Berger is one of the oldest names in paint industry tracing back to 1760. Lewis Berger, a German national, founded dye and pigment making business in England. Berger is one of the most renowned companies in Bangladesh. It is one of the most technologically advanced companies in Bangladesh. With more than 250 years of rich heritage, Berger manufactures world class paints for all kind of substrates. Over the decades, Berger has evolved to become the leading paint solutions provider in this country and has diversified into every sphere of the industry– from Decorative Paints to Industrial, Marine and Powder Coatings. Berger has invested more in technology and Research & Development (R&D) than any other manufacturer in this market. It sources raw materials from some of the best known names in the world: ExxonMobil, DuPont, BASF, BYK, Cristal and Shell to name a few. The superior quality of Berger’s products has been possible because of its advanced plants and strict quality controls equal to the best international standards. Investment in technology and plant capacity is even more evident from the establishment of Powder Coating and Emulsion plants at the Dhaka factory. The state-of-the-art Dhaka factory is an addition to Berger’s capacity, making it the paint giant in Bangladesh.
With its strong distribution network, Berger has reached almost every corner of Bangladesh. The nationwide dealer network, supported by sales depots strategically located at Dhaka, Chattogram, Rajshahi, Khulna, Bogura, Sylhet, Cumilla, Mymensingh, Barishal, Rangpur, Feni and Brahmanbaria has enabled them to strategically cater to all parts of the country.
We have visited Berger Chittagong factory which located in 27-D, FIDC Road, Kalurghat Heavy Industrial Area, Chattogram-4212. In 1970, Berger Paints Bangladesh Limited (BPBL), erstwhile Jenson & Nicholson, had set up its paint factory in Chittagong. The shareholders were Jenson & Nicholson (J & N), Duncan Macneil & Co. Limited and Dada Group. Chittagong factory handles decorative as well as industrial paints. This factory supplies products to the Chittagong division and Sylhet division. The product range includes all types of Decorative Paints, specialized outdoor paints to protect against adverse weather conditions, Color Bank, Superior Marine Paints, Textured Coatings, Heat Resistant Paints, Roofing Compounds, Epoxies and Powder Coatings. In each of these product categories, Berger has been the pioneer. Berger also provides customer support; connecting consumers to technology through specialized Home Decor service; giving free technical advice on surface preparation, color consultancy, special color schemes etc. To bolster customer satisfaction, Berger launched Breathe Easy- the first odorless paint solution in Bangladesh. The company also maintained Innova Wood Coating, PowerBond adhesive, Vehicle Refinish and TexBond textile chemicals to cater to the needs of the customers.
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Berger Paints Bangladesh LTD. PPT
1.
2. Vision
Raw
Material
Product
Process
Process
PFD
Introduction
Berger is one of the oldest names in paint industry
tracing back to 1760. Lewis Berger, a German national,
founded dye and pigment making business in England
Berger is one of the most renowned and technologically
advanced companies in Bangladesh, with more than
250 years of rich heritage.
We have visited Berger Chittagong factory which located
in Kalurghat Heavy Industrial Area, Chattogram-4212
In 1970, Berger Paints Bangladesh Limited (BPBL)
eastablished, when Jenson & Nicholson, had set up its
paint factory in Chittagong
History of
BERGER
6. Vision
Raw
Material
Product
Process
Process
PFD
Resin Plant
Main product
Binder
Resin-95/159
Resin-95/163
Adhesive
Raw material
Soybean oil
Glycerin
Phthalic anhydride
Resin production process
First step
Raw material are mixed with each other. Mono ester and mono glycerin
produced. The thermo pack reactor cooled down to 180 degree Celsius.
Second step
In this step phthalic anhydride is charged into the reactor. Water
produces, to remove water xylene is used.
Blending and storage
- The sample is tested for checking viscosity and acid valve. Then the
product is transferred to the blender for thinning. Then the resin
transferred to the storage tank.
7. Vision
Raw
Material
Product
Process
Process
PFD
Process
First step
Pigment, binder and additives are added to the feed hopper. Then send
to the attitor or mixing machine.
Second step
After milling, solvent(resin), dryers and plasticizers added to it. After
Screening, filling and labeling paint packaged and stored.
Main product
Enamel
Robbilac synthetic
enamel
Primer
Berger marine red
oxide primer
Innova
Raw material
Pigment (titanium oxide, yellow oxide, red
oxide)
Extender and filler (chalk powder, micron TI)
Binder (long oil alkyd resin, medium oil alkyd
resin)
Additives(lead apthanate. Nuodex cobalt)
Solvent(MTT, kerosene)
Solvent Based Plant
9. QualityTests
Fitness of grinding check
A Hegman gauge, sometimes referred
to as a grind gauge or grind meter, is
a device used to determine how
finely ground are the particles of
pigment in a sample.
Drying time
The time required for a paint to dry is
determined by spreading a sample on
glass plate placed vertically in a room
temperature.
Viscosity test
Three types of instruments used-
Flow cup for paint having low
viscosity
Poise unit for high viscous paint
Krebs unit for low viscous paint
Specific gravity
A pyknometer is used to determine
the density of a paint. It has certain
rage for each type of paint.
PH check
PH is one of the most important
parameter of paint. It should be
around 8-9.
Color check
Color is checked by spectral
analysis.