a Fraud meltdown in your company
Preventing a Fraud meltdown in your companyPreventing a Fraud meltdown in your company
Preventing a Fraud meltdown in your company
 
Danobatgroup.Company Profile.2009
Danobatgroup.Company Profile.2009Danobatgroup.Company Profile.2009
Danobatgroup.Company Profile.2009
 
Time Mr Wolf
Time Mr WolfTime Mr Wolf
Time Mr Wolf
 
Bali dan kebudayaannya presentasi 101115
Bali dan kebudayaannya presentasi 101115Bali dan kebudayaannya presentasi 101115
Bali dan kebudayaannya presentasi 101115
 
HDFS 472 PowerPoint
HDFS 472 PowerPointHDFS 472 PowerPoint
HDFS 472 PowerPoint
 
Gaylesbian
GaylesbianGaylesbian
Gaylesbian
 
Family Court
Family CourtFamily Court
Family Court
 
Stepmother Myth
Stepmother MythStepmother Myth
Stepmother Myth
 
Afterdivorce
AfterdivorceAfterdivorce
Afterdivorce
 
Adoption
AdoptionAdoption
Adoption
 

Similar to Machining Solutions Octg 2010

CENTATEQ N 600
CENTATEQ N 600CENTATEQ N 600
CENTATEQ N 600AmirStern2
 
CATALOGUE | GURUTZPE Turning Solutions for Railway Sector
CATALOGUE | GURUTZPE Turning Solutions for Railway Sector CATALOGUE | GURUTZPE Turning Solutions for Railway Sector
CATALOGUE | GURUTZPE Turning Solutions for Railway Sector GURUTZPE Turning Solutions S.L.
 
General grinding division Danobat
General grinding division DanobatGeneral grinding division Danobat
General grinding division DanobatBob Exler
 
homag-cnc-drillteq-v-310-en-low_4.5.pdf
homag-cnc-drillteq-v-310-en-low_4.5.pdfhomag-cnc-drillteq-v-310-en-low_4.5.pdf
homag-cnc-drillteq-v-310-en-low_4.5.pdfAmirStern2
 
homag-cnc-centateq-N510-Nesting-2021-en-comp.pdf
homag-cnc-centateq-N510-Nesting-2021-en-comp.pdfhomag-cnc-centateq-N510-Nesting-2021-en-comp.pdf
homag-cnc-centateq-N510-Nesting-2021-en-comp.pdfAmirStern2
 
Edge banding-machines-edgeteq-s-380-s-500-2019-englisch
Edge banding-machines-edgeteq-s-380-s-500-2019-englischEdge banding-machines-edgeteq-s-380-s-500-2019-englisch
Edge banding-machines-edgeteq-s-380-s-500-2019-englischAmirStern2
 
Blohm Planomat HP Series CNC Surface & Profile Grinders - Latest Brochure fro...
Blohm Planomat HP Series CNC Surface & Profile Grinders - Latest Brochure fro...Blohm Planomat HP Series CNC Surface & Profile Grinders - Latest Brochure fro...
Blohm Planomat HP Series CNC Surface & Profile Grinders - Latest Brochure fro...Machine Tool Systems Inc.
 
homag-edgeteq-s-380-s-380-profiline-english.pdf
homag-edgeteq-s-380-s-380-profiline-english.pdfhomag-edgeteq-s-380-s-380-profiline-english.pdf
homag-edgeteq-s-380-s-380-profiline-english.pdfAmirStern2
 
Blohm Planomat HP CNC Surface, Profile & Creep Feed Grinders - Latest Brochure
Blohm Planomat HP CNC Surface, Profile & Creep Feed Grinders - Latest BrochureBlohm Planomat HP CNC Surface, Profile & Creep Feed Grinders - Latest Brochure
Blohm Planomat HP CNC Surface, Profile & Creep Feed Grinders - Latest BrochureMachine Tool Systems Inc.
 
Schaudt CNC Camshaft Grinder - Latest Brochure from United Grinding
Schaudt CNC Camshaft Grinder - Latest Brochure from United GrindingSchaudt CNC Camshaft Grinder - Latest Brochure from United Grinding
Schaudt CNC Camshaft Grinder - Latest Brochure from United GrindingMachine Tool Systems Inc.
 
Edge banding-machines-edgeteq-s-240-2019-englisch
Edge banding-machines-edgeteq-s-240-2019-englischEdge banding-machines-edgeteq-s-240-2019-englisch
Edge banding-machines-edgeteq-s-240-2019-englischAmirStern2
 
HARTFORD - Super Tornado Series
HARTFORD - Super Tornado SeriesHARTFORD - Super Tornado Series
HARTFORD - Super Tornado Seriesnu6ie
 
Cnc processing-center-centateq-p-210-en
Cnc processing-center-centateq-p-210-enCnc processing-center-centateq-p-210-en
Cnc processing-center-centateq-p-210-enAmirStern2
 
Cm602 introduction
Cm602 introductionCm602 introduction
Cm602 introductionMira Yang
 
Cm602 pick and place machine introduction
Cm602 pick and place machine introductionCm602 pick and place machine introduction
Cm602 pick and place machine introductionLucy Xiao
 
Cm602 introduction
Cm602 introductionCm602 introduction
Cm602 introductionMark Tung
 
Cm602 pick and place machine introduction
Cm602 pick and place machine introductionCm602 pick and place machine introduction
Cm602 pick and place machine introductionCarrie Zhang
 
Panasonic pick and place machine Cm602
Panasonic pick and place machine Cm602 Panasonic pick and place machine Cm602
Panasonic pick and place machine Cm602 Kevin Chen
 

Similar to Machining Solutions Octg 2010 (20)

CENTATEQ N 600
CENTATEQ N 600CENTATEQ N 600
CENTATEQ N 600
 
CATALOGUE | GURUTZPE Turning Solutions for Railway Sector
CATALOGUE | GURUTZPE Turning Solutions for Railway Sector CATALOGUE | GURUTZPE Turning Solutions for Railway Sector
CATALOGUE | GURUTZPE Turning Solutions for Railway Sector
 
General grinding division Danobat
General grinding division DanobatGeneral grinding division Danobat
General grinding division Danobat
 
homag-cnc-drillteq-v-310-en-low_4.5.pdf
homag-cnc-drillteq-v-310-en-low_4.5.pdfhomag-cnc-drillteq-v-310-en-low_4.5.pdf
homag-cnc-drillteq-v-310-en-low_4.5.pdf
 
homag-cnc-centateq-N510-Nesting-2021-en-comp.pdf
homag-cnc-centateq-N510-Nesting-2021-en-comp.pdfhomag-cnc-centateq-N510-Nesting-2021-en-comp.pdf
homag-cnc-centateq-N510-Nesting-2021-en-comp.pdf
 
Edge banding-machines-edgeteq-s-380-s-500-2019-englisch
Edge banding-machines-edgeteq-s-380-s-500-2019-englischEdge banding-machines-edgeteq-s-380-s-500-2019-englisch
Edge banding-machines-edgeteq-s-380-s-500-2019-englisch
 
Blohm Planomat HP Series CNC Surface & Profile Grinders - Latest Brochure fro...
Blohm Planomat HP Series CNC Surface & Profile Grinders - Latest Brochure fro...Blohm Planomat HP Series CNC Surface & Profile Grinders - Latest Brochure fro...
Blohm Planomat HP Series CNC Surface & Profile Grinders - Latest Brochure fro...
 
homag-edgeteq-s-380-s-380-profiline-english.pdf
homag-edgeteq-s-380-s-380-profiline-english.pdfhomag-edgeteq-s-380-s-380-profiline-english.pdf
homag-edgeteq-s-380-s-380-profiline-english.pdf
 
EDGETEQ S-300 Catalog
EDGETEQ S-300 CatalogEDGETEQ S-300 Catalog
EDGETEQ S-300 Catalog
 
Blohm Planomat HP CNC Surface, Profile & Creep Feed Grinders - Latest Brochure
Blohm Planomat HP CNC Surface, Profile & Creep Feed Grinders - Latest BrochureBlohm Planomat HP CNC Surface, Profile & Creep Feed Grinders - Latest Brochure
Blohm Planomat HP CNC Surface, Profile & Creep Feed Grinders - Latest Brochure
 
Schaudt CNC Camshaft Grinder - Latest Brochure from United Grinding
Schaudt CNC Camshaft Grinder - Latest Brochure from United GrindingSchaudt CNC Camshaft Grinder - Latest Brochure from United Grinding
Schaudt CNC Camshaft Grinder - Latest Brochure from United Grinding
 
Edge banding-machines-edgeteq-s-240-2019-englisch
Edge banding-machines-edgeteq-s-240-2019-englischEdge banding-machines-edgeteq-s-240-2019-englisch
Edge banding-machines-edgeteq-s-240-2019-englisch
 
HARTFORD - Super Tornado Series
HARTFORD - Super Tornado SeriesHARTFORD - Super Tornado Series
HARTFORD - Super Tornado Series
 
Cnc processing-center-centateq-p-210-en
Cnc processing-center-centateq-p-210-enCnc processing-center-centateq-p-210-en
Cnc processing-center-centateq-p-210-en
 
Cm602 introduction
Cm602 introductionCm602 introduction
Cm602 introduction
 
Cm602 pick and place machine introduction
Cm602 pick and place machine introductionCm602 pick and place machine introduction
Cm602 pick and place machine introduction
 
Cm602 introduction
Cm602 introductionCm602 introduction
Cm602 introduction
 
Cm602 pick and place machine introduction
Cm602 pick and place machine introductionCm602 pick and place machine introduction
Cm602 pick and place machine introduction
 
Panasonic pick and place machine Cm602
Panasonic pick and place machine Cm602 Panasonic pick and place machine Cm602
Panasonic pick and place machine Cm602
 
Cm602 introduction
Cm602 introductionCm602 introduction
Cm602 introduction
 

Machining Solutions Octg 2010

  • 3. DANOBATGROUP is a leading global solution provider for OCTG pipe finishing and coupling manufacturing. We are a single source supplier for machine, parts handling and or automation, tooling and process development tailored to your production and budgetary needs. We focus on providing the most suitable solution for your API, GOST and PREMIUM thread requirements for medium and high production applications.
  • 4. The pipe machining process begins with the cutting of the ends, where we incorporate fully automated lines with two Danobat CP sawing machines that can move along a slide in order to adjust pipe length according to your specifications. 4|OCTG
  • 5. Pipe ends are threaded by rotating the pipe in our Danobat TT model lathes. These machines are designed with a modular concept utilizing Finite Element Analysis. The main features are as follows: • 4 axes simultaneous threading, reducing cycle time. • Symmetrical versions available, ie. headstock either on the left or right side, adapting to your plant flow and or floor plan. • Headstocks prepared for assembly of front and rear chucks, either pneumatic or hydraulic. Integrated into headstock front hydraulic 6 jaws (3 compensating, 3 centering) chucks are also available. • Main motor power up to 170 kW (230 Hp), depending on model. • Pipe stopper, optionally with centering features. • Chatter reducing internal support automatically retractable. Patent pending. • Tooling solutions for external threads, coupled connections, or internal threads and integral connections. • Available with Fanuc, Siemens or Fagor CNC. Different designs of pipe feeding tables may also be integrated along with the lathes for a single source turnkey solution. TT-7 TT-10 TT-13 TT-16 TT-20 Pipe size up to 7” 9 5/8” 13 5/8” 16” 20” 5|OCTG
  • 6. COUPLING MACHINING The coupling machining process begins with cutting. DANOBATGROUP can provide high production saw cutting with the Danobat CP range of saws. Powerful software optimizes machining process, it integrates adaptative intelligent cutting and blade deflection control that adjusts automatically the blade speed and downfeed to obtain optimal performance, straigtheness of the cut, and blade life. The coupling cut can be integrated in a fully automatic line where in addition to the cutting, OD machining and ID roughing are performed on the TCL range of Danobat lathes. This model is a 4 axes machine where OD and ID machining is performed simultaneously, prior to the cut off of the coupling. The handling is fully automated. With the addition of a welding robot a continious flow is created, welding the last piece of machined pipe with a new one. The machining line may be completed with a threading lathe, either a CL or a CIH machine model. This provides a coupling production line from pipe till threading, finishing completely all coupling machining in a fully automatically integrated line. You may machine PREMIUM couplings up to 13 5/8” in diameter. 6|OCTG
  • 8. Coupling threading may be done in a single clamping on the CIH range of machines, or in two set ups on the CL range. Main features as follows: • Rigid design capable of performing not • Main motor power up to 100 kW, (134 only threading but also the roughing of Hp) depending on model. PREMIUM couplings. • Tooling solutions for “pushing”, cutting • Heavy duty vertical axis turret prepared threads inwards, or “pulling”, cutting for high pressure through tool coolant. threads outwards, facilitating optimal chip evacuation and protecting the • Symmetrical distribution of guideways threaded area. balancing cutting forces for higher accuracy. • Available with Fanuc, Siemens or Fagor CNC. • Headstocks prepared for assembly of hydraulic indexing chuck (only on CIH model) to finish the coupling in a single set up. Different designs of coupling handling systems may also be integrated along with the lathes for single source delivery on a turnkey basis. CIH Range CL Range CIH-7 CIH-9 CIH-13 CIH-16 CL-7 CL-13 CL-20 Coupling size up to 7” 9 5/8” 13 5/8” 16” 7” 13 5/8” 20” 8|OCTG
  • 10. DANOBATGROUP is one of the largest machine DANOBATGROUP is the machine tool division of one tools manufacturers in Europe. For more than half of the most prestigious Spanish industrial holdings, of a century we have supplied machines to highly Mondragon Corporation with a workforce of nearly reputable customers establishing a worldwide 100,000 people, and more than 15 billion Euros presence. in turnover. RUSSIA GERMANY UNITED KINGDOM FRANCE SPAIN HEAD QUARTERS USA JAPAN ITALY CHINA BRAZIL INDIA DANOBATGROUP has offices in 10 countries and our professional representation network completes our presence worldwide. 10|OCTG
  • 11. The technological heart of the company relies on have placed their trust in us throughout the world in IDEKO IK4 Research and Development Center. Its Europe, South and North America, Africa and Asia. major activities consist on optimizing traditional DANOBATGROUP is always next to its customer, pro- processes, developing new ones, and designing the viding the best attention and offering a customised machines capable of working with these demanding service in local language and timetable. processes. World leaders in pipe manufacturing such as TENARIS, TPCO and VALLOUREC, among others, 11|OCTG
  • 12. OTHER DANOBAT SOLUTIONS FOR OIL & G AS Turning centers for valves Vertical turning centers Vertical lathes Internal & radii grinding machines This document is not a contract. DANOBAT reserves the right of making changes to all models without prior notice. The illustrations in this catalogue remain property of DANOBAT. 04 / 2010 DANOBAT Arriaga kalea, 21 E-20870 ELGOIBAR (Gipuzkoa) Spain Tel.: + 34 943 74 80 44 Fax: + 34 943 74 31 38 danobat@danobat.com DANOBAT Machine Tool Inc. USA Tel: +18475936644 danobatusa@danobatusa.com DANOBAT DO BRASIL Tel: +55 11 3082-9080 danobatbrasil@danobatbrasil.com.br DANOBAT GROUP INDIA Tel: +91 20 66094531 danobatgroupindia@danobatgroup.com DANOBAT GROUP CHINA Tel: +86-10-64673639 info@danobat.cn DANOBAT JAPAN Tel: +81352824401 Tsujiai@aa.mbn.or.jp www.danobatgroup.com