FTA Training

1. Problem Title - Sari guard wire mismatch Model-D125ST
Slide No : 1
Model Y/N Vendor
Platina 100
X
M/S Aurangabad electrical
Ltd
Unit –N1
Discover 125 X
Discover 150
X
Discover 125ST
√
Discover 100 (D-104)
X
Discover 100 (D-105)
X
APPLICABILITY MATRIX

2. Slide No : 2
EXPLANATION OF PROBLEM
Problem - Gear shift lever sticky.
Physical Phenomena -Wire come out from tube matching position
S. No. Observations
1. Wire come out from tube matching position
2. Gap between wire bending radius & tube outer dia
INITIAL OBSERVATIONS TEAM
Detail illustration/Pictorial view/Drawings
Wire come
out from tube
matching
position

3. Slide No : 3
DEFECTIVE GSL BEFORE ACTION
80% 80%
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
Aug.12 Sept.12

4. FTA
Slide No : 4

6. Slide No : 5
Sl.
No
Action
Target
date
Resp. Remark
1
Die Design modified & wire length get
corrected Observed 7.00mm in-place of
11.0mm
21.10.2012
PDPL-Mr.
Rajesh
AEL-Mr.
Narendra
Continue
2
Reference sample provided & check
point added in final inspection check
sheet
15.10.2012 Mr. Negi Completed
ACTION TAKEN –Process/Product/System side

7. Slide No : 7
DEFECTIVE GSL AFTER ACTION
80%
0%
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
Before Correction After Correction

8. Bending die design not
adequate causing more
length of wire (11.00mm)
Die Design modified & wire
length get corrected Observed
7.00mm in-place of 11.0mm

10. PREPARED BY-
Trouble Cases
Improvement cases
Basic Knowledge
Classific
ation
Date of
Preparation
ONE POINT LESSON
Theme
Metal Man Micro Turner ,Pant Nagar
Prepared by
22/08/12
गियर चेन्ज लीवर क
े चेगक
िं ि
पॉइिंट्स(Bush ID Undersize))
APPROVED BY-
Babita Joshi
Bush ID Pin Gauge ls
provided (100 %Pin Gauge
qualify )
Customer Complaint
Not Ok
Ok
Format No.: MMT/QA/F060
Rev. No. : 00
Eff. Date : 1.04.12
Slide No : 10

11. Reference sample
provided at
final inspection stage &
check point updated in SOP

12. Thank You
Slide No : 12