“Compressed Air Energy Solutions - India” CAES founded by team of technocrats & expertise from compressor air system. CAES working on different angles how to reduce total ownership cost of compressed air system. One of untapped area was compressed air used for cleaning, cooling, moving, sorting, blowing, aerating, washing, degreasing, etc., On demand side min 10% to max 50% these applications contributed. After done lot of field study on these application finally Ikeuchi Air Nozzles are energy efficient & economical. Pressure drop across Ikeuchi nozzles are very low compared to traditional nozzles & open pipes. And also min 35% to max 60% of air reduction achieved in most of cleaning & blowing applications.

1. Compressed Air Energy Reduction Project
CAES/2020/BOP/REP/03–24TH
DEC 2020
Energy Efficient Compressed Air Nozzles Case Study
About CAES India
“Compressed Air Energy Solutions - India” CAES founded by team of technocrats & expertise from
compressor air system.
CAES working on different angles how to reduce total ownership cost of compressed air system. One of
untapped area was compressed air used for cleaning, cooling, moving, sorting, blowing, aerating, washing,
degreasing, etc., On demand side min 10% to max 50% these applications contributed.
After done lot of field study on these application finally Ikeuchi Air Nozzles are energy efficient & economical
Pressure drop across Ikeuchi nozzles are very low compared to traditional nozzles & open pipes. And
also min 35% to max 60% of air reduction achieved in most of cleaning & blowing applications.
About Ikeuchi Japan
H. IKEUCHI & CO., LTD. has provided fog to customers for more than half a century, and an increasing number
of people today recognize our uniform and approach us to ask if we're from the Fog Engineers IKEUCHI. We
are deeply thankful for customers who have stayed loyal to the IKEUCHI brand. Throughout our history, we
have provided more than 42,000 different types of spray nozzles to users, responding to customer
preferences and needs with carefully designed fog and nozzle products. That is why our products and services
are utilized by people in so many industries—a fact of which we are proud.

2. Compressed Air Energy Reduction Project
CAES/2020/BOP/REP/03–24TH
DEC 2020
BAY NO - 15- G131 FINAL TABLE - EXISTING AIR GUN WITH 6 MM HOSE EXTENSION
Average Flow – 18.2 CFM Initial Pressure – 4.9 barg Final Pressure – 3.3 barg

3. Compressed Air Energy Reduction Project
CAES/2020/BOP/REP/03–24TH
DEC 2020
BAY NO - 15- G131 FINAL TABLE – IKEUCHI ENERGY EFFICIENT AIR NOZZLE “¼M TF-R 8-010 PP-IN”
Average Flow – 11.8 CFM Initial Pressure – 4.9 barg Final Pressure – 4.3 barg
Compressed Air Reduction – 35% with energy efficient air gun compared to existing system

4. Compressed Air Energy Reduction Project
CAES/2020/BOP/REP/03–24TH
DEC 2020
BAY NO-4-SUPPORT ACCESSORY FINAL TABLE-EXISTING 8 MM PU OPEN PIPE
Average Flow – 14.4 CFM Initial Pressure – 4.6 barg Final Pressure – 1.9 barg

5. Compressed Air Energy Reduction Project
CAES/2020/BOP/REP/03–24TH
DEC 2020
BAY NO-4-SA FINAL TABLE-IKEUCHI ENERGY EFFICIENT NOZZLE “¼M TF-R 8-010 PP-IN”
Average Flow – 8.9 CFM Initial Pressure – 4.6 barg Final Pressure – 3.6 barg
Compressed Air Reduction – 38% with energy efficient air gun compared to existing system

6. Compressed Air Energy Reduction Project
CAES/2020/BOP/REP/03–24TH
DEC 2020
BAY NO-4-SUPPORT ACCESSORY FINAL TABLE- OLD GUN - 8 MM HOSE EXTENSION I/L -10MM
Average Flow – 23.7 CFM Initial Pressure – 4.6 barg Final Pressure – 1.9 barg

7. Compressed Air Energy Reduction Project
CAES/2020/BOP/REP/03–24TH
DEC 2020
BAY NO-4-SUPPORT ACESSORY FINAL TABLE-ENERGY EFFICIENT AIR NOZZLE “¼M CCP 2.5A S303”
Average Flow – 11.8 CFM Initial Pressure – 4.6 barg Final Pressure – 4.3 barg
Compressed Air Reduction – 50% with energy efficient air gun compared to existing system

8. Compressed Air Energy Reduction Project
CAES/2020/BOP/REP/03–24TH
DEC 2020
BAY NO-13-VECV FINAL TABLE-EXISTING -10 MM OPEN PU HOSE
Average Flow – 20.7 CFM Initial Pressure – 4.6 barg Final Pressure – 0.6 barg

9. Compressed Air Energy Reduction Project
CAES/2020/BOP/REP/03–24TH
DEC 2020
BAY NO-13-VECV FINAL TABLE – IKEUCHI ENERGY EFFICIENT NOZZLE “¼M CCP 2.5A S303
Average Flow – 11.9 CFM Initial Pressure – 4.6 barg Final Pressure – 3.9 barg
Compressed Air Reduction – 42% with energy efficient air gun compared to existing system

10. Compressed Air Energy Reduction Project
CAES/2020/BOP/REP/03–24TH
DEC 2020
Pore Shop 10mm pipe - Flow – 25.3CFM, Initial Pressure – 5barg, Final Pressure – 0.7 barg

11. Compressed Air Energy Reduction Project
CAES/2020/BOP/REP/03–24TH
DEC 2020
WITH IKEUCHIENERGY EFFICIENT AIR NOZZLE “¼M CCP 2.5A S303
Flow – 11.6CFM, Initial Pressure – 5barg, Final Pressure – 3.9 barg
Compressed Air Reduction – 54% with energy efficient air gun compared to existing system

12. Compressed Air Energy Reduction Project
CAES/2020/BOP/REP/03–24TH
DEC 2020
@ LEADING CERAMIC PLANT - New Casting 4- bench – Open Hose ID 8mm
FLOW – 20.2 CFM, Initial Pressure – 4.8barg, Final Pressure – 0.4 barg
WITH IKEUCHI ENERGY EFFICIENT AIR NOZZLE - “¼M TF-R 8-010 PP-IN”
FLOW – 9.3 CFM, Initial Pressure – 4.8barg, Final Pressure – 2.8 barg
Expected savings – 54% with Energy Efficient nozzle compared to existing system in NC4

13. Compressed Air Energy Reduction Project
CAES/2020/BOP/REP/03–24TH
DEC 2020
@ LEADING CERAMIC PLANT - New Casting 2- bench – Open Hose ID 8mm
FLOW – 19.8 CFM, Initial Pressure – 5.2barg, Final Pressure – 0.9 barg
WITH IKEUCHI ENERGY EFFICIENT AIR NOZZLE - “¼M TF-R 8-010 PP-IN”
FLOW – 9.6 CFM, Initial Pressure – 5.2barg, Final Pressure – 3.1 barg
Expected savings – 51% with Energy Efficient nozzle compared to existing system in NC2

14. Compressed Air Energy Reduction Project
CAES/2020/BOP/REP/03–24TH
DEC 2020
1. TBR Curing old Nozzle Avg CFM – 20.1 Pressure – 5.6 barg Volume – 11546 lts/20 min

15. Compressed Air Energy Reduction Project
CAES/2020/BOP/REP/03–24TH
DEC 2020
WITH IKEUCHI Energy Efficient Nozzle “¼ M CCP 2.0A S303”
Avg CFM – 8.1 Pressure – 5.8 barg Volume – 4981 lts/20 min
Compressed Air Reduction – 60% with Energy Efficient nozzle compared to existing system

16. Compressed Air Energy Reduction Project
CAES/2020/BOP/REP/03–24TH
DEC 2020
HWACHEON Machine –796 – Metal chips removed after job finished
FLAT NOZZLE FLOW – 17 CFM, INITIAL PRESSURE 3 BAR, FINAL PRESSURE – 2.6 BARG
WITH IKEUCHI ENERGY EFFICIENT AIR NOZZLE - “¼M TF-R 8-010 PP-IN”
FLOW – 10 CFM, INITIAL PRESSURE 3 BAR, FINAL PRESSURE – 2.8 BARG
Compressed Air Reduction – 41% with Energy Efficient nozzle compared to existing system

17. Compressed Air Energy Reduction Project
CAES/2020/BOP/REP/03–24TH
DEC 2020
Ikeuchis Energy Efficient Air Nozzle Models
It's not about air, it's about money!!!
Thiruvenkatam SP
Energy Consultant
Compressed Air System
+91-9727266825
thiruvenkatam@caes.co.in